Hakko Electronics FM2023-05 User manual

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  

MINI PARALLEL REMOVER
Iron holder with a sleep mode
Instruction Manual
l
Thank you for purchasing the FM-2023 mini parallel remover.
Please read this manual before operating the FM-2023. Keep this
manual readily accessible for reference.
l
CAUTION
• TheFM-2023cannotfunctionbyitself.Itmustbeconnectedtothe
HAKKOFM-202orFM-206station.
• Specicinformationcanbefoundintheinstructionmanualforyour
HAKKOFM-202/FM-206station.
TABLE OF CONTENTS
1.PACKINGLIST.........................................................1
2.SPECIFICATIONS....................................................1
3.WARNINGS,CAUTIONSANDNOTES...................2
4.PARTNAMES...........................................................3
5.SETTINGUPTHEFM-2023....................................3
6.OPERATION.............................................................4
7.MAINTENANCE.......................................................7
8.TROUBLESHOOTINGGUIDE.................................8
9.PARTSLIST...........................................................10
10.WIRINGDIAGRAM................................................11

1
1. PACKING LIST
Miniparallelremoverhandpiece............ 1
Tips(T9-I)2pcs/set................................ 1
Heat resistant pad.................................. 1
Cleaning sponge..................................... 1
Heat resistant pad Iron holder
Mini parallel remover handpiece
Tip (shape-I)
Component bed
Connecting cable
Cleaning
sponge
l ApplicableModels
Inordertofunction,theFM-2023mustbeconnectedtotheHAKKOFM-202orFM-206
station.
2. SPECIFICATIONS
MODEL FM-2023 Mini Parallel Remover
Power consumption
Temperature range
Tip to ground resistance
Tip to ground potential
Cord assembly
Length (w/o cord)
Weight (w/o cord)
Standard tip
140W (24 V)
200 – 400°C
< 2Ω
< 2mV
1.2m
75mm (w/o tip)
32g (Handpiece only), 5g (I tip only)
T9-I (Shape-I)
∗ This product is protected against electrostatic discharge.
∗Specifications and design are subject to change without notice.
TipIDnumberkey.................................. 1
Holderclip(w/screw).............................. 1
Componentbed...................................... 1
CAUTION:
Thisproductincludessuchfeaturesaselectricallyconductiveplasticpartsandgroundingofthe
handpieceandstationasmeasurestoprotectthedevicetobesolderedfromtheeffectsofstatic
electricity.Besuretoobservethefollowinginstructions:
1. Thehandleandotherplasticpartsarenotinsulators,theyareconductors.Whenreplacingparts
orrepairing,takesufficientcarenottoexposeliveelectricalpartsordamageinsulationmaterials.
2. Besuretogroundtheunitduringuse.

2
3. WARNINGS, CAUTIONS AND NOTES
Warnings, cautions and notes are placed at critical points in this manual to direct the
operator’s attention to signicant items. They are dened as follows:
WARNING: FailuretocomplywithaWARNINGmayresultininjuryordeath.
CAUTION: FailuretocomplywithaCAUTIONmayresultininjurytotheoperator,or
damagetotheitemsinvolved.(Oneexampleisgivenbelow.)
NOTE: ANOTEindicatesaprocedureorpointthatisimportanttotheprocessbeingde-
scribed.
CAUTION
Whenthepowerison,thetiptemperatureisbetween200°C/400°Fand400°C/750°F.
Sincemishandlingmayleadtoburnsorre,besuretocomplywiththefollowingpre-
cautions:
l Donottouchthemetallicpartsnearthetip.
l Donotusetheproductnearammableitems.
l Adviseotherpeopleintheworkareathattheunitcanreachaveryhightempera-
tureandshouldbeconsideredpotentiallydangerous.
l Turnoffthepowerwhiletakingbreaksandwhennishedusingtheunit.
l Beforereplacingpartsorstoringtheunit,turnoffthepowerandallowtheunitto
cooltoroomtemperature.
CAUTION
Topreventdamagetotheunitandensureasafeworkingenvironment,besureto
complywiththefollowingprecautions:
l Donotusetheunitforapplicationsotherthanthosespecicallydescribedinthe
instructionmanual.
l Donotsetthetiptemperaturehigherthan400°C/750°F.
l DonotraptheFM-2023againsttheworkbenchtoshakeoffresidualsolder,oroth-
erwisesubjecttheirontosevereshocks.
l Donotmodifytheunit.
l UseonlygenuineHAKKOreplacementparts.
l Donotwettheunitorusetheunitwhenyourhandsarewet.
l Theoperatingprocesswillproducesmoke.Makesuretheareaiswellventilated.
l PullontheplugtodisconnecttheFM-2023fromthestationoutlet.Donotpullthe
cord.

