HAMPTON BAY 654 451 User manual

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Owner·s ·Manual
Model
654451
"
. Quick-Connect Installation
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Lifetime Limited Warranty
The retailer warrants the fan motor to be free from defects in workmanship and material
present at time of shipment from the factory for a lifetime after the date of purchase by
the original purchaser. The retailer also warrants that all other fan parts, excluding any
glass or plexiglass blades, to be free from defects in workmanship and material at the
time of shipment from the factory for a period of one year after the date of purchase by
the original purchaser. We agree to correct such defects without charge or at our option
replace with a comparable or superior model if the product is returned to the retailer. To
obtain warranty service, you must present a copy of the receipt as proof of purchase. All
costs of removing and reinstalling the product are your responsibility. Damage to any
part such as by accident or misuse or improper installation or by affixing any accessories,
is not covered by this warranty. Because of varying climatic conditions in the United
States this warranty does not cover any changes in brass finish, including rusting, pitting,
corroding, tarnishing or peeling. Brass finishes of this type give their longest useful life
when protected from varying weather conditions. A certain amount of "wobble" is
normal and should not be considered a defect. Servicing performed by unauthorized
persons shall render the warranty invalid. There is no other express warranty. The
retailer hereby disclaims any and all warranties, including but not limited to, those
of merchantability and fitness for a particular purpose to the extent permitted by
law. The duration of any implied warranty which cannot be disclaimed is limited to the
time period as specified in the express warranty. Some states do not allow limitation on
how long an implied warranty lasts, so the above limitation may not apply to you. The
retailer shall not be liable for incidental, consequential, or special damages arising
out of or in connection with product use or performance except as may otherwise
be accorded by law. Some states do not allow the exclusion of incidental or
consequential damages, so the above exclusion or limitation may not apply to you. This
warranty gives specific legal rights, and you may also have other rights which vary from
state to state. This warranty supersedes all prior warranties.
Date Purchased _
Store Purchased _
Model No. _
Serial No. _
Vendor No.
•
654033
SKU. 654-451 UPC. 043263 127787
Lifetime Limited Warranty

Safety Rules I
Unpacking Your Fan : 2
Installing Your Fan 3
Operating Your Fan . . .. . . . . . .. . . 10
Care of Your Fan 11
Troubleshooting 12
Specifications , 13
Table of Contents

1. Please read and save this manual.
2. To reduce the risk of electric shock, insure electricity has been
turned off at the circuit breaker or fuse box before beginning,
3. All wiring must be in accordance with the ational Electrical
Code and local electrical codes, Electrical installation should be
performed by a qualified licensed electrician,
4. WARNING: To reduce the risk of electrical shock and fire, do
not use this fan with any solid-state fan speed control device.
S. The outlet box and support structure must be securely mounted
and capable of reliably supporting a minimum of 50 pounds. Use
only UL Listed outlet boxes marked "FOR FAN SUPPORT,"
,..---------- WARNING -----------,
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR PERSONAL
INJURY, MOUNT TO OUTLET BOX MARKED ACCEPTABLE FOR
FAN SUPPORT ONLY AND USE MOUNTING SCREWS PROVIDED
WITH THE OUTLET BOX. MOST OUTLET BOXES COMMONLY USED
FOR THE SUPPORT OF LIGHTING FIXTURES ARE NOT ACCEPTABLE
FOR FAN SUPPORT AND MAY NEED TO BE REPLACED. CONSULT A
QUALIFIED ELECTRICIAN IF IN DOUBT.
6. The fan must be mounted with a minimum of 7 feet clearance
from the trailing edge of the blades to the floor.
IMPORTANT
BEFORE SERVICING OR CLEANING UNIT, SWITCH POWER OFF AT
SERVICE PANEL AND LOCK SERVICE DISCONNECTING MEANS TO
PREVENT POWER FROM BEING SWITCHED ON ACCIDENTALLY. WHEN
THE SERVICE DISCONNECTING MEANS CANNOT BE LOCKED,
SECURELY FASTEN A PROMINENT WARNING DEVICE, SUCH AS A
TAG, TO THE SERVICE PANEL.
7. Do not operate reversing switch while fan blades are in motion.
Fan must be turned off and blades stopped before reversing
blade direction.
8. Avoid placing objects in the path of the blades.
9. To avoid personal injury or damage to the fan and other items.
be cautious when working around or cleaning the fan.
10. Do not use water or detergents when cleaning the fan or fan
blades. A dry dust cloth or lightly dampened cloth will be
suitable for most cleaning.
11. After making electrical connections. spliced conductors should
be turned upward and pushed carefully up into outlet box. The
wires should be spread apart with the grounded conductor and
the equipment-grounding conductor on one side of the outlet
box.
12. Electrical diagrams are for reference only. Light kits that are not
packed with the fan must be UL Listed and marked suitable for
use with the model fan you are installing. Switches must be UL
General Use Switches. Refer to the instructions packaged with
the light kits and switches for proper assembly.
,--------- WARNING ----------,
TO REDUCE THE RISK OF PERSONAL INJURY, DO NOT BEND
THE BLADE BRACKETS (ALSO REFERRED TO AS FLANGES )
DURING ASSEMBLY OR AFTER INSTALLATION. DO NOT
INSERT OBJECTS IN THE PATH OF THE BLADES.
Safety Rules 1

