Haug 03.5080.000 User manual

DC Line
Operating instructions
Ionizing unit U-Electrode DC compact
Ident number: 03.5080.000
Keep for future use!
GB

Table of contents
1Scope of delivery........................................................4
2Operator instructions .................................................5
2.1 Symbols used in operating instructions ............................ 5
2.2 Symbols on the ionizing unit ............................................. 6
3Safety ..........................................................................7
3.1 Intended use ..................................................................... 8
4Product overview........................................................9
5Installing ...................................................................10
6Operation ..................................................................12
7Maintenance .............................................................13
7.1 Cleaning interval.............................................................. 13
7.2 Dry cleaning .................................................................... 14
7.3 Wet cleaning.................................................................... 14
8Troubleshooting .......................................................15
9Accessories/spare parts ..........................................16
10 Technical data ..........................................................17
10.1 Key figures and specifications......................................... 17
10.2 Supply voltage ................................................................ 17
10.3 Ambient conditions ......................................................... 17
10.4 Housing and dimensions ................................................ 18
11 Shut down.................................................................19
11.1 Storing............................................................................. 19
11.2 Disposing ........................................................................ 19

1Scope of delivery
4
1Scope of delivery
Check the scope of delivery for completeness before first use.
– 1 U-Electrode DC compact
– 1 wide-range plug-in power supply unit (12 VDC)
– 2 supporting feet
– 4 silicon pads
– 1 operating manual D-0398-GB
If you find any discrepancy, please contact HAUG GmbH & Co. KG.
The address is provided on the back of the envelope.

2Operator instructions
5
2Operator instructions
Before installation and commissioning read these operating
instruction in full. Always observe the safety instructions.
These operating instruction is a part of the product; make sure you
retain them for later use or subsequent owners.
The product is an air-assisted ionization unit and will be referred to in
this Operating Instruction only as “ionizing unit”.
The ionizing unit is operationally safe when used as intended.
The illustrations in this document are a simplified representation of
the product. They render only the technical facts and provide
support for the text. Departures from the actual product may be
noticeable. However, these deviations neither reduce the proper
function nor mitigate the specifications of the product.
2.1 Symbols used in operating instructions
Always observe this safety instruction to avoid critical or fatal injuries.
Always observe this safety instruction to avoid slight injuries.
Always observe this safety instruction to avoid damage to property.

2Operator instructions
6
NOTE:
Important notes and additional information.
Never dispose of with household garbage.
Do not touch!
Caution! Device generates ozone!
Caution, danger due to electrical current!
2.2 Symbols on the ionizing unit
WARNING!
High voltage
WARNING!
Ionisation unit is not safe to touch.
Caution: high voltage!

3Safety
7
3Safety
Only the persons authorized by the operator may carry out tasks on
the ionizing unit.
The installer must be a trained and qualified electrician and must
have basic knowhow in the field of mechanical engineering. He must
read the operating instructions in full.
The operator or maintenance personnel must read the operating
instructions in full.
When working on the ionizing unit, switch off the voltage supply and
secure against inadvertent switching on.
Danger when touching during operation
The ionisation pins are under high voltage during operation.
Touching them can cause painful electric shock and burns. This can
trigger shock reactions and lead to seco
ndary accidents.
• Never touch the ionisation pins during operation.
Dangers due to manipulated or faulty ionisation unit
Unauthorised conversions, moisture entering the ionisation unit or
damage to the ionisation unit bear the inherent risk of electric shock
or fire due to spark formation.
•
If there is visible damage or suspected electrical faults,
immediately take the ionisation unit out of service and secure it
to prevent unintentional restart.
•
The ionisation unit must be protected from moisture. Only use
water to clean the ionisation unit thoroughly, then let it dry.
•
Never twist or bend the ionisation unit.
•
Never attempt to repair the ionisation unit without prior
authorisation.

