Hakko Electronics FG-465 User manual

1
FOOTWEAR TESTER
FG-465
Thank you for your purchase of the HAKKO FG-465 Footwear Tester.
This product is for testing anti-static footwear.
Before using this product, be sure to read this manual.
Keep this manual readily accessible for reference.
Instruction Manual
1. Contents
HAKKO FG-465..................................................1
Installation base..................................................1
AC adapter .........................................................1
Test plate ............................................................1
Knobs .................................................................2
USB cable...........................................................1
Pan head screws (M5 x 10)................................2
Wood screws (DN 4.5 x 16)................................2
Instruction Manual (this document) ....................1
HAKKO FG-465
Wood screws
UP
Knobs
(Installed onto FG-465 body
when shipped)
Pan head screws
Installation base
AC adapter Test plate
Instruction Manual
FOOTWEAR TESTER
FG-465
Instruction ManualUSB cable
Please check to make sure that all items listed below are included in the package.

2
2. Specifications
●HAKKO FG-465
Rating DC 24 V 50 mA
Measurement voltage DC 20 V
Measurement
Range
Upper limit
1000 MΩ (1 × 109 Ω)
100 MΩ (1 × 108 Ω)
10 MΩ (1 × 107 Ω)
Lower limit
1 MΩ (1 × 106 Ω)
0.1 MΩ (1 × 105 Ω)
R < 0.1 MΩ (1 × 105 Ω)
Conductivity evaluation R < 0.1 MΩ (1 × 105 Ω)
Accuracy
R < 0.1 MΩ ±5%
0.1 MΩ ≤ R ≤ 100 MΩ ±10%
100 MΩ < R ±8%
Operating environment Ambient Temperature/Humidity Range: 0 to 40°C (32
to 104°F), max.80% RH (without condensation)
Environmental conditions Applicable rated pollution degree 2 (according to
IEC/UL61010-1)
Dimensions 120 (W) × 30 (H) × 185 (D) mm (4.7 × 1.2 × 7.3 in)
Weight 0.55 kg (1.2 lb) (including installation base)
●Test plate
Cord length 1.6 m (5.2 ft)
Dimensions (w/o cord) 300 (W) × 30 (H) × 300 (D) mm
(11.8 × 1.2 × 11.8 in)
Weight (w/o cord) 1.9 kg (4.2 lb)
●AC adapter
Output voltage DC 24 V
* For details on calibrating the FG-465, contact your nearest agent.
* Please note that specifications and appearance are subject to change without notice in the interest of
product improvement.
※各言語（日本語、英語、中国語、フランス語、ドイツ語、韓国語）の取扱説明書は以下のURL、HAKKO Document Portalからダウンロード
してご覧 いた だ け ます。
（商品によっては設定の無い言語がありますが、ご了承ください。）
* 各國語言（日語、英語、中文、法語、德語、韓語）的使用説明書可以通過以下网站的HAKKO Document Portal 下載參閲。
（有一部分的產品沒有設定外語對應、請見諒）
* Instruction manual in the language of Japanese, English, Chinese, French, German, and Korean can be downloaded from the
HAKKO Document Portal.
(Please note that some languages may not be available depending on the product.)
https://doc.hakko.com