3
4. PART NAMES
Heat resistant pad
PlugFixing flange
Iron holder
Component bed
Cleaning sponge
Tip
Plug
Cord
Handle
Button
Connecting cable
5. SETTING UP THE FM-2023
1.Connectorcord
Passtheconnectorcordthroughthehole
intheheatresistantpad.
2.Ironholder
Whentheironholderisconnectedwiththe
HAKKOFM-203orFM-206stationbyusing
aconnectingcable,thesleepfunctioncan
beused.
RefertotheHAKKOFM-203instruction
manualforhowtosetthesleeptime.
DetailedinformationforHAKKOFM-206on
howtosetthesleeptimecanbefoundin
manualsavailableattheHAKKODocument
Portal.Pleasedownloadandrefertoit.
3.Connections
1. ConnectthecordassemblyoftheFM-
2023tothereceptacleofHAKKOFM-
203orFM-206.
NOTE:
WhenMODELFM-2023isconnectedtoFM-206,
be sure not to connect an incompatible device
becauseeachreceptacleconnectordiffers.
2. PlacetheFM-2023intheironholder.
3. Plugthepowercordintothepower
supply.Besuretogroundtheunit.
Push the plug in as far as 
it will go, and try to remove it 
without pressing the release pin.

If it stays in the receptacle 
it is properly seated.
Receptacle
When the plug ‘clicks’, 
it is fully inserted.
NOTE:
Thisproductisprotectedagainstelectrostatic
discharge and must be grounded for full ef-
ciency.
中継コード
Connectingcable

4
6. OPERATION
l Controls and displays
RefertotheHAKKOFM-203orFM-206
instructionmanual.
NOTE:
TheHAKKOFM-203has2channels;Dand
S channel. The MODEL FM-2023 can be
connectedtoonlytheDchannel.
The HAKKO FM-206 has 3 channels: 1, 2
and3channel.TheMODELFM-2023canbe
connectedtoonlythechannel2.
RefertotheHAKKOFM-203/FM-206instruction
manualfordetailsofoperating.
There is a flange.
Make sure that the flange will
fit the handle when inserted
into the handpiece.
HAKKOFM-203
soldering station
NOTE:
Thetipsareasetof2pieceswiththesame
tipstyle.Theymustbeusedtogether.
l Displays
1. Insertthetips:
 Holdtheheadpartofthetipwiththe
heat resistant pad and insert the tip
intothehandpiece.Pushuntilthetip
stops.Repeatforsecondtip.
2. TurnthepowerswitchON.
3. Whenthesettemperatureisreached,
thebuzzersounds.
ChannelD
displaylamp
ChannelS
displaylamp
ChannelD
connector
ChannelS
connector