6.
Loose Parts
1.
2. 3.
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Unpack your fan and check the contents. You should have the following items:
I. Fan Motor Assembly with Pre-attached
Blade Brackets
2. Canopy with "Slide-on" Ceiling
Mounting Bracket
3. 4" & 6" Downrod Assembly
4. Hanger Cover
5. Set of Blades (5) 6. Loose Parts Bags Containing:
a. Wire Nuts (3)
b. Pivot Pin (I)
c. Split Pin (I)
d. Pull Chain Pendant (I)
e. Fan Blade Balancing Kit
.-------WARNING ------,
DO NOT INSTALL OR USE FAN
IF ANY PART IS DAMAGED OR MISSING.
CALL TOLL FREE 1-800-527-3675
2 Unpacking Your Fan

Tools Required
Phillips screwdriver, straight slot screwdriver,
adjustable wrench, step ladder, and wire
cutters.
Installing Outlet Box
If there isn't an exrsung UL Listed metal
mounting box, then read the following
instructions. Disconnect the power by
removing fuses or turning off circuit
breakers.
Secure the outlet box directly to the building
structure. Use appropriate fasteners and
building materials. The outlet box and its
support must be able to fully support the
moving weight of the fan (at least 50 Ibs.). Do
not use plastic outlet boxes.
Figures I, 2, and 3 are examples of different
ways to mount the outlet box.
Figure 1
Jk~
Fi£ure 2 l Outlet box - j
Recessed
Outlet Box
Figure 3
NOTE: You may need a longer downrod to
maintain proper blade clearance when
installing on a steep, sloped ceiling. The
maximum angle allowable is 30'. If the
canopy touches downrod, remove the
decorative canopy bottom cover and turn
the canopy 180' before attaching the canopy
to the mounting bracket.
Figure 4 Outlet box
To hang your fan where there is an existmg
fixture but no ceiling joist, you may need an
installation hanger bar as shown in Figure 4
(available at your Hampton Bay Retailer).
Mounting Options
,~
-
Close-to-Ceiling Mount
L
-
Standard Mount
Figure 5 Angled Mount
Installing Your Fan 3