3
3. Safety and Handling Precautions
This document divides precautions into the following two categories, "WARNING" and
"CAUTION."
Fully understand the content of the precautions below before reading descriptions in this
document.
WARNING : This indicates that mishandling might lead to death or serious injury.
CAUTION : This indicates that mishandling might lead to injury or damage to property.
Note : This indicates procedures or information that are important in a process
described in this document.
Be sure to observe the following precautions to ensure safety.
WARNING
●Those without the permission of a manager and those without the required
experience or knowledge (including children) are not allowed to use this product.
●Do not allow children to play with this product.
●Do not allow children to clean or perform user maintenance without supervision.
Failure to observe the following precautions to ensure safety might result in electric shock,
malfunction or other trouble.
CAUTION
●Before using this product, fully read all descriptions in this document.
●
During measurement with this product, a trace amount of current flows to the human body.
People with a weak heart or those using a cardiac pacemaker should not use this product.
●Users that are pregnant, please consult with the proper medical specialist.
Current flowing through human body:
2 to 3 μA approx. (reference value (measurement
on the antistatic shoes: 20 MΩ))
Current flowing through human body: 50 to 100 μA (measurement on bare feet)
●
Wearing thick socks with anti-static footwear may adversely affect the measurement result.
In addition, when performing measurement, correctly wear anti-static footwear in
accordance with the designated instructions.
●
The installation base is also used with the optional exclusive stand. Be sure to store this
base in a safe place.
●
Do not subject this product to strong impact. Do not tap or push on the pad with strong force.
●This product is for indoor use only. Do not use it outdoors.
●When discontinuing or stopping use of this product or when moving away from where
this product is mounted, turn it OFF.
●When this product is not used for a long time, or before repairing or cleaning this product,
disconnect the AC adapter plug from the power outlet.
●When replacing parts, use only genuine HAKKO parts.
●Use only the AC adapter that is included in the set. Do not use other AC adapters.
●Do not modify this product.
●Do not use this product with damaged cords or plugs.
Also, if this product malfunctions, is dropped or is damaged in other ways, immediately
stop use of this product.
●When inserting and removing the plug, hold the plug body and do not pull the cord.
●Do not allow this product to get wet. Also, do not handle it with wet hands.
●Do not perform any other actions that may be considered to be dangerous.

4
4. Names of Parts
Terminal for external
output (No.1, 2)*
GND terminal
(No.3)
Jack
(for test plate)
Jack
(for AC adapter)
Power switch
USB port (Type B)
Mounting holes for
optional stand
Wall mounting holes
Installation base
UP
Connection cord
"UP" mark at
toes
Left foot Right foot
* See "External output (P. 8)."
UP
Power switch
Connection
cord
Test plate
(left foot)
Test plate
(right foot)
Pad
Pass range
indicator
Connection port for
FG-470 wrist strap
tester
(w/ dust cover)
Level indicator
(left foot)
Level indicator
(right foot)
Pass/Fail indicator
CAUTION
When installing the test plate, make sure that the part marked "UP" is positioned at the toes.

5
5. Installation
Note This product can also be mounted on a wall or optional stand in addition to use on a
desktop.
When mounting on a wall
(1) Mount the installation base on the wall using the wood screws or pan head screws
(provided) as shown in the figure.
(2) Place the body on the installation base, and fix it in place with the knobs.
(3) Insert the connection cord from the test plate and AC adapter plug into the jacks on the left
side of the body.
(4) Insert the AC adapter into the power outlet.
CAUTION
•When mounting this product on a wall or similar surface, consider the wall thickness, strength and
other factors. Prepare anchor bolts or screws if necessary. Ensure safety when mounting.
•When this product is not used for a long time, disconnect the plug.
Be sure to firmly insert the connection cord plug. Incomplete insertion may cause malfunction.
Connection cord
AC adapter

6
6. Operation
CAUTION
•During measurement with this product, a trace amount of current flows to the human body. People
with a weak heart or those using a cardiac pacemaker should not use this product.
•Users that are pregnant, please refer to the technical document "FG-465 Information Regarding
Safety to the Human Body" which can be found on our homepage (https://doc.hakko.com) and
consult with the proper medical specialist.
Measurement
(1) Turn the power switch ON. The preset pass range indicator LED lights.
(2) Put on the anti-static footwear, and step onto the test plate making sure that the correct
foot is on the correct side.
(3) Gently press the pad with three fingers as shown in the figure below.
(4) The left foot is measured first followed by the right foot.
Note Measurement of the left foot is started from the center of the preset pass range or from
just above the center (when range LED indicates an even number).
Example: When pass range is 0.1 MΩ ≤ R ≤ 1000 MΩ, measurement is started from the
10 MΩ ≤ R ≤ 100 MΩ range.
Note Measurement of the right foot starts from the range finalized by measurement of the left
foot. If there is no problem with the footwear, the range movement becomes minimum.
This results in a shorter measurement time.
(5) The pass/fail result is displayed.
Note If you move your hand away from the pad before measurement is completed, the
buzzer sounds three times.
Pass/Fail results will not be shown. Repeat the measurement.
(6) After you have confirmed the pass/fail result, move your hand away from the pad, and step
off the test plate.
Note If you move your feet on the test plate or contact between your fingers and the pad is
poor, this may result in false measurement.
During measurement stay still on the test plate and firmly place three fingers on the pad.
* This product can be used without being grounded. However, we recommend grounding the GND terminal (for
details on terminal position, see "4. Names of Parts") on the left side of the body.
When PASS LED lights
This indicates that the anti-static footwear is in a normal state.
The level indicator LED lights which indicates which range the resistance value of the footwear is in.
This also allows you to check the properties of the anti-static footwear.

