Harman Stove Company P68 Installation instructions

R1
P68 Pellet Stove Owners Manual
SAVETHESEINSTRUCTIONS.
Installation & Operating Manual
R3
“Ce manuel est disponible en Français sur demande”
SAFETY NOTICE
PLEASE READTHIS ENTIRE MANUALBEFOREYOUINSTALLAND USEYOUR NEW ROOMHEATER. FAILURE
TOFOLLOW INSTRUCTIONS MAY RESULTINPROPERTYDAMAGE, BODILYINJURY, OREVENDEATH.
FOR USE INTHE U.S.AND CANADA. SUITABLE FOR INSTALLATIONINMOBILE HOMES.
IF THIS HARMAN STOVE IS NOT PROPERLY INSTALLED, AHOUSE FIRE MAYRESULT. FOR YOUR SAFETY,
FOLLOWINSTALLATIONDIRECTIONS.
CONTACT LOCAL BUILDING OR FIRE OFFICIALSABOUT RESTRICTIONSAND INSTALLATION INSPECTION
REQUIREMENTS INYOUR AREA.
CONTACT YOUR LOCAL AUTHORITY (SUCH AS MUNICIPAL BUILDING DEPARTMENT, FIRE DEPARTMENT,
FIREPREVENTION BUREAU,ETC.) TODETERMINETHENEEDFORA PERMIT.
CETTE GUIDED'UTILISATIONESTDISPONIBLE ENFRANCAIS. CHEZVOTRE CONCESSIONNAIRE DE HARMAN
STOVECOMPANY.
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2P68 Pellet Stove
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3
P68 Pellet Stove
Assembly& Installation 4
Installation 5
Venting 6
Automatic Operation 13
ManualOperation 16
ESP Control 18
Low Draft VoltageAdjustment 19
Room Sensor 20
Maintenance 21
TroubleShooting 26
Feeder Parts 27
Specifications 27
Options 28
WiringDiagram 29
PartsList 30
Warranty 31
Pleaseread thisentiremanual beforeyouinstall
anduseyour new room heater. Failure tofollow
instructionsmayresultinpropertydamage,bodily
injury,orevendeath.
Harman Stove Company
352 MountainHouseRoad
Halifax,PA 17032
Table of Contents
Introduction
This label is located on the back of the unit.
Please copy the Serial Number for future reference.
Serial#:
TheAward-WinningP68 Pellet Stove has the widest BTUrange available, givingyou0 to 68,000 BTU when
you need it, automatically. The only thing you need to do is set your desired room temperature and fill the
hopper. Withthe P68 youwillnotice evenheat throughout your home anda level of convenience younever
thought possible.
The P68 epitomizes the capability of Harman Pellet Stoves, taking advantage of Harman’s 20 years of
pellet stove design,technologyandmanufacturing.This 68,000 BTU stove hasthe highest output,smartest
controls, widest heating range, and minimal maintenance. The P68’s huge output is managed by a
microprocessor that senses the room temperature and the fire temperature with tiny thermistor probes
and then determines the best feed rate. This improved and smarter control also has a diagnostic port for
connecting an external display showing live working data for easier troubleshooting.
The platinum combination is Harman’s Patented Feeder & Burn Pot, and ESP Control which have been
developed to their highest state. These features work together to allowamazing heat output with different
fuel quality, ash content and moisture.
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4P68 Pellet Stove
DO NOT INSTALL A FLUE DAMPER IN THE
EXHAUST VENTING SYSTEM OF THIS
UNIT.
DO NOT CONNECT THIS UNIT TO A
CHIMNEY FLUE SERVING ANOTHER
APPLIANCE.
Mobile home installation should be done in
accordance with the Manufactured Home
and Safety Standard (HUD), CFR 3280,
Part24.
DO NOT INSTALL IN SLEEPING ROOM
WARNING
CAUTION
THE STRUCTURAL INTEGRITY OF THE
MOBILE HOME FLOOR, WALL, AND
CEILING/ROOF MUST BE MAINTAINED.
CAUTION
KEEP COMBUSTIBLE MATERIALS (SUCH
AS GRASS,LEAVES, ETC.)AT LEAST 3 FEET
AWAY FROM THE FLUE OUTLET ON THE
OUTSIDE OF THE BUILDING.
IMPORTANT NOTES
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5
P68 Pellet Stove
Assembly and Installation
Unpacking
The P68 is bolted (1/4 x 1" hex head bolts) to the
skid to prevent movement during shipping.
To free the stove from the skid you must remove
the hold-downbolts intherearof thepedestalbase.
Installing rear cover panels
Therear coverpanels areremovedfromthestove
to make it easier to get at the hold-down bolts.
Therear coverpanels arepackedinsidethehopper
and should be installed on the stove as shown. It
is recommendedthat therear covers are installed
after the unit is in place and the vent pipe is
installed.
Firebrick
Install the firebrick vertically on the angle bracket
above the burnpot.
Flame Guide
Installthe cast iron flame guide on top of the burn
pot. Make sure that the flame guide is fully seated
on the vertical sides of the burn pot and that the
back of the guide rests against the body of the
stove.
