Hammer Strength OHDHR User manual

OLYMPIC HEAVY DUTY HALF RACK
(OHDHR)
Part # 7671201
Rev.A Revision:12/12/031
ASSEMBLYINSTRUCTIONS

PARTS LIST
PART #
LEA7664801
LEA7665001
LEA7665101
LEA7584901
LEA7665501
LEA7586601
LEA7622401
LEA7663901
LEA7584401
LEA7584501
LEA7587501
LEA7587901
LEA7587801
LEA7605901
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
QTY
1
1
1
2
1
2
1
1
1
1
10
1
1
1
KEY
15
16
17
18
19
20
21
22
23
24
25
26
PART #
LEA7596501
LEA3239306
LEA3245201
LEA3102502
LEA3237505
LEA3239503
LEA7617301
LEA3102801
LEA3102802
LEA7601701
LEA3239317
LEA3105303
DESCRIPTION
BOTTOMUPRIGHTSUPPORT
1/2X1-1/2”BOLT
3/8X3-3/4”FLATHEADBOLT
1/2”FLATWASHER
1/2”INTTOOTHLOCKWASHER
3/8”INTTOOTHLOCKWASHER
1/2”PLASTICDOMEWASHER
1/2”LOCKNUT
3/8”LOCKNUT
SWIVELSPOTTER
1/2X4-1/4”BOLT
9/16”HOLECAP
QTY
1
4
8
4
52
8
48
52
8
2
48
6
DESCRIPTION
LEFTUPRIGHTBASE
RIGHTUPRIGHTBASE
LEFTUPRIGHTSUPPORT
REARUPRIGHT
RIGHTUPRIGHTSUPPORT
WEIGHTHORNUPRIGHT
LEFTBAR CATCH
PULL-UPSUPPORT
RIGHTADJUSTMENTRACK
LEFTADJUSTMENTRACK
WEIGHTHORN
LEFTBARSUPPORT
RIGHTBARSUPPORT
RIGHTBAR CATCH
BOLT LENGTH
Tools Required forAssembly
2
NOTE: BOLT LENGTH IS MEASURED FROM THE UNDERSIDE OF THE HEAD OFTHE BOLT.
Bolt Length Ruler
* 3/4”, 9/16” wrench
* Ratchet with 3/4”, 9/16” socket
* 7/32”Allen Wrench
01
1/2 1/2 1/2 1/2 1/2 1/2
23456
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150

3
16 1/2X 1-1/2” BOLT
20
3/8”INTTOOTH
LOCKWASHER
19
1/2”INTTOOTH
LOCKWASHER
25 1/2X 4-1/4” BOLT
17 3/8X 3-3/4” FLATHEADBOLT
23
3/8”
LOCKNUT
22
1/2”
LOCKNUT
18
1/2”
FLATWASHER
21
1/2”PLASTIC
DOMEWASHER

STEP 1:
FIGURE 1
4
• LOOSELYassemble theREAR UPRIGHT (4) tothe LEFTUPRIGHTBASE(1)using two 1/2X 4-1/4” BOLTS(25), two 1/2”PLASITC
DOMEWASHERS(21),two 1/2”INTTOOTH LOCKWASHERS(19) and two 1/2” LOCK NUTS (22) as shown in FIGURE 1.
22
4 4
25 1/2X 4-1/4”
2
19
1
21
• LOOSELYassemble the REAR UPRIGHT(4) totheRIGHTUPRIGHTBASE(2)usingtwo 1/2 X 4-1/4”BOLTS (25),two1/2”PLASITC
DOMEWASHERS(21),two 1/2”INTTOOTH LOCKWASHERS(19)and two 1/2” LOCK NUTS (22) as shown in FIGURE 1.

