Hakko Electronics FR-810B User manual

SMD Rework Station
Instruction Manual
Thank you for purchasing the HAKKO FR-810B SMD Rework Station.
This unit features digital control and display of hot air temperature.
Please read this manual before operating the HAKKO FR-810B.
Keep this manual readily accessible for reference.
1. PACKING LIST AND PART NAMES
2. SPECIFICATIONS
Power cord
HAKKO
FR-810B
station
Handpiece
Handpiece holder
handpiece holder
attachment plate
Tapping
screw
HAKKO FR-810B station
Handpiece holder
Pads (ø3 mm (0.12 in.), ø5 mm (0.20 in.), ø7.6 mm (0.3 in.))
Heat resistant pad
Power cord
Vacuum pipe control knob (L) (with Tapping screw)
Nozzle N51-02 (ø4)
Instruction manual
Temperature distribution chart
1
1
2 each
1
1
1
1
1
1
●Handpiece
Power consumption
Total length (w/o cord)
Weight (w/o cord)
Power consumption
*This product is protected against electrostatic discharge.
*Specifications and design are subject to change without
notice.
●Station
Power consumption
Capacity (Airflow)
Control temperature
Outer dimensions
Weight
30 W
1 - 9 (5 - 115L/min*)
50 - 600℃ (120 - 1120℉)
160(W) × 145(H) × 220(D) mm
(6.3 × 5.7 × 8.7 in.)
1.5 kg (3.3 lb.)
* Airflow capacity is rated as free flowing. Restrictions
created by various nozzles may reduce the maximum
airflow capacity.
Air indicator Temp/Time indicator
Heat resistant pad
CAUTION
This product includes such features as electrically conductive plastic parts and grounding of the handpiece and
station as measures to protect the device to be soldered from the effects of static electricity. Be sure to observe
the following instructions:
1. The handle and other plastic parts are not insulators, they are conductors. When replacing parts or repairing,
take sufficient care not to expose live electrical parts or damage insulation materials.
2. Be sure to ground the unit during use.
Please check to make sure that all items
listed below are included in the package.
100V-670W 110V-810W 120V-790W
220V-1070W 230V-1170W 240V-1270W
250 mm (9.8 in.)
180 g (0.40 lb.)
100V-700W 110V-840W 120V-820W
220V-1100W 230V-1200W 240V-1300W
The front panel of HAKKO FR-810B includes five operation buttons.
- Used to start or stop the station.
•
Pressing this button when the forced cool down bypass is
enabled will turn the airflow off and stop the cooling process.
- Used for changing values.
•Pressing this button when using Preset Mode will cause the
preset selection screen to appear.
- Used for changing values.
•Hold this button for at least two seconds to enter the Offset
Mode.
- Used for finalizing entered values and checking settings.
•Hold this button for at least two seconds to display the
temp/timer screen.
- Used to set air flow.
•Whensettingtheairflow,youmaypressorto
finalizeyourairflowsettingvalue.
4. INITIAL SETUP
A. Station assembly
●Attach the handpiece holder.
1. Turn and loosen the knob that locks the handpiece holder.
2. Slide the handpiece holder along the groove on the station in the direction of
the arrow. Turn the knob to lock the handpiece holder in place.
*Thehandpieceholdercanbeattachedtoeithersideof
thestationbyremovingthehandpieceholderattachment
plateandattachingittotheoppositesideofthehandpiece
holder.
● Controlsanddisplays
When powered, the temperature of the hot air and the nozzle will become extremely hot, reaching
a maximum temperature of 600℃ (1120℉). Be sure of the following to avoid possible burns / fires :
Do not direct the hot air toward personnel or touch the metal parts near the nozzle.
 Donotallowthenozzletocomecloseto,ortouch,flammablematerials.
 Inform others in the area that the unit is hot and should not be touched.
Turn the power off and allow the unit to cool when changing parts or storing the HAKKO FR-810B.
The unit is for a counter or workbench use only.