INSTALL EXHAUST VENT AT CLEARANCES
SPECIFIED BY THE MANUFACTURER. Most
pellet pipes require a minimum of 3" of clearance
to combustible materials.
RearCover
Panels
Shipping Bolts
Note: These same holes
areused for securingthe
stove in mobile home
installation.
8mm Spring Washer
3-31-08558
1. Remove wood handle ( P.N. 4-30-00123 ), 6mm
springwasher (P.N. 3-31-08558) andsockethead
capscrew¼-20x2-1/4"( P.N.3-30-3025202252 )
from hardware pack.
WoodHandle
3-40-00123
SHCS 1/4-20 x2-1/4
3-30-3025202252
Door Handle Installation
2.Installspringwasher andwoodhandleonto socket
head cap screw as shown in fig. 2 and thread onto
latch on front door.
3. Tighten using a 3/16" hex key wrench.
Fig. 2
Fig. 1
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6P68 Pellet Stove
Installing
Place the stove on a noncombustible floor pro-
tector that extends a minimumof 6 inches to the front,
2 inches to the sides and flush with the rear of the
hopper. See Fig. 6.The minimum floor protector ma-
terial is 20 gauge sheet metal. Other floor protector
materials are ceramic tile, stone, brick, etc.
Place the stove away from combustible walls at
least as far as shown in Figures 3,4 and 5. Please
note the difference in side wall clearance with and
without side shields.
Note that the clearances shown are minimum
for safety but do not leave much room for access
when cleaning or servicing. Please take this into ac-
count when placing the stove.
Connect the power cord to a 120 V.A.C. 60Hz
grounded receptacle. (A surge protector is recom-
mended to protect the circuit board.) If the voltage
entering your home is below 116 volts your stove may
not work properly. Also be sure that the polarity of
the outlet that the stove is plugged into is correct.
Prior to installing the flue pipe, connect a draft
meter. (The draft meter must have a minimum range
of 0-.5.)Record the first reading. Connect flue pipe
to stove and be sure all doors and windows in the
home are closed. Record the second draft read-
ing_______. If the second reading is more than .05"
lower than the first reading, check for possible re-
strictions or the need for outside air (see page 8).
For more information on the draft test procedure, re-
fer to Page 19.
Mobile Home Installation
When installing this unit in a mobile home sev-
eral requirements must be followed:
1. The unit must be bolted to the floor. This can
be done with 1/4" lag screws through the 2 holes in
the base plate.
2. The unit must also be connected to outside
air. See page 8.
3. Floor protection and clearances must be fol-
lowed as shown.
4. Unit must be grounded to the metal frame of
the mobile home.
CAUTION: This appliance must be vented to the
outside.
Due to high temperatures, the stove should be
placed out of traffic and away from furniture and drap-
eries.
Children and adults should be alerted to the haz-
ards of high surface temperatures and should stay
away to avoid burns to skin and/or clothing.
Young children should be carefully supervised
when they are in the same room as the stove.
Clothing and other flammable materials should
not be placed on or near this unit.
Installationand repair of this Harman stove should
be done by a qualified service person. We recommend
that the stove be inspected before use and at least
annually by a qualified service person. Periodic clean-
ing is required throughout the heating season and at
the end of each winter for the stove to work efficiently.
See cleaning instructions on page 21.
Installation
9"-13"
9"-13"
9" With Side Shields
13" Without Side Shields
Floor Protection must be 2 inches to each side, 6
inches to the front,and 0inches to the back of the
stove.FloorProtectorminimum:25"widex33"deep.
Fig. 3
Fig. 4
14"
2"
Fig. 6
2"
6"
0"
(even with
hopper)
Fig. 5
20"
2"
25" minimum
2"
33" minimum
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7
P68 Pellet Stove
Venting
Requirements for Terminating the Venting
WARNING: Venting terminals must not be re-
cessed into a wall or siding.
NOTE: Only PL vent pipe wall pass-throughs
and fire stops should be used when venting through
combustible materials.
NOTE: Always take into consideration the ef-
fects of the prevailing wind direction or other wind
currents that may cause flyash and/or smoke when
placing the termination vent.
Inaddition,thefollowing mustbe observed:
A.The clearance above grade must be a mini-
mum of 18".1
B. The clearance to a windowor door that may
be opened must be a minimum of 48" to the side,
48" below the window/door, and 12" above the win-
dow/door.1
( with outside air installed, 18” )
C. A 12" clearance to a permanently closed
window is recommended to prevent condensation
on the window.
D. The vertical clearance to a ventilated soffit
located above the terminal within a horizontal dis-
tance of 2 feet (60 cm) from the center-line of the
terminal must be a minimum of 18".
E.The clearance to anunventilatedsoffit must
be a minimum of 12".
F. The clearance to an outside corner is 11"
from center of pipe.