While we recommend using a close-to-ceiling
mount for ceilings eight feet high or less, for
ceilings more than eight feet use a standard or
angled mount with a downrod.
To maximize energy savings refer to figure 6
for the length of downrod you need.
Ceiling Height
"* 9' 10' 11' 12' 13' 14' 15'
i~::: -L 111: 1
~ 24"
~ 36"
~ 48" 1
g> 60" I
~ I
72"
Figure 6
NOTE: To maximize energy savings, we
recommend to use this fan in a room of size
from 160 to 240 square feet.
Hanging the fan
REMEMBER to turn off the power. Follow
the steps below to hang your fan properly.
NOTE: The ceiling fan is supplied with two
types of hanging assemblies; the standard
ceiling installation using the downrod with ball
4.
and socket, and the "close-to-ceiling"
installation. The "close-to-ceiling" installation
is recommended in rooms with less than 8-foot
ceilings or in areas where additional space is
desired from the floor to the fan blades. When
using the standard downrod installation, the
distance from the ceiling to the bottom of the
fan blades will be approximately
13'/2 inches for the 6-inch downrod and 11'/2
inches for the 4-inch downrod. The "close-to-
ceiling" installation reduces this distance to
8'/2 inches. Once you have decided which
ceiling installation you will use, proceed with
the following instructions. Where necessary,
each section of the instructions will note the
different procedures to follow for the two
types of installation.
STANDARD CEILING INSTALLATION
I. Remove the canopy ring from the canopy
by turning the ring to the right until it
unlocks. (Figure 7)
2. Remove the mounting bracket from the
canopy by loosening the four screws on the
top of the canopy. Remove the two non-
slotted screws and loosen the slotted screws.
This will enable you to remove the
mounting bracket.
3. Route the wires exiting the top of fan
motor through the canopy ring. Make sure
the slot openings are on top. Place the
downrod assembly through the ceiling
canopy and the hanger cover and insert the
motor wires through the downrod
assembly (Figure 8).
4. Push the Pivot pin through the hanger and
downrod holes (Figure 9). Secure the pivot
pin by inserting the split pin and bending
the ends to prevent it from falling out of
the holes (Figure 9).
5. Secure the hanger and downrod by
tightening the two screws on the hanger
(Figure 9).
Turn canopy ring to remove
-,
q:+ -;
\:::'---)-r"
Figure 7 '
Ceiling canopy
Hanger
Figure 8

Canopy
ring Hanger Split pin
I I
c-.- --r-)
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Canopy
bottom
cover
Figure 10
Figure 11
Canopy
ring
CLOSE- TO-CEILING INSTALLATION
I. Remove the canopy ring from the canopy
by turning the ring to the right until it
unlocks. (Figure 7)
2. Remove the mounting bracket from the
canopy by loosening the four screws on the
top of the canopy. Remove the two non-
slotted screws and loosen the slotted
screws. This will enable you to remove the
mounting bracket.
3. Remove the decorative canopy bottom
cover from the canopy by depressing the
three studs (Figure 10).
4. Mount the ceiling canopy and the upper
motor housing to the hanger by tightening
the three screws and spring washers
(Figure ll).
,- __ ,.- __ WARNING ---.
FAILURE TO COMPLETELY TIGHTEN THE
THREE SCREWS AND SPRING WASHERS IN
STEP 4 COULD RESULT IN FAN LOOSENING
AND POSSIBLY FALLING.
Installing fan to
the electrical box
1. Pass the l20-volt supply wires through the
center hole in the mounting bracket as
shown in Figure 12.
2. Attach the mounting bracket on the
electrical box by sliding the mounting
bracket over the screws provided with the
outlet box. When using close-to-ceiling
mounting, it is important that the mounting
bracket be level. If necessary, use leveling
washers (not included) between the
mounting bracket and the electrical box.
Note that the flat side of the mounting
bracket is to be toward the electrical box
(Figure 12).
UL listed
electrical
box
Mounting
screws
(supplied with
electrical bOX)
Hook
120V Wires
Figure 12
r-------WARNING ------,
WHEN MOUNTING ON A SLOPED CEILING, THE
STANDARD BALUDOWNROD MOUNTING
METHOD MUST BE USED. MAKE SURE THE
MOUNTING BRACKET SLOTS ARE ON THE
LOWER SIDE BY SLIDING THE MOUNTING
BRACKET FROM THE TOP DOWN.
3. Securely tighten the two mounting screws.
4. Carefully lift the fan assembly up to the
mounting bracket. If using close-to-ceiling
mounting, hang the fan on the hook
provided by utilizing one of the holes at
the outer rim of the ceiling canopy. If
5.

