Hammer Strength Plate-Loaded PL-4W User manual

S
PLATE LOADED
PARTS MANUAL
4 WAY NECK
PL-4W
SERIAL NUMBER: PL-4W0817A003 TO CURRENT
10/9/2018

CONTENTS
STEP 1
2
2
1
2
1
KEY
UPHOLSTERY
Items with Gray call-outs require the upholstery color listed within the order notes. IE: Putty
FRAME AND MOVEMENT ARM COLORS
Items with Blue call-outs require the powder coat frame color to be listed within the order notes.
3
3
COMPONENT ASSEMBLY ............................................................................... PAGE 3
HANDLE ASSEMBLY .............................................................................................. 4
LEFT SIDE FRAME ASSEMBLY ................................................................................ 5
MOVEMENT ARM ASSEMBLY .................................................................................. 6
SEAT FRAME ASSEMBLY ....................................................................................... 7
STD SEAT ASSEMBLY ........................................................................................... 8
RIGHT SIDE FRAME ASSEMBLY ............................................................................. 9
WEIGHT HORN ASSEMBLY .................................................................................. 10

COMPONENT ASSEMBLY
STEP 1
3
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 PL4W-CST ASSY, SEAT FRAME, PL4W
2 1 PL4W-CSFR ASSY, SIDE FRAME, RIGHT, PL4W
3 1 PL4W-CSFL ASSY, SIDE FRAME, LEFT, PL4W
4 2 PL4W-CETC1 ASSY, HANDLEBAR, PL4W
5 32 WASH.5STAR 1/2" INTERNAL LOCK WASHER
6 16 NUT.5JAMLOCK 1/2 THIN LOCK NUT
7 12 HHB.5X1.5 BOLT, HEX HEAD 1/2 X 1-1/2
8 4 HHB.5X3 1/2 X 3 BOLT
9 6 WASH.375SAE 3/8" SAE FLAT WASHER
10 4 1002183-0001 ASSY, WEIGHT HORN -HRZNTL
11 1 CSTD-ST ASSY, STD SEAT
12 1 1006301-0000 ASSY, MOVEMENT ARM, PL4W
13 2 3236210 SCREW, M10 X1.5 65MM
14 4 3236204 SCREW, M10 X1.5 35MM
17 1 7499399 PAD, 13-3/4 X 10-3/4
18 2 7501399 PAD, 8 X 4 X 2-3/4
4
3
11
2
1
8
5
6
7
9
10
14
13
18
17
12
5
5
5
7
5
6
9

HANDLE ASSEMBLY
STEP 1
4
2
ITEM NO. QTY. PART NO. DESCRIPTION
2 1 H-GRIP HANDLE GRIPS (.938X16)

LEFT SIDE FRAME ASSEMBLY
STEP 1
4
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 8773701 LABEL, ASTM PL VERT
2 2 NUT.5JAMLOCK 1/2 THIN LOCK NUT
3 2 HHB.5X2.5 1/2 X 2 1/2 BOLT
4 2 WASH.5SAE 1/2" SAE FLAT WASHER
5 2 NUT.5LOCK 1/2 DIA THICK LOCK NUT
6 4 WASH.5STAR 1/2" INTERNAL LOCK WASHER
7 2 HHB.5X3.5 1/2 X 3 1/2 BOLT
8 1 H-LOCK-PLUG(SMALL) SMALL LOCKING PLUG
9 8 H-HPLUG(REG) H-PLUG 9-16
10 1 RC1520-1Q1 CAP:1-1/2 X 2 RECTANGLE PLUG
11 1 H-BUMP-MED H-BUMP-MED
12 2 MM-8 2 X 6 FLANGE RUBBER SLIPPER
13 1 NONSKID 1 X 9 PLASTIC NON SKID STRIP 1 X 9
14 1 - SERIAL NUMBER
15 2 8039501 LABEL, WARNING, TRIANGLE
4
8
3
2
5
6
7
9
10
1
14
13
12
15
11
6