G. The clearance to an inside corner is 12".
H. Avent must notbe installedwithin3 feet(90
cm) above a gas meter/regulator assembly when
measuredfromthe horizontalcenter-line ofthe regu-
lator.1
I.The clearance toservice regulator ventoutlet
must be a minimum of 6 feet.1
J. The clearance to a non-mechanical air sup-
ply inlet to the building or the combustion air inlet to
any other appliance must be a minimum of 48”.
1
K. The clearance to a mechanical air supply
inlet must be a minimum of 10 feet.1
(with outside air installed,6 feet)
L. The clearance above a paved sidewalk or a
paved driveway located on public property must be
a minimum of 7 feet.1,2
M.The clearanceunderaveranda, porch,deck
or balcony must be a minimum of 12 inches.1,3
NOTE: The clearance to vegetation and other
exterior combustibles such as mulch is 36” as mea-
sured from the center of the outlet or cap. This 36”
radius continues to grade or a minimum of 7 feet
below the outlet.
1CertainCanadianandor Localcodesor regu-
lations may require different clearances.
2Aventshallnotterminatedirectly abovea side-
walk or paved driveway which is located between
two single family dwellings and serves both dwell-
ings.3Only permitted if veranda, porch, deck, or bal-
cony is fully open on a minimum of 2 sides beneath
the floor.
NOTE: Where passage through a wall, or
partition ofcombustible construction isdesired,
the installationshall conformto CAN/CSA-B365.
(if in Canada)
A
= Vent terminal = Air supply inlet
Fixed
Closed
Openable
Openable Fixed
Closed
Inside Corner
Detail
= Area where terminal is not permitted
V
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8P68 Pellet Stove
Venting
Acombustionbloweris usedto extractthe com-
bustiongases fromthefirebox.This causes a nega-
tive pressure in the firebox and a positive pressure
in the venting systemas shown in Fig. 7. The longer
the vent pipe and more elbows used in the system,
the greater the flow resistance. Because of these
facts we recommend using as few elbows as pos-
sible and 15 feet or less of vent pipe. The maximum
horizontal run should not exceed 48". If more than
15 feetof pipeis needed,the interiordiameter should
be increased from 3" to 4" because a larger pipe
causes less flow resistance. Be sure to use ap-
proved pellet vent pipe wall and ceiling pass-
through fittingstogothroughcombustible walls
and ceilings. The use of a starting collar is not al-
ways necessary. The first piece of pipe should be
fastened securely with at least 2 fasteners to the
flue collar of the stove.If a starting collar is used to
attachthe ventingsystemto the stove,the starting
collarmustbesealedtothe stovewithhigh temp
siliconecaulking.
Vent Pipe
Pellet venting pipe ( also known as PL vent )
is constructed of two layers with air space between
the layers. This air space acts as an insulator and
reduces the outside surface temperature to allow a
clearance to combustibles of only 3 inches. The
sectionsof pipelocktogetherto formanairtight seal
in most cases. However, in some cases a perfect
seal is not achieved. For this reason and the fact
that the P68 operates with a positive vent pressure
we specify that the joints also be sealed with
silicone. Aluminum tape can also be used for any
joint that is 1 ft. or more from the outlet of the stove.
We cannot emphasize enough, the
importance of sealing every seam and joint in the
venting system which is inside the home. Even the
smallest pin hole can leak and when it does you will
smell wood smoke or a creosote smell in the room.
If this occurs check for leaks. Leaks are easiest to
see during start-up. Alternatively you can use a
smoke pellet to leak test the venting before lighting
your first fire.
Venting
IMPORTANT NOTICE
PelletVentPipe orPLVentPipe MustBeUsed.
= Positive Static Pressure
= NegativeStatic Pressure
+
+
-
+
-Fig. 7
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9
P68 Pellet Stove
Outside airflex pipe
goes here.
InletCover part#
1-10-08542
Flexpipe part#
2-00-08543 (3')
1-00-08543(25')
OutsideAir
Here are four benefits ofoutside air:
1. Having air introducedfrom outside the livingarea
boosts overall efficiency.
2. It eliminates draft problems that can occur in tight
homes.
3. Itreduces smoke spillage in the event of a power
failure.
4. It allows your vent termination to be as close as
18" from windows or doors.
Outside air is optional except in mobile
homes and where building codes require. The
benefit of outside air is mainly noticed in small, very
tight, houses.
To installoutside air use 23/8" I.D.non-com-
bustible flex pipe.There is a break-awayhole onthe
rear panelof the P68 stove which must be removed
before connecting the flex pipe.The pipe should be
run outside and terminate to the side or below the
vent pipe outlet so the flue outlet is more than 12"
from the inlet cover.The maximum length run of this
pipe is 15 feet. If a longer run is needed the size
must be increased to 3". Inlet cover part number 1-
10-08542 should be used to keep birds, rodents,
etc.out of the pipe.
HRVWheninstallingina housewitha Heat Reclaim-
ing Ventilation System (HRV) be sure the system is
balanced and is not creating a negative pressure in
the house.
Venting
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10 P68 Pellet Stove
#2 Preferred method
This methodalso provides excellentventingfor
normaloperationbutrequires thestove tobe installed
farther from the wall. The vertical portion of the vent
should be three to five feet high and at least three
inches from a combustible wall. This vertical sec-
tion will provide natural draft in the event of a power
failure.