5
STEP 2:
FIGURE 2
• LOOSELY assemblethe BOTTOMUPRIGHTSUPPORT(15) to the REAR UPRIGHTS (4) using four 1/2X 4-1/4”BOLTS (25), four
1/2”PLASITC DOMEWASHERS (21),four 1/2”INTTOOTHLOCKWASHERS(19) andfour1/2” LOCKNUTS (22)as shown in
FIGURE2.
4
25 1/2X 4-1/4”
21
4
15
19
22
Use this set of holes for
assembly with PLATFORM.
Use this set of holes for
assembly without PLATFORM.
26
• Insert six 9/16” HOLE CAPS (26) into the holes of the REAR UPRIGHTS (4) as shown in FIGURE 2.

6
STEP 3:
FIGURE 3
• LOOSELY assemblethe LEFTUPRIGHT SUPPORT(3)to the LEFTUPRIGHTBASE (1) and REARUPRIGHT(4) usingfour 1/2 X
4-1/4”BOLTS(25), four 1/2” PLASITC DOMEWASHERS (21),four 1/2” INTTOOTHLOCKWASHERS(19) andfour 1/2” LOCK
NUTS(22) asshown inFIGURE 3.
22
4
4
25 1/2X 4-1/4”
2
19
1
21
• LOOSELYassemble theRIGHTUPRIGHTSUPPORT(5) to the RIGHTUPRIGHTBASE (2) andREAR UPRIGHT (4) usingfour 1/2
X4-1/4” BOLTS (25),four 1/2” PLASITCDOMEWASHERS(21),four 1/2” INTTOOTHLOCKWASHERS(19)andfour 1/2”LOCK
NUTS(22) asshown inFIGURE 3.
22
25 1/2X 4-1/4”
21
19
5
3

7
STEP4:
FIGURE 4
• LOOSELYassemble thePULL-UPSUPPORT(8)to the REARUPRIGHTS (4) usingfour 1/2 X4-1/4” BOLTS(25), four 1/2” PLASTIC
DOMEWASHERS(21),four 1/2”INTTOOTH LOCKWASHERS(19) and four 1/2” LOCK NUTS (22) as shownin FIGURE4.
8
19
21
22
1/2X 4-1/4” 25
4
4

8
STEP5:
FIGURE 5
• LOOSELYassembletheWEIGHTHORNUPRIGHTS (6) tothe LEFT&RIGHTUPRIGHTBASE(1& 2) andREARUPRIGHTS (4)
usingeight 1/2X 4-1/4”BOLTS (25), eight 1/2” PLASTIC DOMEWASHERS(21), eight 1/2” INTTOOTHLOCKWASHERS(19)
andeight 1/2” LOCK NUTS (22)as shown in FIGURE 5.
19 21
1/2X 4-1/4” 25
6
22
4
6
25 1/2X 4-1/4”
1
2
19
22
21
4

9
STEP6:
FIGURE 6
•Securely tighten all loose frame connections made to this point.
TIGHTEN
BOTH SIDES!
TIGHTEN
BOTH SIDES!

10
STEP7:
FIGURE 7
• LOOSELY assemble one RIGHT & one LEFTADJUSTMENT RACK (9 & 10) to the REAR UPRIGHTS (4) as shown, using eight
3/8X 3-3/4” FLATHEADBOLTS (17), eight3/8” INTTOOTHLOCK WASHERS(20) and eight 3/8” LOCKNUTS (23).See FIG-
URE7.
23
3/8X 3-3/4” 17
20
9
10
4
4
13
12
• Before tightening the ADJUSTMENT RACKS (9 & 10), slide the LEFTand RIGHT BAR SUPPORTS (12 & 13) over theADJUST-
MENT RACK and REAR UPRIGHT.Assemble one BAR SUPPORT close to the top and the other close to the bottom, as shown
in DETAIL 7. (Make sure not to cover any bolt heads.) Proceed to tighten all four bolts in the order shown in DETAIL 7. Repeat
this step on the remainingADJUSTMENT RACK.
SETTINGADJUSTMENTRACKWIDTH(SEEDETAIL7)
DETAIL 7
10
4
1
3
4
2