3Safety
8
Physical complaints due to an excess of ozone
During operation, small amounts of ozone are created through the
corona at the ionizing pins. A very high ozone
concentration and
prolonged continuous exposure times may result in headache,
irritation to the eyes, circulatory problems etc.
•
Always ensure adequate ventilation during operation in order not
to exceed the statutory admissible ozone concentration limits at
the workplace.
•
An expert study concerning ozone emissions from a ionization
system is available from HAUG GmbH & Co. KG.
3.1 Intended use
Risk of explosion!
The ionizing unit may generate sparks which ignite gases, dust or
similar substances.
•
Never install or use the ionizing unit in areas with potentially
explosive atmospheres.
The ionisation unit is used for installation in manufacturing processes
and as a tabletop unit in the laboratory. It eliminates electrostatic
charging in industrial production and on weighing vessels with
sample for laboratory balances.
Scope of application:
– In research
– In the pharmaceutical industry
– In winding and unwinding machines
– In the plastic and packaging industry
– In the printing industry
– On transport and conveyor belts
Compliance with the installation and operating conditions specified
in this operating manual is mandatory.
A guarantee can only be provided for equipment and accessories
supplied by HAUG GmbH & Co. KG.

4Product overview
9
4Product overview
A On/off switch
B Green function display LED
C Supporting feet with silicon
pads
D Ionisation needles
E Connection sockets for
plug-in power supply unit

5Installing
10
5Installing
Explosion hazard!
Sparks can be generated
at the ionization device. These sparks can
ignite gases, dusts or the like.
•
Never install or use the ionisation device in potentially explosive
atmospheres.
1. Checking whether the ionizing unit corresponds to the ordering
data. In the event of any damage to the ionizing unit, contact
HAUG GmbH & Co. KG.
2. Install the ionisation unit at
the workplace.
• Attach the silicone pads
to the supporting feet.
• Fasten both supporting
feet to the crossbar or to
the leg with the
connection socket.
• Install the ionisation unit
on site.
• Connect the plug-in
power supply unit to the free connection socket and plug it
into a socket with a functioning earth conductor.

5Installing
11
Damage to equipment and risk of fire!
After installation, the ionizing pins must not be covered. This would
prevent ionization from taking place at this point and electrical sparks
could be generated. The ionizing unit would be damaged and fire
could break out.
•
Never covered the ionizing pins by mounting brackets or
machine parts.
1. Install the ionisation unit in the manufacturing process.
• Fasten the ionisation unit with holder (accessory) during the
manufacturing process.
• Distance A must be
>40 mm.
• Distance B to an
earthed machine part
must be greater than the
distance A.
• Connect the plug-in power supply unit to a connection socket
and plug it into a socket with a functioning earth conductor.
3. The ionizing unit is ready to operate.

6Operation
12
6Operation
Risk of electric shock!
The ionisation pins are under high
voltage during operation.
Touching them can cause a painful electric shock. This can trigger a
shock reaction and lead to secondary accidents.
• Never touch the ionisation pins during operation.
Requirements:
The ionisation unit is installed and connected according to the
operating manual.
Use the ON/OFF switch to turn on the ionisation unit. The LED lights
up green.

7Maintenance
13
7Maintenance
Risk of
damage to the device!
Unsuitable brushes and improper cleaning agents can damage the
ionisation unit.
•
We recommend our cleaning accessories.
•
Use a plastic fibre brush (hardness level: soft).
•
Use pharmaceutical ethanol.
•
Never use a high-pressure cleaner.
•
Never use aggressive cleaning agents (e.g., acetone, nitro-
dilution, toluene, xylene, etc.).
Always disconnect ionizing unit from supply when carrying out
maintenance and cleaning works.
7.1 Cleaning interval
Contamination reduces the ionizing effect of the ionizing units. It can
be improved by cleaning.
• Clean the ionizing pins of the ionizing units at least every 14
days.
• The higher the degree of ambient contamination, the shorter the
cleaning intervals.
• The duration of cleaning depends on the type and degree of
contamination.