If the stove is installedbelowgrade be sure the
ve nt te rmination is at least 18" above grade. The
outlet must also be 1 foot from the house/building.
Note: Do not place joints within wall pass-
throughs.
CAUTION
Keep combustible materials(such as grass,
leaves, etc.) at least 3 feet awayfrom the flue
outlet on the outside of the building.
#1 Preferred method
This methodprovides excellent ventingfor nor-
mal operation and allows the stove to be installed
closest to the wall. Two inches from the wall is safe;
however,fourinches allowsbetter accesstoremove
the rearpanel.Theverticalportionof thevent should
be three to five feet high. This vertical section will
helpprovide naturaldraftinthe event of a power fail-
ure. Note:Do not place joints within wall pass-
throughs.
Venting
Fig. 8 3 ft.
tocombustibles
Fig. 9 3 ft.
tocombustibles
Combustibles
allowed
beyond3 ft.
3 ft.
tocombustibles
36" min
clearance to any
combustible
material
12" min. wall to outlet
Combustibles
allowed
beyond3 ft.
3 ft.
tocombustibles
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11
P68 Pellet Stove
#4 Installing into an existing
chimney ( US only )
This methodprovides excellent ventingfor nor-
mal operation. This method also provides natural
draft in the event of a power failure. If the chimney
condition is questionable* you may want to install a
liner as in method #7.
*The chimney should be inspected and cleaned
before installing your stove. If youdiscover thatthe
chimney does not havea clay tile liner or has cracks
or flaking of the tile liner you will need to install a
stainless steel liner within the chimney. In most
cases the inside diameter of this liner should be 4".
Either flexible or rigid liner may be used for this
purpose. Refer to Method 6 & 7.
Be sure to designthe ventingso thatit canbe easily
cleaned.
#5 Installing into an existing
fireplace chimney ( US only )
This methodprovides excellent ventingfor nor-
mal operation. This method also provides natural
draft in the event of a power failure. If the chimney
condition is questionable* you may want to install a
liner as in method #6.
*The chimney should be inspected and cleaned
before installing your stove. If youdiscover thatthe
chimney does not havea clay tile liner or has cracks
or flaking of the tile liner you will need to install a
stainless steel liner within the chimney. In most
cases the inside diameter of this liner should be 4".
Either flexible or rigid liner may be used for this
purpose. Refer to Fig. 6 & 7.
The chimney should be sealed at the damper
using a steelplate, or with insulation at the first flue
tile. Inboth cases the connector pipe should extend
through the smoke chamber to the base or into the
first flue tile.
Be sure to design the venting so that it can be
easily cleaned.
Fig.10
Fig.11
Venting
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12 P68 Pellet Stove
#6 Installing into an existing
fireplace chimney ( US and Canada)
This method provides excellent venting for nor-
maloperation.This methodalsoprovidesnaturaldraft
in the event of a power failure.
In Canada and some places in the US it is re-
quired that the vent pipe extend all the way to the top
of the chimney.
In this method a cap should also be installed on
thechimneytokeepoutrain. Besure touse approved
pellet vent pipe fittings. Seal pipe joints with silicone
or aluminum tape in addition to the sealing system
used by the manufacturer. Pipe size should be in-
creased to 4" using this method.
#7 Installing into an existing
chimney ( US and Canada )
This methodprovides excellent ventingfor nor-
mal operation. This method also provides natural
draft in the event of a power failure.
In Canada and some places in the US it is re-
quiredthat the vent pipe extendall the wayto the top
of the chimney. The pipe or liner inside the chimney
should be 4"diameter.
In this method a cap should also be installed
on the chimney to keep out rain.
Fig.12
Fig.13
Venting
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13
P68 Pellet Stove
#8 Installing through the ceiling
Through the ceiling vent, follow PLvent
manufacturers recommendations when using wall
andceilingpass through.Note:Do notplace joints
within wall pass-throughs.
Fig.14
PL vent manufacturer's
firestop spacer and
support
(See Page 5 for
cornerinstallation
clearances)
Minimum flue vent
configuration
It is recommended that outside
air be installed with this venting
configuration to reduce smoke
and creosote smellin the room
in the event of power failure.
Min.abovegroundlevel
18"
Storm collar
Flashing
3" min. 3" min.
12" min.
3" min.
Venting
Fig.15
3" min.
No insulation or
other combustible
materials are
allowed within3" of
thePLventpipe.
12" min. wall to outlet
36" min clearance to any
combustible material
Fig.16
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14 P68 Pellet Stove
P68 AUTOMATIC IGNITION/OPERATION
Room Temperature Mode: This setting, see above, will
producearoomtemperatureof70degrees withthedistribution
blower atmediumspeed.
The P68 is a fully automatic stove that features
two operating modes; Stove Temperature Mode and
Room Temperature Mode. In Stove Temperature Mode,
you select a burn rate and the stove will remain at the
same burn rate regardless of the room temperature.
