hager 4500 Series User manual

4500 Series Rim Exit Device
Installation Instructions
Grade 1
I-ED00789
REV 2
DEVICES COVERED IN THESE INSTRUCTIONS
4500 Rim exit device
4500 Fire Exit Rim exit device
OVERVIEW
SINGLE DOOR DOUBLE DOOR DOUBLE DOOR WITH MULLION
TOOLS REQUIRED METAL
WOOD SCREWS SEX BOLTS
COMPONENT PARTS
Page 1 of 3

4500 Series Rim Exit Device
Installation Instructions
Grade 1
I-ED00789
REV 2
1. CUT EXIT DEVICE TO LENGTH
Page 2 of 3
3. INSTALL DEVICE 4. INSTALL END CAP
2. MARK DOOR AND DRILL MOUNTING HOLES
Measure center line of exit device, typically 40” from finished floor. Fold and
apply template to door and up against stop. Mark and drill holes as shown
on template. Be sure the vertical line of the exit device mounting holes is
2-7/16” from the face of the stop. Do not drill center hole on strike until after
strike has been mounted and adjusted.
-For metal doors, drill and tap for 1/4” - 20 machine screws for both exit
device and strike.
-For wood doors, pre-drill 1/8” holes.
-If mounting trim, drill 5/16” clearance holes on exit device side (push
side) of door and 1/2” holes on pull side. Trim requires an additional 1/2”
clearance hole for the trim actuating shaft (not required for dummy trim).
-If using sex bolts, drill 5/16” clearance holes on exit device side (push side)
of door and 3/8” holes on pull side.
The exit device comes in two sizes: one sized for a 36” door width
and one sized for a 48” door width. For other door widths, cut
exit device to appropriate length. Recommended overall length of
the exit device is equal to door width minus four inches. Cut with
hack saw or metal cutting saw blade. Deburr edges.
Remove end cap from end cap bracket. Mark hole locations by either using
template or holding end cap bracket up against door. Be sure exit device is
level before inserting end cap bracket lip into end of device body. Mark and
drill/tap holes. Install end cap bracket and end cap.
-For metal doors, drill and tap for 1/4” - 20 machine screws.
-For wood doors, pre-drill 1/8” holes.
-For sex bolts, drill 5/16” clearance holes on exit device side (push side) and
3/8” on pull side.
Screws
Metal door/sex bolt:
1/4” - 20 machine
screws (2)
Wood door:
#12 wood screws (2)
Screws
Metal door, sex bolt, or
trim: 1/4” - 20 machine
screws (4)
Wood door:
#12 wood screws (4)
Remove head cover
from exit device chassis.
Mount exit device using
the 4 mounting holes
indicated on template.
If using trim, be sure to line up
trim actuating shaft (tailpiece)
with cam located on back of exit
device chassis.

4500 Series Rim Exit Device
Installation Instructions
Grade 1
I-ED00789
REV 2
5. INSTALL STRIKE
Page 3 of 3
7. DOG DEVICE
6. INSTALL COVER
Install head cover on chassis using provided screws.
Install strike using only the top and bottom slotted holes and 1/4” - 20 machine screws
(metal) or pre-drill 1/8” hole for #12 wood screw. Open and close door to verify latch
and deadlatch are aligned properly. For tight fit, move strike away from door. For loose
fit, move strike towards door. Once strike is adjusted, install center screw.
For increasing the life of this device, dog device down during high traffic periods of the day. (A dogging device is not available on fire rated
models.)
Screws
Metal stop:
1/4” - 20 machine screws (3)
Wood stop: #12 wood screws (3)
HEX WRENCH DOGGING
Dogging:
Depress push bar, insert dogging hex wrench, and turn clockwise 35 degrees. The
push bar will remain depressed and the latch will stay retracted.
Release Dogging:
Hold push bar, insert dogging hex wrench, and turn counterclockwise 35 degrees.
The push bar will return to the up position and latch will extend to lock door.
CYLINDER DOGGING
For cylinder dogging, remove cover plate. Remove the hex wrench extension located below the dogging cover plate, which is held in place by
a magnet. Install a mortise cylinder into the cylinder dogging cover plate using an 11/32” (8.7 mm) solid cylinder collar and cash box nut. On
the mortise cylinder, use a “standard cam” (.723” [18 mm], screw center to tip of cam). The cylinder should be oriented so the cam is pointing
away from the exit device push bar. Install the dogging cover plate with cylinder and test dogging. Depress the push bar, insert key, and turn key
clockwise to dog device. Turn key counterclockwise to release dogging.
Required hardware for cylinder dogging: One (1) mortise cylinder, lengths 1-1/8”, 1-1/4”, or 1-3/8”, one (1) standard cam .723” (18 mm) screw
center to top of cam, one (1) 11/32” (8.7 mm) stock solid collar, one (1) cash box nut, and one (1) Hager cylinder dogging kit.