7Maintenance
14
7.2 Dry cleaning
1. Switch off the ionisation unit and secure it against unintentional
switch-on.
2. Disconnect the ionisation unit from the socket.
3. Brush off the ionisation pins with a suitable brush.
4. Vacuum the ionisation unit or blow off with clean compressed air
(max. 6 bar).
5. Plug the ionisation unit into the wall socket again.
NOTE:
If the result of the dry cleaning is not satisfactory, continue with a
wet cleaning.
7.3 Wet cleaning
1. Switch off the ionisation unit and secure it against unintentional
switch-on.
2. Disconnect the ionisation unit from the socket.
3. Moisten a suitable brush with a suitable cleaning agent. As an
optional, use the RS2 special cleaning system for cleaning.
4. Use a brush to clean the ionisation device.
5. Use compressed air (max. 6 bar) to clean the ionisation unit, and
then let it dry.
6. Plug the ionisation unit into the wall socket again.

8Troubleshooting
15
8Troubleshooting
Electric shock hazard!
The ionizing unit is operated with high electric voltage. In the event of
any faults, there is a risk of an electric shock.
•
Faults may only be eliminated by a trained and qualified
electrician.
NOTE:
If the defect cannot be eliminated in this way, return the ionizing unit
to HAUG GmbH & Co. KG for checking (see back cover for
address).
Fault
Cause
Troubleshooting
Ionisation not
available
The ionisation unit is
contaminated.
Clean the ionisation
unit.
No supply voltage
Check the plug-in
power supply.
The green does not light up
Check the plug-in
power supply.
Spark-overs
The ionisation unit is
tainted with electrically
conductive impurity.
Clean the ionisation
unit.
The ionisation unit is
malfunctioning.
Shut down the
ionisation unit and
replace it.

9Accessories/spare parts
16
9Accessories/spare parts
Accessories and spare parts can be sourced from your authorized
sales partner or directly from HAUG GmbH & Co. KG (the address is
provided on the back of the envelope).
Item Images
Order
number
Special cleaning
agent SRM1
10.7220.000
Plastic fibre cleaning
brush RB3
10.7218.003
Special cleaning
system RS1
10.7218.001
Disc brush for
special cleaning
system
X – 6822
Supporting foot 10.0401.000
Silicon pad
–
X – 9499
Mounting bracket
–
10.0402.000
Plug-in power supply On request

10 Technical data
17
10 Technical data
10.1 Key figures and specifications
Reference temperature 23 °C
Plug-in power supply
Input: 100 – 240 V
AC
Output: 12 VDC, 630 mA
High voltage
±6.5 - 8 kVDC
10.2 Supply voltage
Rated value
Power consumption
12 V
DC
±10 %
P
max
= 2 W
10.3 Ambient conditions
Never use in areas with potentially explosive atmospheres.
Use in interior only.
Temperature:
Rated application range
+5 °C to +45 °C
Extreme range for storage and
transport
-15 °C to +60 °C
Luftfeuchte:
Rated application range
20 % to 65 % RF
Extreme range for storage and
transport
0 % to 85 % RF

10 Technical data
18
10.4 Housing and dimensions
Protection type
IP 20
Protection class
I
Mains connection
Plug-in power supply 12 VDC
Dimensions:
Height
260 mm
Width
260 mm
Depth
30 mm
Weight:
0.8 kg

11 Shut down
19
11 Shut down
Risk of electric shock!
The ionisation unit is operated
with electrical voltage and generates a
high electrical voltage. Improper decommissioning can lead to
electric shock.
•
Only a certified electrician shall be permitted to shut down the
device.
1. Switch off the ionisation unit.
2. Disconnect the plug-in power supply unit from the power supply.
3. Remove the ionisation unit from the manufacturing process.
11.1 Storing
Always store our products in a dry and cool place.
11.2 Disposing
Never dispose of electrical appliances together with
household garbage.
Always collect separately and dispose of in an
environmentally responsible way. Always observe
national and regional waste disposal regulations for
the disposal of electrical appliances.
If proper disposal of our products is not possible, returning the units
to us may be an option. We dispose of our products in an
environmentally responsible way. The address is provided on the
back of the envelope.

U-Electrode DC compact v01gb.docx
V01 • 14.06.2019 • D - 0398 - GB
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