In the Room Temperature Mode the stove
constantly monitors the temperature in the room and
adjusts the size of the fire and the heatoutputof the stove
so that the roomis kept at a constant temperature. Room
mode, in the AUTO position, has the added advantage of
turning the stove off if no heat is required andturning the
stove on again when the room temperature drops below
your desired room temperature.
Room Temperature Mode
Most consumers use the stove in the Room
Temperature Mode because it is the easiest and most
efficient method of keeping the room at a given
temperature. In the Room Temperature Mode, the Room
Sensing Probe constantly monitors roomtemperature. As
theweather changes outside andyour homeneedsvarying
amounts of heatto be at a desiredtemperature, the stove
will automatically increase size and heat output of the fire
so that a constant even temperature is maintained. If the
weather warms up and no heat is required the stove will
gradually shut down. When the house cools down the
stove will automatically bring the room temperature to the
precise temperature you desire.
In the Room Temperature Mode you can select
either Auto or Manual modes for the igniter using the
igniter toggle switch. When the toggle switch is in the
Autopositiontheigniter locatedinside theburnpotis ready
to automatically light the fire when required. When the
toggle switch set to the Manual position the stove can be
litmanually witheither a gelor a wax type fire starter. (see
lighting instructions on page 17.) With the igniter toggle
switchsetintheManualpositionthe stovewillautomatically
adjust heat output,but the stove will not automatically shut
down if no heat is required. Instead it will go to its lowest
setting and remain there. The Manual position on the
igniter toggle switch lets you light the stove manually,
should the igniter fail for any reason. Secondly if you are
using the Harman battery back up system the Manual
setting willprevent the stove from turningoff andonduring
a power failure, which would drain the back up battery,
and possibly cause damage to the back-up or the stove.
In the Room Temperature Mode, the distribution
blower speedcanbe increasedor decreasedbyadjusting
the RoomTemp/Off/Stove Temp dial betweenLand H. As
output of the stove increases, the speed of the blower will
increase automatically to insure that more heat is
transferred out into the room. The distribution blower will
shut off as the room reaches the set temperature, this will
prevent overheating of the room.
Room Temperature Mode
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15
P68 Pellet Stove
Stove Temperature Mode
In the Stove Temperature Mode and with the igniter
toggle switch in the Auto position, the stove will light
automatically andcan be adjustedto the desired setting
using the same temperature control dial as is used in
the RoomTemperature Mode. The heat outputandfuel
consumption will remain constant regardless of room
temperature. The settings from1 to 7 onthe inner ring
of the dialprovide for relative heat outputsettings with1
being low and 7 being the maximum.
In Stove Temperature Mode the stove will not
automatically shut off unless the stove runs out of fuel
or is turned off.
Never pull the plug to shut down the stove. This will
stop the combustion blower and smoke will escape
through window and door gaskets.
When the igniter toggle switch is set to manual in this
mode, the distribution blower will not turn on with a
temperature dial setting from1 to 5.The advantage of
this modeis to allowthe operatorto have alarge viewing
fire without blowing extra heat into the room.
During operation, with the temperature dial set at
#5 or less, the distribution fan will not operate. A #5 on
the temperature dial and a #5 on the feed adjuster is
approximately 80% output. It is not necessary to oper-
ate the distribution blower below this point. Therefore,
the control allows a higher burn rate ( a larger viewing
fire) without an excess of hot air blowing into the room.
Anexample of whento use the Manual Stove Tem-
perature Mode is if you want to watch a large fire and
the roomis already up to temperature. The Stove Tem-
perature Mode allows you to have a larger fire and a
lower sound level, without the distribution blower.
NOTE: During the useof this mode, ifyou keep
increasingthetemperaturedial settingto increase
the fire size, the distribution blower will automati-
callycome on when the ESP Temperature reaches
350oF, or 81%output.
FeedAdjuster Knob
For most premium grade pellet fuels the Feed Adjuster
Knob should be set at 4. If higher ash fuels are used
the setting should be increased to 5 or 6. Also higher
settings are required if you would like to get the
maximum heat output from the stove. At the maximum
burn rate (with the temperature dial on 7/90° and the
feedadjuster at6) there shouldbe 1" or more of ashon
the front of the burn pot. If there is less than 1" of ash,
turn the feed adjuster knob down to a lower setting. This setting, see below, will produce continuous
maximum heatoutputwith thedistributionblower atfull
speed.
Stove Temperature Mode
Thissetting,seebelow,will producecontinuousmedium
heatoutputwith the distribution bloweratlow speed.
P68 AUTOMATIC IGNITION/OPERATION
Shut Down Procedure
The best way to shut down the stove is simply let it run
out of pellets, the stove will shut down automatically.
Alternatively, you can turn the Mode Selector to “off”.
This will cause the fire to gradually die down and go
out. The fire will not go out immediately and may take
more than an hour to fully shut down.
If the stove is left to run out of fuel, youmayget a 6 blink
status light. If this happens simply reset the control
board by turning the mode selector to OFF and back
ON.