using standard mounting, seat the hanger
ball in the mounting bracket socket. Make
sure the tab on the mounting bracket
socket is properly seated in the groove in
the hanger ball. (Figure 13).
Close-to-ceilinq mounting Standard mounting
Figure 13
..------ WARNING --------.
THE HOOK AS SHOWN IN FIG. 131S ONLY TO
BALANCE FAN WHILE ATTACHING THE
WIRING. FAILURE TO HANG AS SHOWN IN
FIG. 11 MAY RESULT IN HOOK BREAKING
CAUSING THE FAN TO FALL. HOOK MUST
PASS FROM INSIDE TO OUTSIDE OF CANOPY.
Making the electrical
connections
If you feel that you do not have enough
electrical wiring knowledge or experience.
have your fan installed by a licensed
electrician.
6.
,------- WARNING -------,
TO AVOID POSSIBLE ELECTRICAL SHOCK,
BE SURE ELECTRICITY IS TURNED OFF AT
THE MAIN FUSE BOX BEFORE WIRING.
NOTE: IF YOU ARE NOT SURE THE
ELECTRICAL BOX AND FAN ARE GROUNDED,
CONTACT A LICENSED ELECTRICIAN FOR
ADVICE. THEY MUST BE GROUNDED
FOR SAFE OPERATION.
,------- WARNING -----..,
EACH WIRE NUT (WIRE CONNECTOR)
SUPPLIED WITH THIS FAN IS DESIGNED TO
ACCEPT UP TO ONE 12 GAUGE HOUSE WIRE
AND TWO WIRES FROM THE FAN. IF YOU
HAVE LARGER THAN 12 GAUGE HOUSE
WIRING OR MORE THAN ONE HOUSE WIRE
TO CONNECT TO THE FAN WIRING,
CONSULT AN ELECTRICIAN FOR
THE PROPER SIZE WIRE NUTS TO USE.
I. Connect the ground conductor of the 120Y
supply (this may be a bare wire or a wire
with green colored insulation) to the green
ground lead(s) of the fan (Figure 14).
When using standard ceiling installation.
there are two green grounding leads. one
from the ceiling mounting bracket and one
from the downrod.
When using close-to-ceiling installation.
there is only one green ground lead from
the ceiling mounting bracket since the
downrod is not used.
2. Connect the fan motor white wire to the
supply white (neutral) wire using a wire nut
(Figure 14). Connect the fan motor black
wire to the supply black (hot) wire using a
wire nut (Figure 14). Do not connect the
blue wire from the fan unless you are
installing an optional light kit to the fan. (If
you are adding the light kit at this time.
connect the blue wire and the black wire
from the fan to the black houshold supply
wire). Your fan is now wired to be turned
on and off from the pull chain switch.
Turn the wire nut connections upward.
spreading them apart so that the green
(ground) and white wires will be on one
side of the outlet box and the black and
blue wires will be on the other side, and
push them up into the outlet box.
.-------- WARNING --------.
CHECK TO SEE THAT ALL CONNECTIONS
ARE TIGHT, INCLUDING GROUND, AND THAT
NO BARE WIRE IS VISIBLE AT THE WIRE
NUTS, EXCEPT FOR THE GROUND WIRE.
If you wish to control the light from a wall
switch and the fan from the pull chain switch
or if you wish to control both fan and light
from wall switches. refer to wiring diagrams
in Figure 15 and 16.

SUPPLY CIRCUIT
I I
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CD ;:
Ground
Conductor
SUPPLY CIRCUIT
Ground
Conductor
Outlet Box
~ as Green
~ffi-- Ground
Lead
Ground to
Downrod
Figure 15
Diagram indicates optional wiring
Light
- Outlet Box
ur Green
/t'--Ground
'" Lead
__ Ground to
Downrod
Figure 14
Diagram indicates optional light kit wiring
SUPPLY CIRCUIT
r
I
r-------
:~:BLACK
: D D :
: +, WHITE'----
: • REDI---"
Fan
I
-
aJ Green
/t'--Ground
'" Lead
--Ground to
Downrod
Figure 16
Diagram indicates optional wiring
Figures 15 and 16 illustrate the wiring connections for optional wall control (available at your Hampton Bay Retailer).
7.