MOVEMENT ARM ASSEMBLY
STEP 1
6
4
8
2
5
6
79
10
1
14
13
12
15
11
4
3
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 SELECTOR PIN-3 SELECTOR PIN 3 IN.
2 1 7802501 WEIGHT, COUNTER LG
3 1 PL4W-ETC WLDMT, PAD MOUNT, PL4W
4 2 RUBCAP1-2 RUBBER CAP #1
5 3 RC1530-1Q1 CAP:1-1/2 X 3 RECTANGLE PLUG
6 1 1000146-0001 BUMPER, WEIGHT HORN, FLAT - 30MM
7 2 WASH.5STAR 1/2" INTERNAL LOCK WASHER
8 1 NUT.5LOCK 1/2 DIA THICK LOCK NUT
9 1 HHB.5X4BRO 1/2 X 4 BOLT BRONZE
10 2 3236206 SCREW, M10 X1.5 45MM
11 2 STEELBUSH 3/4 I.D. FLANGED DRILL BUSHING
12 2 H-BEAR-SML SMALL BEARING
13 2 ACCORDIAN SHAFT GUARD
14 2 H-NAMEPLATE HAMMER STRENGTH BADGE
15 2 WASH.375SAE 3/8" SAE FLAT WASHER

SEAT FRAME ASSEMBLY
STEP 1
7
4
83
2
5
6
7
1
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 SEAT NUMBER SEAT NUMBER
2 2 HHB.5X2.5 1/2 X 2 1/2 BOLT
3 2 NUT.5JAMLOCK 1/2 THIN LOCK NUT
4 2 H-HPLUG(REG) H-PLUG 9-16
5 2 H-GRIP HANDLE GRIPS (.938X16)
6 2 NONSKID 1 X 9 PLASTIC NON SKID STRIP 1 X 9
7 1 H-SEATRCKS-N PLASTIC SEAT GUIDES(PP229)NEW)
8 1 H-SEATRCKS-RIB SEATRACK BACK

STD SEAT ASSEMBLY
STEP 1
8
ITEM NO. QTY. PART NO. DESCRIPTION
1 2 H-HPLUG(SMALL) 1/2 IN. HOLE PLUG
2 1 SELECTOR PIN-4 SELECTOR PIN 4" WITH LANYARD
3 1 HHB.375X4.5 STEEL BOLT 3/8 X 4.5
4 1 NUT.375LOCK 3/8 THICK LOCK NUT
5 1 RC1530-1Q1 CAP:1-1/2 X 3 RECTANGLE PLUG
6 1 STD SEAT PIN STD SEAT PIN
7 1 WASH.375SAE 3/8" SAE FLAT WASHER
4
2
5
6
7
1
3

RIGHT SIDE FRAME ASSEMBLY
STEP 1
9
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 ID-PL4W PRODUCT PLACARD, PL4W
2 2 NUT.5JAMLOCK 1/2 THIN LOCK NUT
3 2 HHB.5X2.5 1/2 X 2 1/2 BOLT
4 2 MM-8 2 X 6 FLANGE RUBBER SLIPPER
5 2 WASH.5STAR 1/2" INTERNAL LOCK WASHER
6 1 H-LOCK-PLUG(SMALL) SMALL LOCKING PLUG
7 1 RC1520-1Q1 CAP:1-1/2 X 2 RECTANGLE PLUG
8 12 H-HPLUG(REG) H-PLUG 9-16
9 1 NONSKID 1 X 9 PLASTIC NON SKID STRIP 1 X 9
9
4
8
3
2
5
6
7
1

WEIGHT HORN ASSEMBLY
STEP 1
10
2
1
3
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 8078001 CAP, END 1.75 DIA RD 14-20 GA
2 1 7671601 BUMPER, WEIGHT HORN/ROD
3 1 8351801 LABEL, WEIGHT HORN, SHEET
LABEL NOT INCLUDED IN ASSEMBLY