 This appliance can be used by children aged from 8 years and
above and persons with reduced physical, sensory or mental
capabilities or lack of experience and knowledge if they have
been given supervision or instruction concerning use of the
appliance in safe way and understand the hazards involved.
 Children shall not play with the appliance.
 Cleaning and user maintenance shall not be made by
children without supervision.
To prevent accidents or damage to the HAKKO FR-810B, be sure to observe the following:
● Turn the power off when not in use, or left unattended.
● Do not strike the handpiece against hard surfaces or otherwise subject it to physical shock.
● Be sure the unit is grounded. Always connect power to a grounded receptacle.
● Do not modify the unit.
● Use only genuine HAKKO replacement parts.
● DonotallowtheHAKKOFR-810Btobecomewet,oruseitwhenhandsarewet.
● Remove the power cord by holding the plug - not the cord.
● Be sure the work area is well ventilated.
To avoid damage to the unit, do not turn the power switch OFF until the pump stops automatically by
cooling down after use and appears on the display.
3. WARNINGS, CAUTIONS AND NOTES
Warnings, cautions and notes are placed at critical points in this manual to direct the operator’s
attention to significant items. They are defined as follows:
CAUTION : Failure to comply with a CAUTION may result in injury to the operator, or damage to the
items involved.
WARNING: Failure to comply with a WARNING may result in serious injury or death.
NOTE : A NOTE indicates a procedure or point that is important to the process being described.
WARNING
CAUTION
4. INITIAL SETUP
Vacuum pipe
control knob (L)
2 for each pad
①Pad
The pad absorbs parts.
Nozzle
(notincluded)
③Sensor (internal)
This sensor detects the
temperature of the hot air.
②Vacuum pipe
The pad is mounted on the
tip of the vacuum pipe.
④Vacuumpipecontrolknob
Thisknobcontrolsthelength
ofthevacuumpipe.
⑤Pick-upindicator
The movement of the vacuum pipe can be checked here.
S(START/STOP)
button
V(VACUUM)
button
● Handpiece
Nozzle
5.OPERATION
●Air Blow
1. Start
Press the “S” button on the handpiece or (START/STOP) button on the station to start blowing air. Hot
air blows out of the tip of the nozzle. Hot air temperature is controlled according to the temperature setting.
2.Stop
Press the “S” or button again. Power to the heater is shut off and cooling begins. When the
temperature falls to 100°C (200°F), or after 1.5 minutes of cooling, air blow is automatically stopped. The
display will show indicating that the station is ready to start again.
CAUTION
When not in use, place the handpiece on the holder.
C.Electrical connection and power ON
1. Insert the power cord into the receptacle on
the rear panel of the station.
2. Place the handpiece on the holder.
3. Plug the other end of the power cord into
a grounded wall socket.
4. Turn the power switch ON. CAUTION
This product is protected against electrostatic
discharge.
Be sure the unit is grounded.
Therimofthe
handpiecemust
restonthearea
circledinthe
illustration.
B. Handpiece
NOTE:
The handpiece can be used with the provided vacuum
pipe control knob (L).
CAUTION
The nozzle and pad will be heated at high temperature. Cool them before replacement.
●Using vacuum function operative nozzle
1. Attach the nozzle.
a. Extend the vacuum pipe using the vacuum pipe control knob.
b. Pass the vacuum pipe through the nozzle hole and attach the nozzle.
CAUTION
●Vacuum pipe
Do not use excessive force. When not using a nozzle,
retract the vacuum pipe to the shortest length.
●Using vacuum function inoperative nozzle {N51-01(G), N51-05(G)}
a. Retract the vacuum pipe to the shortest length using the vacuum pipe
control knob.
b. Tighten the nozzle mounting screw.
CAUTION
● Pad
The pad does not last indefinitely. When it becomes deteriorated, replace it. Since exposure to
high temperatures causes it to deteriorate faster, Hakko recommends it be cooled after use.
2. Attach the pad.
a. Attach the pad.
b. Adjust the pad to an appropriate position.