7
When FAIL LED lights
This indicates that the anti-static footwear including the human body is outside the preset range.
Check the cause and take action such as replacing the anti-static footwear.
Measurement value is lower than lower limit
Measurement value is higher than upper limit
Example: The soles of the footwear have worn down
Metal fragments are stuck in the soles
of the footwear, etc.
Example: You are wearing thick socks
The footwear itself is defective or the
soles of the footwear are dirty, etc.
Setting by DIP switches
The upper and lower limits of the pass/fail levels, sounding of the buzzer, and other parameters can be
set by switching the DIP switches on the rear of the body.
Note
Default setting is all OFF.
(Pass range is 0.1 MΩ ≤ R ≤ 100 MΩ)
DIP switch
CAUTION
Before changing the DIP switch settings, be sure to turn the power OFF.
DIP switch setting table
Setting DIP switch No.
87654321
Electrical
Conductivity* R < 0.1 MΩ
ON ON
Lower limit
R < 0.1 MΩ
OFF ON
0.1 MΩ (1 × 105 Ω) OFF OFF
1 MΩ (1 × 106 Ω) ON OFF
Upper limit
10 MΩ (1 × 107 Ω)
OFF ON
100 MΩ (1 × 108 Ω) OFF OFF
1000 MΩ (1 × 109 Ω) ON OFF
Buzzer Buzzer ON when result is PASS
OFF
Buzzer ON when result is FAIL ON
External output
External output when result is PASS OFF
External output when result is FAIL ON
Function disabled**
ON ON
ON
ON
* When both DIP switches 1 and 2 are set to ON, the upper limit cannot be set.
** When both DIP switches 3 and 4 are set to ON, or when switch 7 or 8 is set to ON, this cannot be used.
Different standard values for conductive footwear, general anti-static footwear and special
anti-static footwear are stipulated in JIS T 8103.
The setting can be changed to the pass range suited to each footwear by changing the DIP
switch settings.

8
6. Operation (cont'd)
External output
The terminal block for external output is located on the left side of the body. Pass/Fail results can be
output from this terminal.
The following shows the output circuit. Output can be enabled by either "PASS" or "FAIL" according to
the DIP switch settings.
As external output is photocoupler output, add a drive circuit when a large current is required for
connection of a relay or other device.
1
2
3
FG-465 side
+terminal
-terminal
Output time: ON for 1 second after evaluation
Photocoupler output
Max. absolute rating DC 80 V
Max. output current DC 5 mA
DIP switch No.6
OFF: External output on PASS
ON: External output on FAIL
No.1, 2
For external
output
No.3
For GND
Terminal block for external output (conditions of use)
Model XW4C-03E1-H1 (made by OMRON)
Stripped length of lead 10 mm
Applicable lead
Single wire 0.2 mm2 — 4.0 mm2
Strand wire 0.2 mm2 — 2.5 mm2
Rod
terminal
w/o sleeve 0.25 mm2 — 2.5 mm2
w/ sleeve 0.25 mm2 — 1.5 mm2
AWG 24 — 12
Connection to terminal block
Example: When directly connecting lead
(1) Use a lead of size that falls under the applicable lead
category.
(2) Strip back 10 mm of the sheath from the end of the lead,
and twist the end. 10 mm
CAUTION
A correct connection is no longer possible if the end of the
lead is pre-soldered.
(3) Push in a screwdriver or similar tool into the release hole
on the terminal block. (a)
(a)
(b)
Terminal insertion
hole
Release hole
(4) Insert the lead with sheath stripped back from its end
into the terminal insertion hole. (b)
When removing the lead, push a screwdriver or similar
tool into the release hole, and draw out the lead.