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16 P68 Pellet Stove
Igniter Switch to"AUTO"(up position)
Make sure the unit is plugged into a 120 VAC, 60
HZelectrical source. Thepower light should bethe
onlylight lit.
1. Turn Mode Selector to "OFF".
2. Fill hopper with pellets.1
3. Clean burn potwithscraper,if necessary.5
4. If starting after an empty hopper, turn Feed
Adjusterto"TEST"(forone60secondcycle).2 This
will purge pellets into the auger tube and also allow
youto check the motors foroperation.
NOTE: The auger motor will not operate with
the view door or ash pan door open.3
5. Turn Feed Adjuster to #4.4
6. Flip the Igniter Switch up into the "AUTO"
position.
7. Turn the Temperature Dial to desired room
temperature.
8. Turn Mode Selector to Room Temperature or
StoveTemperature.
9. Fill hopper with pellets and remove ashes as
required.6
P68 AUTOMATIC START UP
HelpfulHints
1.Finesare small pieces ofbrokenpellets(sawdust).Finesdonot
flow easilyand often build upon the hopperfunnelbottom angles.
You canpush these fines intothe feederopeningandthen fill the
hopperwith pellets.As the system works, they will be burned. Or
you can clean them out before filling the hopper.
2. The"TEST" cycle will operatethe feedermotorforexactly one
minute. Turning to "TEST" againand again may purge too much
fuel into the burn potcausing excessive smoke on start-up.
3.Thefireboxlowpressureswitchwillnotallowtheauger motoror
the igniterelementto operate iftheview door ortheash pan door
are open.
4.Adjust FeedRate.Ifthis isyourfirst fire oryouaretrying different
pellets, setthe feed adjuster to#4,Fig. 17.Thisis a conservative
number andwill probably need to be increased. Afteryou know a
feed rate setting that works well, use that setting. Remember, if
yourfeed rateis too high youmay waste fuel.
5. This isusually a weekly maintenanceprocedure.Cleaning the
burn pot with the scraper with a small amount of new fuel in the
bottom is nota problem. First,scrapethe ashes onthefrontof the
burnpotintothe ashpan. Then,scrape the top surfaceof theburn
pot downward into the base of the burn pot. When the stove is
ignited these scrapings will be pushed out by the feeder and
burned.
6. The ash pan can hold the ashes from approximately 1 ton of
premium fuel.This means theasheswill only need tobe emptied
a fewtimes a year.
7. Setting the feed adjuster # for maximum burn: With the unit
burning in "AUTO",turnto"Stove Mode"andputthefanon"H". Set
the Temperature Dial to #7. Allow the unit to burn for about 30
minutes and checkash on front ofburn pot.Fig.18. Ifthe ash line
islargerthan1", turn the feed adjusterfrom #4to#5. Allowanother
30 minutes of burn time and check again.If ,at#6 setting,a 1" or
less ash bedis notobtainable,itis not a problem.The1"ash bed
is onlya maximum burn rateandat most normal settings the ash
bed will be larger.
Fig. 17
WARNING
"NEVER USE GASOLINE, GASOLINE-TYPE LANTERN
FUEL, KEROSENE, CHARCOAL LIGHTER FLUID, OR
SIMILAR LIQUIDS TO START OR "FRESHEN UP " A
FIRE IN THIS HEATER. KEEP ALL SUCH LIQUIDS
WELLAWAYFROMTHEHEATERWHILE INUSE".
WARNING
ONLY USE WOOD PELLET FUEL. DO NOT BURN
GARBAGEINSTOVE.
See Note 7.
Fig. 18
1"
FlameGuide
Starting First Fire
NOTICE:
When poweris given to the stove, the control
boardwillblink a few timesto indicatecurrent
versionof control board.
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17
P68 Pellet Stove
The P68 Pellet Stove is capable of manual operation. This also allows the
operator to manuallycontroloperationduringanemergency(i.e.igniter failure,when
using a 502H battery backup, or when using certain generators.)
The unit can be switched between "AUTO" and "MANUAL" at any time during
operation.
Igniter Switch to "MANUAL"
Room Temperature Mode
The fire will have to be lit with starting gel and a
match, or started automatically, see "Automatic Op-
eration" on Page 15. Turn to "Manual" position when
the fire is established.
The difference between "AUTO" RoomTempera-
ture Mode and "Manual" Room Temperature Mode is
that the fire will not go out as the room temperature
goes above the controlboard setting. The unitcanonly
go to low burn and will remain there until it runs out of
fuel or until more heat is needed and the feed rate in-
creases. Feed rate adjustments and dial settings are
thesame as"AUTO"settings.The blower will shutoff
completelyifthe temperatureontheESPistoolow.
Igniter Switch to "MANUAL"
Stove Temperature Mode
The advantage of this mode is to allowthe opera-
tor to have a large viewing fire without blowing extra
heat into the room.
During operation, with the temperature dialset at
#5 or less, the distribution fan will not operate. A#5 on
the temperature dial and a #5 on the feed adjuster is
approximately 80% output. Itis not necessary to oper-
ate the distribution blower below this point. This con-
trol setting allows a higher burn rate (a larger viewing
fire) without anexcess of hot air blowing into the room.