Finishing the fan
installation
STANDARD CElLI 'G. IOUNTING
~----- WARNING--------.
WHEN USING THE STANDARD BALUDOWNROD
MOUNTING, THE TAB IN THE RING AT THE
BOTIOM OF THE MOUNTING BRACKET MUST
REST IN THE GROOVE OF THE HANGER BALL
FAILURE TO PROPERLY SEAT THE TAB IN THE
GROOVE COULD CAUSE DAMAGE TO WIRING.
I. Align the locking slot. of the ceiling
canopy with the two screw s in the
mounting bracket. Push up to engage the
slots and turn clockwise to lock 111 place
Immediately tighten the two moun ng
screws firmly.
2. Install the remaining two mounting screws
into the holes in the canopy and tighten
firmly.
3. Install the decorative canopy ring by
aligning the ring's slots with the screws in
the canopy. Rotate the ring clockwise to
lock in place.
4. You may now proceed to attaching the fan
blades.
8.
CLOSF- TO-CEil I G 1 t TI G
I. Car -fully unhook the fan from the
mounung bracket and align the locking
lots of the ceiling canopy with the two
crews in the m mung bracket, Push lip to
engage the lots a d turn clockwi e to loc
r I ce I nmedat 'I tighten the tv 0
uounting screw ~ firmly.
...------WARNING--------.
LOCKING SLOTS OF CEILING CANOPY ARE
PROVIDED ONLY AS AN AID TO MOUNTING.
DO NOT LEAV FAN ASSEMBLY
UNATIENDED U TIL ALL FOUR CANOPY
SCREWS ARE ENGAGED AND F RML Y
TIGHTENED.
2. Install the remaining two mounting screws
into the holes III the C-.Jl0P) and tighten
firmly.
3. Install the decorative canopy ring by
aligning the ring's slots with the screws in
the canopy. Rotate the ring clockwise to
lock in place.
4. You may now proceed to attaching the fan
blades.
.------- CAUTION------,
DO NOT OPERATE FAN UNTIL BLADES ARE IN
PLACE. NOISE AND FAN DAMAGE COULD
RESULT.
Attaching the fan
blades
Your fn features revel on irv advancement
foi quiex and easy blade n all, t on
MOl nt the fan lad s to the pre-in talld
blade brackets bv alignmc the th-e key
slot holes in he blade \V ith the th po t
on the"ton of the blade bruck t
2 Hold the blade with both hanc (lose t<
the blade bracket and press the blade down
firmly. r nsure the key-slot holes a e
properly seated on the blade bracket
posts ( Figure 17)
Figure 17
Blade with
key-slot
holes

3. While still pressing the blade down with
both hands, firmly slide the blade away
from the motor housing, until the blade
engages in the locking mechanism. Make
sure this springs upward and butts
against the edge of the blade, indicating
a secure connection. (Figure 18)
4. Visually inspect the top of the blade
bracket to ensure that the locking
mechanism is securely in place.
5. Repeat for the remaining blades.
,...----''----- WARNING ------,
FAILURE TO PROPERLY SEAT THE BLADES ON
THE BLADE BRACKETS AND ENGAGE THE
LOCKING MECHANISMS COULD RESULT IN THE
FAN BLADES LOOSENING AND POSSIBLY
FALLING.
Pull blade away
from motor and
engage locking
mechanism
-
Figure 18
To Uninstall:
L. Hold the blade with one hand by its tip.
With the other hand, press down firmly
the spring locking mechanism, located
on the blade bracket, to release the blade
from the blade bracket.
2. Slide the blade in towards the motor
housing until the blade disengages from
the locking mechanism. While holding
the blade with both hands, carefully push
the blade up to detach from the blade
bracket.
All blades are grouped by weight. Because
natural woods vary in density, the fan may
wobble even though the blades are weight
matched.
The following procedure should correct
most fan wobble. Check after each step.
I. Check that all blades are securely
mounted to the blade brackets with the
locking mechanism engaged.
2. Make sure the blade brackets are not bent
or out of position and ensure the blade
tips are even. Use the enclosed Blade
Balancing Kit if blade wobble is still
noticeable by carefully following the
instructions included in the kit.
Figure 19
.------- WARNING -----.....,
TO REDUCE THE RISK OF PERSONAL INJURY, 00
NOT BEND THE BLADE BRACKETS WHILE
INSTALLING, BALANCING THE BLADES, OR
CLEANING THE FAN. 00 NOT INSERT FOREIGN
OBJECTS BETWEEN ROTATING FAN BLADES.
9.
Figure 20