5
NOTE:
Oncethetwotipsareinsertedintothehand-
piece,heatcontrolbegins.
Both tips of the set must be inserted or the
handpiecewillnotheat.
CAUTION:
Neversetthetemperaturetoanyvalueover
400°C (750°F). Doing so may damage the
station.Setthetemperatureaccordingtothe
typeofworktobedone.
lOperating instructions
1.SettheTemperature
2.Switchleveronthehandle
TheFM-2023isdoubleacting.
• Whenthetipsaretouching-i.e.the
handpieceisclosed-an‘R’isvisibleon
thehandle.Operatebysqueezingthe
movablepartofthehandleattheback.
• Whenthehandpieceisopen,an‘N’
isvisibleonthehandle.Operateby
squeezingthemovablepartofthe
handleatthefront.
3.Applysolderorux
IfthereisinsufcientsolderonthePWB,
orthesolderedareaistoosmall,apply
solderorfluxtothePWB.Soldermay
alsobeappliedtothetips.
4.Meltthesolder
Placethetipsonthesolderedpartand
meltthesolder.Conrmthatthesolderis
fullymelted.Seesketch‘A’.
5.Removethecomponent
Afterconfirmingthatthesolderisfully
melted,lightlysqueezethehandpieceto
graspthecomponentandlifttoremove
thecomponent.Seesketch‘B’.
Placethedesolderedchipontothetray
keepingthetipsinparallel,andopen
themtorelease.
CAUTION:
Very high tiptemperatures may damage the
printed circuit board, possibly causing the
printedpatterntobecomedetached.HAKKO
recommends setting the tip temperature be-
low300°C(572°F)forallnormalwork.Using
thelowestpossibleeffectivetemperaturenot
onlyhelps protect partsthatare sensitive to
heat,italsohelpsprotectthetipfromdeterio-
rationcausedbyheat.
Component
Solder
AB

6
lControl card and
changing the tempera-
ture setting
PleaserefertotheHAKKOFM-203or
FM-206Instructionmanual.
lReplacing the tip
Removingandinsertingthetip:
Removingthetip:
Holdthehandleandpullthetipoutofthe
handpiecewiththeheatresistantpad.
Insertingthetip:
Beforeinsertingthetip;InserttheTipID
numberkeyintotheprocessgateuntilthe
buzzersoundsonce.
Hold head part and insert the tip into the
handpiece.Pushuntilthetipstops.
Hold this part to insert into the handpiece.
24V-140W
FM-2023
Hold the handpiece at the front to remove tip.
24V-140W
FM-2023
CAUTION:
ThetipcanbeveryHOT.Usetheheatresis-
tantpadforhandlinghottips,butdonothold
thehot portion of the tip, evenwiththepad,
forlongerthannecessary.

7
7. MAINTENANCE
lTip maintenance
PleaserefertotheHAKKOFM-203orFM-206Instructionmanual.
lChecking Procedure
WARNING:
Unless otherwise directed, carry out these procedures with the power switch OFF and the power
UNPLUGGED.
l Verifytheelectricalintegrityof
the heater and sensor
1. Checkforabrokenheaterorsensor
Measuretheresistancewhileatroomtem-
perature(15to25°C;59to77°F).Itshouldbe
8Ω±10%.Iftheresistanceexceedstheselimits,
replacethetip.
Measure the resistance across the tip as shown.
l Checkthegroundingline 1. Unplugtheconnectioncordfromthestation.
2. Measuretheresistancevaluebetweenpin2
andthetip(bothtips).
3. Iftheresistancevalueishigherthan2Ω(at
roomtemperature),removetheblackoxide
orreplacethetipwithanewone.Iftheresis-
tancevaluestilldoesnotdecrease,checkthe
connectioncordforbreakage.
l Checkingtheconnectioncord
forbreakage
1.Insertasetofveriedtipsinbothsidesofthe
handle.
2.Measuretheresistancevaluebetweentwo
pins.
Pin1-Pin3 7~9Ω
Pin5-Pin3 8~10KΩ
Pin7-Pin4 7~9Ω
Pin8-Pin4 8~10KΩ
Ifthemeasuredvalueexceedsabovevalues,re-
placetheFM-2023.
1
4
7
2
8
5
6
3

