Hammer Strength OHDCR User manual

OLYMPIC HEAVY DUTY COMBO RACK
(OHDCR)
Part # 7946901
Rev. C-3
Revision: 02/19/071
ASSEMBLYINSTRUCTIONS

PARTS LIST
PART#
LEA7945001
LEA7762201
LEA7625201
LEA7908201
LEA7663901
LEA7908401
LEA7587501
LEA7601701
LEA7584401
LEA7584501
LEA7622401
LEA7605901
LEA7587901
LEA7587801
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
QTY
2
4
2
2
2
2
10
4
2
2
2
2
2
2
KEY
15
16
17
18
19
20
21
22
23
24
25
PART#
LEA7945201
LEA3239317
LEA7617301
LEA3102801
LEA3239505
LEA3239318
LEA3245200
LEA3239503
LEA3102802
LEA3239306
LEA3102502
DESCRIPTION
BAR HOLDER
1/2 X 4-1/4” BOLT
1/2” PLASTIC DOME WSHR
1/2” LOCK NUT
1/2” INT TOOTH LOCK WSHR
1/2 X 4-1/2” BOLT
3/8 X 3-3/4” FLATHEAD BOLT
3/8” INT TOOTH LOCK WSHR
3/8” LOCK NUT
1/2 X 1-1/2” BOLT
1/2” FLAT WSHR
QTY
2
48
48
64
72
8
16
16
16
8
8
DESCRIPTION
OHDCR BASE
UPRIGHT
UPRIGHT SUPPORT
CROSS SUPPORT
PULL-UP SUPPORT
WEIGHT HORN UPRIGHT
WEIGHT HORN
SWIVEL SUPPORT
ADJUSTABLE RACK (R)
ADJUSTABLE RADK (L)
BAR CATCH (L)
BAR CATCH (R)
BAR SUPPORT(L)
BAR SUPPORT(R)
BOLT LENGTH
Tools Required for Assembly
2
NOTE: BOLTLENGTH IS MEASURED FROM THE UNDERSIDE OF THE HEAD OFTHE BOLT.
Bolt Length Ruler
* 3/4”, 9/16” wrench
* Ratchet with 3/4”, 9/16” socket
* 7/32” Allen Wrench
01
1/2 1/2 1/2 1/2 1/2 1/2
23456
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150

3
24 1/2 X 1-1/2” BOLT
20 1/2 X 4-1/2” BOLT
22
3/8” INT TOOTH
LOCK WASHER
19
1/2” INT TOOTH
LOCK WASHER
16 1/2 X 4-1/4” BOLT
21 3/8 X 3-3/4” FLATHEAD BOLT
23
3/8”
LOCK NUT
18
1/2”
LOCK NUT
25
1/2”
FLAT WASHER
17
1/2” PLASTIC
DOME WASHER

STEP 1:
FIGURE 1
4
• LOOSELYassemble the four UPRIGHTS (2) to the two BASES (1) using eight 1/2 X 4-1/4” BOLTS (16), eight 1/2” PLASITC DOME
WASHERS (17), eight 1/2” INT TOOTH LOCK WASHERS (19) and eight 1/2” LOCK NUTS (18) as shown in FIGURE 1.
1
18
19
17
16
2
1/2 X 4-1/4”

5
STEP 2:
FIGURE 2
• LOOSELYassemble the two UPRIGHT SUPPORTS (3) to the four UPRIGHTS (2) using eight 1/2 X 4-1/4” BOLTS (16), eight 1/2”
PLASITC DOME WASHERS (17), eight 1/2” INT TOOTH LOCK WASHERS (19) and eight 1/2” LOCK NUTS (18) as shown in
FIGURE 2.
2
3
16
17
19
18
1/2 X 4-1/4”

6
STEP 3:
FIGURE 3
• LOOSELYassemble the two CROSS SUPPORTS (4) and two PULL-UP SUPPORTS (5) using eight 1/2 X 4-1/2” BOLTS (20),
sixteen 1/2” INT TOOTH LOCK WASHERS (19) and eight 1/2” LOCK NUTS (18) as shown in FIGURE 3.
4
18
19
5
20 19
2
1/2 X 4-1/2”

7
STEP 4:
FIGURE 4
• LOOSELYassemble the two WEIGHT HORN UPRIGHTS (6) to the BASES (1) and CROSS SUPPORTS (4) using eight 1/2 X 4-1/4”
BOLTS (16), eight PLASTIC DOME WASHERS (17), eight 1/2” INT TOOTH LOCK WASHERS (19) and eight 1/2” LOCK NUTS (18)
as shown in FIGURE 4.
6
16
19
17
18
1/2 X 4-1/4”
4
1