P~( 3~9 P ~ 9
\ ~ \ j( /
J
Turn on the power and check the operation of
the fan. The pull chain controls the fan speed
as follows: I pull - High, 2 pulls - Medium, 3
pulls - Low, and 4 pulls - Off.
Speed settings for warm or cool weather
depend on factors such as the room size,
ceiling height, number of fans, and so on.
The slide switch controls direction: forward
(switch down) or reverse (switch up). *
FigUre2~
Warm weather - (Forward) A downward air
flow creates a cooling effect as shown in
Figure 21. This "wind-chill" effect makes you
feel as much as 7
0
cooler. This allows you to
set your air conditioner on a higher setting
without affecting your comfort and can help
reduce cooling costs up to 20%.
Cool weather - (Reverse) An upward airflow
moves warm air off the ceiling area as shown
in Figure 22. This allows you to set your
heating unit on a lower setting without
affecting your comfort and can help reduce
heating costs up to 20%.
FigUre2~
10 Operating Your Fan
r------------*NOTE------------.
WAIT FOR FAN TO STOP BEFORE CHANGING
THE SETTING OF THE SLIDE SWITCH.

Here are some suggestions to help you
maintain your fan.
1. Because of the fan's natural movement,
some connections may become loose. Check
the support connections, brackets, and
blade attachments twice a year. Make sure
they are secure. (It is not necessary to remove
fan from ceiling.)
2. Clean your fan periodically to help maintain
its new appearance over the years. Use only a
.oft brush or lint-free cloth to avoid scratching
the finish. The plating is sealed with a lacquer
to minimize discoloration or tarnishing. Do not
use water when cleaning. This could damage
the motor, or the wood, or possibly cause an
electrical shock.
3. You can apply a light coat of furniture
polish to the wood blades for additional
protection and enhanced beauty. Cover small
scratches with a light application of shoe
polish.
4. There is no need to oil your fan. The motor
has permanently lubricated bearings.
r---------IMPORTANT---------.
MAKE SURE THE POWER IS OFF AT THE
ELECTRICAL PANEL BOX BEFORE YOU
ATIEMPT ANY REPAIRS. REFER TO THE:
SECTION MAKING ELECTRICAL
CONNECTIONS
Care of Your Fan 11

Problem Solution
Fan will not start. 1. Check circuit fuses or breakers.
2. Check line wire connections to fan and switch wire connections in switch housing.
CAUTION: Make sure main power is off.
Fan sounds noisy. 1. Make sure all motor housing screws are snug.
2. Make sure the screws that attach the fan blade bracket to the motor hub are tight.
3. Make sure wire nut connections are not rubbing against each other or the interior
wall of the switch housing.
CAUTION: Make sure main power is off.
4. Allow a 24-hour "breaking-in" period. Most noises associated with a new fan
disappear during this time.
S. If using an optional Ceiling Fan light kit. make sure the screws securing the glassware are tight.
Check that the light bulb is also secure.
6. Some fan motors are sensitive to signals from solid-state variable speed controls.
If you have installed this type of control, choose and install another type of control.
7. Make sure the ceiling canopy is a short distance from the ceiling. It should not touch the ceiling.
12 Troubleshooting

FAN SIZE SPEED VOLTS AMPS WATTS RPM CFM N.W. G.W. C.F.
Low 120 0.21 9.5 64 1546
52" Med. 120 0.36 26 114 3351 8.7kg 10.2kg 2.4
High 120 0.60 65 185 5970
These are approximate measures. They do not include Amps and Wattage used by the light kit.
©2003 Hampton Bay Fan & Lighting Co.
2455 Paces Ferry Road
Atlanta, Georgia 30339
All Rights Reserved
Specifications
13.

II
NEED HELP
This particular model of ceiling fan is serviced by us.
THIS MODEL ONLY
We provide answers to installation questions.
We ship parts within 1 working day of your order and/or
payment.
Try us first before the hassle of returning this fan to your
retailer.
Please have the model number and Instruction Manual
ready and call 1-800-966-3267 (966-FANS)
SMC MARKETING CORP.
Hours: 9 a.m. - Noon
1 p.m. - 5 p.m.
(Central time - weekdays)
PM-116S