8
8. TROUBLESHOOTING GUIDE
WARNING:
Disconnectthepowerplugbeforeservicing.
Failuretodosomayresultinelectricshock.
lThetipdoesnotheatup.
•The sensor error  is dis-
played.
CHECK:Isthetipinsertedproperly?
ACTION :Insertthetipcompletely.
CHECK :Is the connection cord and/or the
heater/sensorbroken?
ACTION :Seetheappropriatesectionofthis
manual regarding how to check
the connection cord and/or the
heater/sensorforbreakage.
lSolderdoesnotwetthe
tip.
CHECK:Isthetiptemperaturetoohigh?
ACTION :Settheappropriatetemperature.
CHECK:Isthetipcontaminatedwithoxide?
ACTION :Removetheoxidebycleaningthe
tip on a damp sponge or HAKKO
599Btipcleaner.
lThetiptemperatureistoo
high.
CHECK:Istheconnectioncordbroken?
ACTION :See “Checking the connection
cordforbreakage”.
lThetiptemperatureistoo
low.
CHECK:Isthetipcontaminatedwithoxide?
ACTION :Removetheoxidebycleaningthe
tip on a damp sponge or HAKKO
599Btipcleaner.
lThe soldering iron error
isdisplayed.
•TheLED heaterlamp does not
light.
CHECK:Istheconnectioncordbroken?
ACTION :See “Checking the connection
cordforbreakage”.
CHECK:Is the MODEL FM-2023 plug dis-
connected?
ACTION :ConnecttheMODELFM-2023.

9
lThelow-temperature
alarmtoleranceerror
occursfrequently.
lHeater terminal short
circuiterror is dis-
played.
lThetipscannotbeclosed.
•The tips will not return to the
originalposition.
CHECK:Isthetiptoosmallfortheitemsto
beremoved?
ACTION :Useatipwithalargethermal
capacity.
CHECK:Isthesettingvalueforthelow
temperaturealarmtolerancetoo
low?
ACTION :Increasethesettingvalue.
CHECK:IsthetipforMODELFM-2023?
ACTION :TurnthepowerswitchOFFandin-
sert the correct MODEL FM-2023
tip.TurnthepowerswitchON.
CHECK:Is there a foreign object between
thetips?
ACTION :Removeit.
lTip error or is
displayed.
ACTION :Contact your Hakko representa-
tive.

10
9. PARTS LIST
1
1
5
6
3
4
2
Part No.
T9-I
T9-L1
T9-L2
Part Name
Tip/CHIP I
Tip/CHIP 1L
Tip/CHIP 2L
Size A
-----
1 mm
2 mm
Shape
●Tips
A
4●Mini parallel remover
Item No. Part No.
B2300B2849B3253
FM2023-02
Part Name
Heat resistant pad
Component bed
ConnectingcableHandpiece only
Specifications
w/o tip
lIron holder
I 
-
P  
F-
P 
I  
S
W   
lIron holder parts
I  P 
B3251
B3249
B3250
B3252
B3412
A1519
P 
I   ! 
C
 ! 
S"
#$%&'( ')*+ )**+,./0
1234 (3/5+2 6)**+,./07
C
8 8
S
9:;< =>??@= A@@;
B D
32
2
1
1
3
4
2
1
3
4
5
6
6
*Thetemperatureaccuracyoftheabpveirontipsis±15°C(±27°F).

11
10. WIRING DIAGRAM
HEAD OFFICE
4-5, SHIOKUSA 2-CHOME, NANIWA-KU, OSAKA, 556-0024 JAPAN
TEL:[phone] FAX:[phone]
http://www.hakko.com
AMERICAN HAKKO PRODUCTS, INC.
28920 N. AVENUE WILLIAMS VALENCIA CA 91355, U.S.A.
TEL: [phone] FAX: [phone]
Toll Free (800)88-HAKKO www.hakkousa.com
4 2 5 5 6
2015.5
MA01674XZ150501
EGHGJKLMN
W
O
Q
R
T
Red
U
V
X
Y
Z
[
\
]
]
^
_
`
LED1
+
Yellow
Blue
Brown
Purple
Instruction manual in the language of Japanese, English, Chinse, French, German and Korean
can be downloaded from the HAKKO Document Portal.
(Please note that some languages may not be available depending on the product.)