Anexampleof whento usethe ManualStove Tem-
perature Mode is if you want to watch a large fire and
the roomis already upto temperature.TheStove Tem-
perature Mode allows you to have a larger fire and a
lower sound level, without the distribution blower.
NOTE: During the use of this mode, if you
keepincreasingthe temperature dial settingtoin-
crease the fire size, the distribution blower will
automaticallycome on when the ESP Temperature
reaches 350oF, or 81%output.
NOTE: When starting the unit in the "AUTO"
mode and switching to "MANUAL", the fire must
be large enough to start the distribution blower.
Thestarting ofthe bloweris asignal that the start
cycle is completed and the fire will not go out.
P68 MANUAL IGNITION/OPERATION
This setting willproduce a large viewing fire without
adistribution blower operating.
Manual Stove Temperature Mode
Room Temperature Mode:This
setting,see below,will produce a
room temperature of 70 degrees
with the distribution blower at
medium speed.
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18 P68 Pellet Stove
P68 MANUAL START UP
Igniter Switch to"MANUAL"
(down position)
Makesurethe unitispluggedintoa120VAC,
60HZelectrical source.Thepowerlight shouldbe
theonlylightlit.
1. Turn FEED ADJUSTER to desired feed rate.
No.4 is good for most pellets.4
2. Turn the MODE SELECTOR to “OFF” and
then to the desired mode. This will reset con-
trolandstartthecombustionmotor.
3. Turn the TEMPERATURE DIALto the desired
setting.
4. Clean burn pot with scraper if necessary.5
5. Fill burn pot with pellets, only level withfront
edge.(Do NotOver Fill).
6. Add starting gel on top of the pellets.Stir gel
intopellets forfastlighting.
7. Light startinggel with a match, and close the
door. Operation will beginwhenthe firereaches
the propertemperature.3
8. Fill hopper withpellets andremove ashes as
required.1, 6
"NEVER USE GASOLINE, GASOLINE-TYPE LANTERN
FUEL, KEROSENE, CHARCOAL LIGHTER FLUID, OR
SIMILAR LIQUIDS TO START OR "FRESHEN UP " A
FIRE IN THIS HEATER. KEEP ALL SUCH LIQUIDS
WELLAWAYFROMTHEHEATERWHILE INUSE".
WARNING
HelpfulHints
1.Finesare small pieces ofbrokenpellets(sawdust).Finesdonot
flow easilyand often build upon the hopperfunnelbottom angles.
You canpush these fines intothe feederopeningandthen fill the
hopperwith pellets.As the system works, they will be burned. Or
you can clean them out before filling the hopper.As the system
works,they will be burned.
2. The"TEST" cycle will operatethe feedermotorforexactly one
minute. Turning to "TEST" againand again may purge too much
fuel into the burn potcausing excessive smoke on start-up.
3.Thefireboxlowpressureswitchwillnotallowtheauger motoror
the igniterelementto operate iftheview door ortheash pan door
are open.
4.Adjust FeedRate.Ifthis isyourfirst fire oryouaretrying different
pellets, setthe feed adjuster to#4,Fig. 19.Thisis a conservative
number andwill probably need to be increased. Afteryou know a
feed rate setting that works well, use that setting. Remember, if
yourfeed rateis too high youmay waste fuel.
5. This isusually a weekly maintenanceprocedure.Cleaning the
burn pot with the scraper with a small amount of new fuel in the
bottom is nota problem. First,scrapethe ashes onthefrontof the
burnpotintothe ashpan. Then,scrape the top surfaceof theburn
pot downward into the base of the burn pot. When the stove is
ignited these scrapings will be pushed out by the feeder and
burned.
6. The ash pan can hold the ashes from approximately 1 ton of
premium fuel.This means theasheswill only need tobe emptied
a fewtimes a year.
7. Setting the feed adjuster # for maximum burn: With the unit
burning in "AUTO",turnto"Stove Mode"andputthefanon"H". Set
the Temperature Dial to #7. Allow the unit to burn for about 30
minutes and checkash on front ofburn pot.Fig.21. Ifthe ash line
islargerthan1", turn the feed adjusterfrom #3to#4. Allowanother
30 minutes of burn time and check again.If ,at#6 setting,a 1" or
less ash bedis notobtainable,itis not a problem.The1"ash bed
is onlya maximum burn rateandat most normal settings the ash
bed will be larger.
Fig. 20
Fig. 19
Fig. 21
1"
See Note 7.
WARNING
ONLY USE WOOD PELLET FUEL. DO NOT BURN
GARBAGEINSTOVE.
Starting First Fire
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19
P68 Pellet Stove
P68 AUTOMATIC IGNITION ESP CONTROL
Feed adjuster
Sets the maximum
feedrate
Test
Runsallmotorsatfull
speedforone minute
to check operation.
After twominutes the
stove will go to
minimum burn and
the blowers will
alternate fromhighto
lowevery minute to
remind youthat you
are still in "Test
Mode".
Igniterswitch
Settoappropriate
Start-Up mode.