Adjust the vacuum pipe so that the pipe and pad protrude as little as possible.
NOTE：
LetterGismarkedonthe
nozzlewiththepipeguard.
←A A
Pipe guard
CAUTION
The new N51-01/N51-05 nozzle has a pipe
guard inside. These nozzles could not be
attached to HAKKO FR-810B when the vacuum
pipe is extended. Do not use excessive force.
CAUTION
CAUTION
When “G” is not marked on the nozzle, these nozzles do not
have space to blow hot air. using them with the HAKKO FR-810B
may result in danger.
● Vacuum function inoperative nozzles. (Old nozzle)
A1124B, A1130, A1131, A1132, A1133, A1134, A1142B, A1183, A1190, A1191, A1192, A1325
These nozzles could not be attached to HAKKO FR-810B when the vacuum pipe is extended.
Do not use excessive force.
A1124,A1142
DonotusethesenozzleswithHAKKOFR-810B.These nozzles do not have space to blow hot air,
using them with the HAKKO FR-810B may result in danger.
●How to Use a old nozzle
Align the projectionpart, attach the old nozzle to the heater pipe.
Therearetwoprojectionwith
differentheights.Alignthe
nozzlescrewingpositionwith
thehigherprojectionpartof
thepipe.
Projectionpart（high）
Projectionpart（low）
Screwingposition
→
Whenattachedinthewrongdirection,
thenozzlecouldnotbefullyinserted
andcancauseairleakage.
Makesuretoattachthenozzleinthe
correctdirection.
CAUTION
M3×5
QFPnozzle
※When using the QFP nozzle, remove the
inside screw (M3 × 5) of the nozzle.
Projectionpart
Projectionpart
Projectionpart

5. OPERATION 5. OPERATION 6. PARAMETER SETTING
Turn the power on while pressing the button. Perform the setting to select the desired parameter No..
Press the or button to change the values, and press the button to execute.
After changing parameters, press and hold the button down for at least two seconds until is displayed.
At this time, you can switch between and by pressing the or button. Select if you
are finished making changes or if you need to go back and make more changes. Press the button to
confirm you selection.
Changes will not be completed until is displayed and you press the button.
Please note that no changes will be made if you turn off the power while making changes.
In addition to the procedure described remove above, HAKKO FR-810B includes a preset mode allowing the
selection of temperature, time, and airflow from the options you define (up to 5 temperature/time/airflow
settings can be programmed). Enter the parameter setting to change the mode.
(Please refer to [6. PARAMETER SETTING].)
Initial preset settings:
The initial number of active presets is set to 5 at the factory.
The default selected preset is set to at the factory.
Example : Changing preset selection from preset No. 3 to No. 1.
Control will begin with new preset setting.
The procedure for making changes to the preset temperatures, timer and air flow is the same as the
“Setting/Changing the Temperature and Timer” and “Setting of the air flow”.
Example: Changing the offset setting from 0℃to -30℃
● Preset mode
● Offset mode {Setting is available within the range of ±50°C (90°F)}
7. TROUBLE SHOOTING GUIDE
WARNING
BeforecheckingtheinsideoftheHAKKOFR-810Borreplacingparts,besuretodisconnectthepower
plug.Failuretodosomayresultinelectricshock.
In this station, when you turn on “Preset mode” and “Chain Presets function” in the parameter settings
and set the timer for each preset, available presets are called in from “P-1” to “P-5” allowing you to
simulate up to a 5 step rework profile.
A preset in which “000” is set in the timer setting is skipped and the next preset is automatically started.
When the handpiece is placed in the holder, the automatic sleep function starts working (by default).
Pressing the START/STOP (HOT AIR) button in this state will not turn on the station. If the handpiece is
placed in the holder while it is blowing hot air, start of automatic cooling is forced before the stop of operation.
The auto shutoff function works by default after the station is idle for 30 minutes and it automatically
enters a power save state.