11
STEP8:
FIGURE 8
• SECURELYassemble the tenWEIGHT HORNS (11) to theWEIGHT HORN UPRIGHTS (6) using twenty 1/2 X 4-1/4” BOLTS (25),
twenty1/2” INTTOOTHLOCKWASHERS (19),twenty 1/2”PLASTIC DOMEWASHERS (21) and twenty 1/2” LOCK NUTS (22) as
shownin FIGURE 8.
1/2X 4-1/4” 25
19
11
6
6
21
22

12
STEP9:
FIGURE 9
• Assemble two SWIVELSPOTTERS (24) totheBOTTOMUPRIGHTSUPPORT(15)as shown using four1/2X 1-1/2” BOLTS (16), four
1/2”INTTOOTHLOCKWASHERS(19), four 1/2” FLATWASHERS (18) and four 1/2” LOCK NUTS (22). See FIGURE9. (NOTE:
TightenconnectionSECURELYthen backnutoff 1/2turn.)
161/2 X 1-1/2”
19
15
24
22
18

13
STEP10:
FIGURE 10
• Insert the LEFT BAR SUPPORT (12) into the desired slots of the LEFTADJUSTMENT RACK (10), and allow it to drop down to lock in
place.SeeFIGURE10.
10
13
12
• Repeat the above step to assemble the RIGHT BAR SUPPORT (13) to the RIGHTADJUSTMENT RACK (9).
9
4
4
2
1

14
STEP11:
FIGURE 11
7
9
10 14
Thankyou forpurchasingtheOLYMPICHEAVYDUTYHALFRACK.Ifunsureofproperuseof
equipment,callyourlocalHammerStrengthdistributor.
SERIALNUMBER
• Insert the LEFT BAR CATCH (7) into the desired slots of the LEFTADJUSTMENT RACK (10), and allow it to drop down to lock in
place.SeeFIGURE11.
• Repeat the above step to assemble the RIGHTBAR CATCH (14) to the RIGHTADJUSTMENT RACK (9).

Clean:
• Upholstery with mild soap and water.
• Guide rods with a cotton cloth.
• Hand grips with mild soap and water.
• Frame damage can be repaired with touch-up paint can be purchased from your Hammer Strength customer service representative.
Inspect:
• Cables for wear or damage and proper tension (should not exceed 3/4” deflection.) Pay close attention at bends and attachment
points.
• Hardware should be checked for looseness. Tighten as required.
• Frames should be inspected for wear or damage.
• Hand Grips should be checked for wear or damage
Lubricate:
• Lube the Guide Rods. Apply the lubricant to a cotton cloth, then run the cotton cloth up and down the guide rods as needed. Do not
spray lubricant directly on the Guide Rods.
PREVENTATIVE MAINTENANCE TIPS
There is a risk assumed by individuals who use this type of equipment. To minimize risk, please
follow these rules:
2. Do not allow minors or children to play on or around this equipment.
1. Inspect equipment daily. Tighten all loose connections and replace worn parts immediately.
Failure to do so may result in serious injury.
3. Exercise with care to avoid injury.
4. Consult your physician before beginning any exercise program.
15
CAUTION-PLEASE READ
Action DAILY WEEKLY QUARTERLY BI-ANNUALLY AS NEEDED
CLEAN
Upholstery X
Guide Rods X
Hand Grips X
INSPECT
Visual Overall X
Cables X
Hardware X
Frame X
Hand Grips X
LUBRICATE
Guide Rods X
WARRANTY INFORMATION
CONTACT INFORMATION
10YEARS
StructuralFrame
(Not Coatings)
5YEARS
PillowBlocks, Pulleys,
Weight Plates, and Guide Rods
1YEAR
Belts and Grips
90DAYS
Upholstery and Any Items
Not Specified
United States, Canada,
LatinAmerica
800.634.8637
847.288.3399
Europe,Africa, Middle East
(+31)180.646666 Asia Pacific (+852)2891.6677 United Kingdom +44(0)1353.666017
VISIT US AT: HAMMERSTRENGTH.COM