Distribution Blower
speedadjustmentrange.
L = low
H= high
Variablespeedanywhere
between L and H;
although as the stove
temp. goesup ,so does
the lowend ofthe scale.
Temp dial
Allows you to adjustthe room temperature in Room
Temp Modeusingthe outerscale markedindegrees
Fahrenheit.Italso allows youto adjustthe stove
temperature while in Stove TempMode usingtheinner
scale marked from 1 to 7.
Mode Selector
Allows you tochoose between
RoomTempMode,StoveTemp
Mode,orOFF.Alsoallows you
to varythe distribution blower
speed by turning the knob to
the high or low side of each
mode.
Power Light
Indicates powertothe
control.
Indicates powertothe
feedmotor.
Indicates powertothe
igniter
Indicates power to
combustion blower
Status Light
Will be lit ineither stove
orroom tempmode when
pointeris notwithin off
positionband except
afternormalshutdown.
Blinks to indicate errors
listed below.
Indicates power to
distribution blower.
Status light error messages:
1 Blink: Indicates controlboard self diagnostic fail-
ure. This requires a manual reset*.
3 Blinks: Indicates ESP (Exhaust Sensing Probe)
failure. This requires a manual reset*.
4 Blinks: Can occur only in Room Temp Mode and
indicates RoomSensingProbefailedornotinstalled.
If a Room Sensing Probe is then installed, the sta-
tus light will automatically reset.
5 Blinks (In Igniter Auto. Mode Only): Indicates
that the unit has failed to light within the 36 minute
start cycle. To reset - Turn Mode Selector to "OFF",
then turn to either mode again.
6 Blinks : Indicates that the control has calculated
poor or incomplete combustion occurring for more
than 50 minutes.
A six blink status may be set if the stove is allowed
to run out of pellets. To reset, turn mode selector to
"OFF" then back on to the desired mode. If the unit
was not out of pellets, see Troubleshooting section,
Page 26, for more details.
* Manual reset- disconnect power cord for a few
seconds andreconnect. If error stilloccurs callyour
Dealer.
DealerDiagnostic Port
For dealer maintenance
only.RequiresspecialDDM
monitorsuppliedto Harman
Dealers exclusively.
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20 P68 Pellet Stove
These units are pre-tested at the factory with
exactly 120 Volts A.C., 60 Hz. They are checked and
adjusted for firebox tightness, gasket leakage, motor
operationand igniter operation. The P68 is thenfactory
set at a mid-point adjustment and in most cases will not
need any adjustments. NOTE: The factory low draft
setting maynot be correct for the unit's permanent
installation conditions.
The control board on the P68 is equipped with a
low draft adjustment port. Located on the control face
justtothe rightof the igniterlight.This voltage adjustment
is provided to allow the unit to be adjusted for the
household voltage where the unit is going to be in
permanent operation.NOTE: The line voltage varies
from area to area and often home to home.
The low draft voltage should be adjusted to
achieve the most efficient burn on low burn or
"maintenance". This voltage adjustment allows the
installerto changethe lowvoltage setpointapproximately
10 volts. This adjustment should be done by the installer
duringset up because a draft meter readingisrequired
to insure proper set up.
If the unit is not adjusted properly, it does not
cause a safety concern. If the unit is adjusted too high,
only effiencyis lost.If the unit is adjustedtoo low, the low
draft pressure switch will not allow the feed motor or the
igniter to operate.
Fig.1
Co mb u s t i on
Motor Speed
Control
Low draft only
set point.
Thesmallstraight
screwdriverslotis
plastic;therefore,
the unit can be
adjusted while in
operation.
Fig.22 Fig. 23
A simple draft test should be performed after
completingthe fluepipe installation.To recordthe results
forfuture reference:
1. Plug unit into a 120VAC, 60 HZ outlet.
2. Close the hopper lid, front view door, and the ash
pan. Neither pellets or a fire are required for this test.
3. With the mode selector in the "OFF" position, turn
the feed adjuster to "TEST".
4. Recordthe highdraft_____inW.C.(Normalis -.50 to
-.60) The control willbe on the High Draft for a totalof 2
minutes.
5. After 2 minutes, the combustion motor will go down
to low draft and the distribution blower will go on high.
Allow approximately 15 seconds to pass for the
combustionmotor to slowbefore checking the low draft.
6. If the low draft is between -.35 and -.45, record the
reading _____ in W.C. If the reading is higher, slowly
turn the set screw counter-clockwise until the draft
lowers. If the reading is lower, very slowly turn the set
screw clockwise until the draft increases.
NOTE: The test mode alternates from high to low
draft every 60 seconds. If more time is needed for
draftadjustment, waituntil thenext lowdraft cycle.
NOTE: In some cases, the draft maynot go as low
as -.35 to -.45 even with the set screw completely
counter-clockwise,ideally,you shouldjust set it as
low as possible.
Low Draft Voltage Adjustment
DraftMeter bolt
hole location
On a P68
the draft test hole is
under the left rear
corner of the
firebox.
P68 Low Draft Voltage Adjustment
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