9
Connecting to a PC
FG-465 measurement data can be saved
to a PC by connecting to a PC via the USB
cable (provided).
The ID of the person performing
measurement also can be entered by
connecting an ID input device (USB (HID)
type) to a PC.
Download the exclusive software from the following URL. The exclusive software is also supplied with
an Instruction Manual.
https://doc.hakko.com
Interlocking operation of the wrist strap tester HAKKO FG-470
The anti-static footwear and wrist strap can be evaluated in a single measurement by connecting the
FG-465 and FG-470 by the exclusive connecting cable (optional).
•Remove the dust cover at the top side of the FG-465. (See "4. Names of Parts.")
•After connecting the FG-470, turn the FG-465 ON.
When these are connected correctly, the buzzer sounds twice. When the power is turned ON on just
the FG-465, the buzzer sounds once.
•During measurement, the LED on the FG-470 changes state. This is not an abnormality.
•Remove the battery for the FG-470 before use.
•There is no need to press the pad on the FG-470.
•Both the FG-465 and FG-470 can be attached to the "stand" (optional) by using the optional "unit
integration base." (See "8. Parts List.")
CAUTION
•Before connecting the connecting
cable, be sure to remove the battery.
•Remove the blue seal placed
over the connection port for the
connecting cable.
•Fit into the mounting holder with the
battery cover removed.
Connecting cable
(option)
Mounting holder
Thru hole
The FG-470 pass range indicator
lights when your hand is placed
over the pad of the FG-465.
Keep your hand held down
until the result is output.
Connecting
cable
Connection port for
connecting cable

10
7. Troubleshooting
WARNING
Before replacing parts, be sure to disconnect the AC adapter plug from the power outlet.
No operation even if power switch is
turned ON.
Is the AC adapter
or connection cord
disconnected?
Connect.
The pass range indicator LED does
not light.
Is the DIP switch setting
wrong?
Set ON or OFF while referring
to the DIP switch setting
table.
The buzzer just sounds 3 times and
the pass/fail result is not output.
Did you move your hand
away from the pad quickly?
Do no move your hand away
from the pad until "PASS" or
"FAIL" is finalized.
The result of daily inspection is NG. Is the connection cord plug
firmly inserted? Firmly insert.
The "PASS" and "FAIL" LEDs blink. Is the connecting cable
firmly inserted?
Firmly insert, and turn the
power OFF then back ON
again.
When other problems occur or performing the above remedies does not resolve a problem, contact
your nearest agent.

11
8. Parts List
1
2
34
5
Parts for HAKKO FG-465
Dwg.
No.
Part
No. Part Name Specifications
1 B5116 Installation base w/ screws
2 B5117 Test plate w/ connection cord
3 B5118 AC adapter CH plug
B5119 AC adapter BS plug
B5220 AC adapter European plug CE
B3528 AC adapter 2 Core & Flat pin
plug
4 B1991 Knobs qty 2
5 B5262 USB cable 1 m
Mounting example
a
c
b
Options
Dwg.
No.
Part
No. Part Name Specifications
a C5032 Stand w/ hexagon
wrench, screws
b B5263 Unit integration
base
w/ connecting
cable
c B5264 Connecting cable For interlocking
FG-465 and
FG-470

MA03132Jb200417
2020.4
© 2020 HAKKO Corporation. All Rights Reserved.
OVERSEAS AFFILIATES
U.S.A.: AMERICAN HAKKO PRODUCTS, INC.
TEL: [phone] FAX: [phone]
Toll Free (800) 88-HAKKO
4 2 5 5 6
https://www.HakkoUSA.com E-mail: [email protected]
SINGAPORE: HAKKO PRODUCTS PTE., LTD.
TEL: [phone] FAX: [phone]
https://www.hakko.com.sg E-mail: [email protected]
HONG KONG: HAKKO DEVELOPMENT CO., LTD.
TEL: [phone] FAX: [phone]
https://www.hakko.com.cn E-mail: [email protected]
Please access the web address below for other distributors.
https://www.hakko.com
HEAD OFFICE
4-5, Shiokusa 2-chome, Naniwa-ku, Osaka 556-0024 JAPAN
TEL: [phone] FAX: [phone]
https:// www.hakko.com E-mail: [email protected]