With this function enabled, if you press the “S” button ( button) again during cooling, cooling is stopped.
This function is used when working temperature is low and you do not have to wait until automatic stop is
made. When the set temperature is 380°C or more, the function is unavailable.
● Chain Presets function
● Auto sleep function
● Auto shutoff function
● Forced cooling bypass function
● Check of settings
Other main functions
CAUTION
When installing this station, do not place flammable substances behind the outlet of the handpiece. If
the handpiece is placed in the iron holder while blowing hot air, serious accidents such as fire may be
caused by hot air.
CAUTION
Please do not use this function at high temperatures.
Each of the set values is displayed for two seconds, and each change is finalized.
Temp. : 100℃ Timer : “−−−” Air flow : 5
Temp. : 300℃ Timer : “−−−” Air flow : 5
Temp. : 500℃ Timer : “−−−” Air flow : 5
Temp. : 200℃ Timer : “−−−” Air flow : 5
Temp. : 400℃ Timer : “−−−” Air flow : 5
CAUTION
If the total of a set value and an offset value exceeds 600°C, the exceeding portion in the offset value is
not effective.
* Timer function
In this product, setting the timer allows you to control the time during which hot air is blown.
Either of the following two modes is selectable by parameter setting: Open Timing in which count is
started from the time when temperature reaches the set temperature and Closed Timing in which count is
started upon start. The timer setting range is 001 to 999 seconds.
(When not using the timer function, select “---”. When set in the timer setting “000” , don't work. )
Select and input three letters for password
from six letters on the right.
Example: The procedure for changing the set temperature when the unit is restricted by a password.
(Password is "AbC")
The unit will move to the change setting screen for each mode after entering the password. Please change
the setting for each mode according to the procedure covered in this manual.
Pressing the button once allows you to check the settings of the set temperature and set
time in this order. 2016.4
MA02790XZ160404
Example : When the set temperature is 350°C and the timer setting is 150 seconds.
Press and hold the
button for more
than one second.
Press the
button once.
Press the
button thrice.
Press the
button.
Press the
button.
Press the
button.
© 2016 HAKKO Corporation. All Rights Reserved.
OVERSEAS AFFILIATES
U.S.A.: AMERICAN HAKKO PRODUCTS, INC.
TEL: [phone] FAX: [phone]
Toll Free (800)88-HAKKO
4 2 5 5 6
http://www.hakkousa.com
HONG KONG: HAKKO DEVELOPMENT CO., LTD.
TEL: [phone] FAX: [phone]
http://www.hakko.com.hk
E-mail:[email protected]
SINGAPORE: HAKKO PRODUCTS PTE LTD.
TEL: [phone] FAX: [phone]
http://www.hakko.com.sg
E-mail:[email protected]
Please access to the following address for the other Sales affiliates.
http://www.hakko.com
HEAD OFFICE
4-5, Shiokusa 2-chome, Naniwa-ku, Osaka 556-0024 JAPAN
TEL:[phone] FAX:[phone]
http://www.hakko.com E-mail:[email protected]
● Theunitdoesnotoperatewhenthe
powerswitchisturnedon.
● isdisplayed
● isdisplayed
● isdisplayed
Is the fuse blown?
Investigate why the fuse blew and then replace the fuse. If
the cause can not be determined, replace the fuse. If the fuse
blows again, send the unit in for repair.
Is the sensor broken?
Measure the resistance value of the sensor. When the resistance
value is ∞, replace the heater. Details on the procedure of
resistance value measurement are described in the corresponding
manual in HAKKO Document Portal. Please refer to the document.
Is the heater broken?
Measure the resistance value of the heater. The correct values are
approximately: 17Ω (±10％120V and normal temperature). When
the resistance value is not within the normal range, replace the
heater. Details on the procedure of resistance value measurement are
described in the corresponding manual in HAKKO Document Portal.
Please refer to the document.
The fan may be broken. Replace the fan with a new one.