8
STEP 5:
FIGURE 5
• LOOSELYassemble the two BAR HOLDERS (15) to the BASES (1) using four 1/2 X 4-1/2” BOLTS (16), four 1/2” PLASTIC DOME
WASHERS (17), four 1/2” INT TOOTH LOCK WASHERS (19) and four 1/2” LOCK NUTS (18) as shown in FIGURE 5.
1
15
16
17
19
18
1/2 X 4-1/4”

•Securely tighten all loose frame connections made to this point.
9

10
STEP 6:
FIGURE 6
22
23
21
9
10
3/8 X 3-3/4”
• Assemble the four ADJUSTABLE RACKS (9 &10) as show, using sixteen 3/8 X 3-3/4” FLATHEAD BOLTS (21)
sixteen 3/8” INT TOOTH LOCK WASHERS (22) and sixteen 3/8” LOCK NUTS (23) as shown in FIGURE 6.
10
9

11
STEP 7:
FIGURE 7
• Assemble the WEIGHT HORNS (7) to the WEIGHT HORN UPRIGHTS (6) using twenty 1/2 X 4-1/4” BOLTS (16),
twenty 1/2” INT TOOTH LOCK WASHERS (19) twenty 1/2” PLASTIC DOME WASHERS (17) and twenty 1/2” LOCK NUTS (18)
as shown in FIGURE 7.
16
19
7
18
17
1/2 X 4-1/4”
6

12
STEP 8:
FIGURE 8
• Assemble the four SWIVEL SPOTTERS (8) to the two UPRIGHT SUPPORTS (3), using eight 1/2 X 1-1/2 ” BOLTS (24), eight 3/8”
INT TOOTH LOCK WASHERS (19), eight 1/2” FLAT WASHERS (25) and eight 3/8” LOCK NUTS (18). See FIGURE 8.
19
24
8
25
18
1/2 X 1-1/2 BOLT”
• NOTE: THE 1/2” FLATWASHERS (25) ARE PLACED BETWEEN THE SWIVEL SPOTTER (8)
AND UPRIGHT SUPPORT(3)
3

13
STEP 9:
FIGURE 9
• Insert BAR CATCHES (11 & 12) and the BAR SUPPORTS (13 & 14) into the desired slots of the ADJUSTABLE RACKS (9 & 10)
as shown in FIGURE 9.
12
11
14
13
10
9

Clean:
• Upholstery with mild soap and water.
• Guide rods with a cotton cloth.
• Hand grips with mild soap and water.
• Frame damage can be repaired with touch-up paint can be purchased from your Hammer Strength customer service representative.
Inspect:
• Cables for wear or damage and proper tension (should not exceed 3/4” deflection.) Pay close attention at bends and attachment
points.
• Hardware should be checked for looseness. Tighten as required.
• Frames should be inspected for wear or damage.
• Hand Grips should be checked for wear or damage
Lubricate:
• Lube the Guide Rods. Apply the lubricant to a cotton cloth, then run the cotton cloth up and down the guide rods as needed. Do not
spray lubricant directly on the Guide Rods.
PREVENTATIVE MAINTENANCE TIPS
There is a risk assumed by individuals who use this type of equipment. To minimize risk, please
follow these rules:
2. Do not allow minors or children to play on or around this equipment.
1. Inspect equipment daily. Tighten all loose connections and replace worn parts immediately.
Failure to do so may result in serious injury.
3. Exercise with care to avoid injury.
4. Consult your physician before beginning any exercise program.
14
CAUTION-PLEASE READ
Action DAILY WEEKLY QUARTERLY BI-ANNUALLY AS NEEDED
CLEAN
Upholstery X
Guide Rods X
Hand Grips X
INSPECT
Visual Overall X
Cables X
Hardware X
Frame X
Hand Grips X
LUBRICATE
Guide Rods X
WARRANTY INFORMATION
CONTACT INFORMATION
10 YEARS
Structural Frame
(Not Coatings)
5 YEARS
Pillow Blocks, Pulleys,
Weight Plates, and Guide Rods
1 YEAR
Belts and Grips
90 DAYS
Upholstery and Any Items
Not Specified
United States, Canada,
LatinAmerica
800.634.8637
847.288.3399
Europe, Africa, Middle East
(+31) 180.646666
Asia Pacific
(+852)2891.6677
United Kingdom
+44(0)1353.666017
VISIT US AT: HAMMERSTRENGTH.COM