CHECK ：
ACTION ：
CHECK ：
ACTION ：
CHECK ：
ACTION ：
ACTION ：
Didn't we just go over the parameters and
what they mean and how to change them?
The document on the portal will contain
information on troubleshooting and
replacement parts.
The HAKKO FR-810B has the following parameters:
Parameter No. Parameter name
℃ / ℉ selection
Auto sleep ON/OFF setting
Auto shutoff ON/OFF setting
Setting mode selection
The number of preset *
Password setting
Temperature setting mode **
Preset selection mode**
Offset setting mode**
Air flow mode**
Password***
Auto shutoff time setting
Timer mode
Forcedcoolingbypass
PresetconnectionON/OFFsetting
Value
C/F
0:OFF/1:ON
0:OFF/1:ON
0:Normal/1:Preset
(2pcs)〜 (5pcs)
0:Open/1:Partial/2:Restricted
:○/ :×
:○/ :×
:○/ :×
:○/ :×
Select three letters
30〜60min(Set in units of minutes)
o:OpenTiming/c:ClosedTiming
0:OFF/1:ON
0:OFF/1:ON
Initial value
℃
1
1
0
0
-
30
o
0
0
* It is displayed only when "1:Preset mode" is selected in the setting mode.
** It is displayed only when "1:Partial" is selected in the password setting.
***It is displayed only when either "1:Partial" or "2:Restricted" is selected in the password setting.
*Preset selection screen
Press the
button once.
Press the
button twice.
Press the
button.
The letters
for password
Press and hold the
button for more
than one second.
Press the
button once.
Press the
button twice.
Press the
button three times.
Press the
button.
Press the
button.
Press the
button.
CAUTION
・If the password you entered is incorrect, the display will show
three dashes for you to re-enter the password.
・If you enter the password incorrectly twice in a row, the display
will return to the previous screen.
電路板
動力單元
真空泵
插座
●Setting of the air flow
Pressing the AIR button in the station causes the LED for AIR display to blink and allows
you to change air flow. The air flow setting range is 1 to 9.
Actual airflow may be affected by the size and shape of the nozzle(s) used.
Example: Changing the air flow setting from 5 to 7
Example : When the set temperature is 300°C and the timer setting is ---.
Finished
●Setting/Changing the Temperature and Timer
NOTE:
After accepting the value for the ones digit for temperature, you will have the option to set the timer
starting over with the hundreds digit.
The factory default : "Temperature 300℃" "Timer ｰｰｰ(No setting)"
Setting the
Timer
Press the or
button 5 times.
Each of the set values is displayed for
one second, and each change is finalized.
Press the
button.
Press the
button twice.
Press the
button once.
Press the
button twice.
Press the
button.
Press the
button.
Press the
button.
Press the
button.
Press the
button.
Press the
button.
Press the or
button.
Press and hold the
button for more
than one second.
Press the
button 3 times.
1. Setting the Temperature (from 300℃ to 450℃)
2. Setting the Timer (from --- to 130sec)
* When you want to leave the timer "ｰｰｰ".
Press the
button once. Finished
● Restriction on setting changes (Password function)
It is possible to restrict certain setting changes to the unit.
There are three choices for the password setting.
Enter the parameter settings to change the mode. (Please refer to [6. PARAMETER SETTING].)
○: You can make changes without entering a password.
△: You can choose whether or not a password is needed to make changes.
×: A password is required to make changes.
Switch to the parameter setting mode
Switch to the temperature setting mode
Switch to the preset selection mode
Switch to the offset setting mode
Make airflow adjustments
0 : Open
○
○
○
○
○
1 : Partial
×
△
△
△
△
2 : Restricted
×
×
×
×
×
※Vacuum Function
Press the V (Vacuum) button on the handpiece. The vacuum
pump turns ON and the part is held by suction.
P.W.B. P.W.B.
V button
WARNING
Do not stop the hot air by turning the power switch OFF.
If power is turned off after use, there will be no cool-down. To avoid damage to the equipment, do not turn
the power switch OFF until appears on the display.