SMC Networks IZS42 User manual

The potential amplitude of the workpiece is reduced by means of dual AC.
Dual AC Type IZS42 Series
Rapid static neutralization by a feedback sensor
Feedback Sensor Type IZS41 Series
Simple operation: Can be controlled by powering the ionizer ON
Standard Type IZS40 Series
*1 IZS42 installation height: 300 mm
*2 Conditions: With feedback sensor, Discharge time from 1000 V to 100 V
Object to be neutralized: Charged plate (150 mm x 150 mm, Capacitance 20 pF)
Installation distance: 200 mm (Tungsten emitter with air purge)
Potential amplitude: 25 V or less*1
Rapid static neutralization: Fastest time 0.1
s
*2
Ionizer RoHS
Energy saving
high-efficiency
cartridge
IZS40/41/42 Series
CAT.ES100-97C

The potential amplitude can be reduced with SMC’s original dual AC type sensor.
Static neutralization in consideration of damage to a device which is sensitive to electrostatic discharge (ESD) can be achieved.
The potential amplitude generated in the applicable workpiece is reduced even if the workpiece is mounted within close proximity of the ionizer.
Potential amplitude: 25 V or less 80% reduction compared to the existing model
(Compared to the IZS31 series at an installation height of 300 mm)
Simple operation: Can be controlled by
powering the ionizer ON
Implementation of our original dual AC type
+ ions and − ions are dis-
charged at the same time to
allow the + and − ions to
reach the workpiece evenly,
thereby reducing the potential
amplitude.
AC type
+ ion and − ion layers reach
the workpiece alternately,
which increases the potential
amplitude.
<Conditions> Ion generation frequency: 30 Hz, Supply pressure: 0.1 MPa,
High speed static neutralization cartridge
For the static neutralization of glass substrates
For the static neutralization of electric substrates
Dual AC Type IZS42 Series (Potential amplitude reduction specification)
Standard Type IZS40 Series
IZS40/41/42 Series
0
11
10
9
8
7
6
5
4
3
2
1
0 500 1000 1500 2000
Installation distance [mm]
Discharge time [s]
Static neutralization data when the voltage is reduced from 1000 V to 100 V
IZS40
41%
Prevents the breakage of glass substrates
by the static electricity generated when the
substrate is lifted from the surface plate
Prevents the breakage of electric substrates
by the static electricity generated when the
substrates are picked up after dicing
Ionizer
An e-con connector is used.
Suitable for the static neutralization of resin and rubber
pieces (small parts)
e-con connector
The operating mode after static neutralization (when electrostatic potential: within ±30 V) can be selected.
Energy saving mode Stops generating ions after static neutralization to reduce power consumption
Continuous static neutralization mode After static neutralization, the ionizer continues to neutralize
static electricity in AC mode while maintaining the electrostatic potential within ±30 V.
·
Prevents element disruption due to discharge
·
Prevents the adhesion of dust
For the static neutralization of PET bottles
·Prevents bottles from falling over on
conveyor belts
·Prevents the adhesion of dust
For the static neutralization of molded goods
·Improves the detachability of molded
goods from the mold
For the static neutralization
of glass substrates
·
Prevents breakage due to adhesion and discharge
·Prevents the adhesion of dust
Rapid static neutralization by a feedback sensor
Feedback Sensor Type IZS41 Series
Feedback sensor
Detects the polarity of the object
to be neutralized and measures
the charged voltage
−
+
−
+
Stop
Ion emission waveformOperating mode
Energy saving mode
Continuous static
neutralization mode
−
+
AC (Without sensor)
Workpiece
electrification
Static neutralization
completion
Time
Charged voltage
Generates ions of the opposite
polarity outside of the ±30 V range
AC operation
within
± 30 V
3
2
1
0
−1
−2
−3
1234
Time [s]
Electrostatic potential [kV]
With sensor
Without sensor
With sensor
Without sensor
Continuous static neutralization mode
Supply pressure: 0.1 MPa, Ion generation frequency: 30 Hz,
High speed static neutralization cartridge (8.6 L/min (ANR)/Cartridge)
Discharge time [s]
10
8
6
4
2
0500 1000 1500 2000
Installation distance L[mm]
Installation height of sensor: 25 mm
Ionizer
Workpiece
L
With sensor
Without sensor
∗An auto balance sensor
is installed.
An AC adapter power
supply is available.
Comparison of potential amplitude between AC type and dual AC type
(Installation height of sensor: 300 mm)
−40
−20
0
20
40
Time
Surface potential of workpiece [V]
AC type
Dual AC type IZS42
25 V or less
Sensing AC
Existing model
(High speed static neutralization specification)
Discharge time = 3.2 seconds (41% faster)
when installed at a long distance (1000 mm)
For the static neutralization
of electric substrates
The discharge speed can be increased by using a feedback sensor (option) to detect the
workpiece's electrostatic potential and continuously emit ions of the opposite polarity.
Dual AC type IZS42
1

The potential amplitude can be reduced with SMC’s original dual AC type sensor.
Static neutralization in consideration of damage to a device which is sensitive to electrostatic discharge (ESD) can be achieved.
The potential amplitude generated in the applicable workpiece is reduced even if the workpiece is mounted within close proximity of the ionizer.
Potential amplitude: 25 V or less 80% reduction compared to the existing model
(Compared to the IZS31 series at an installation height of 300 mm)
Simple operation: Can be controlled by
powering the ionizer ON
Implementation of our original dual AC type
+ ions and − ions are dis-
charged at the same time to
allow the + and − ions to
reach the workpiece evenly,
thereby reducing the potential
amplitude.
AC type
+ ion and − ion layers reach
the workpiece alternately,
which increases the potential
amplitude.
<Conditions> Ion generation frequency: 30 Hz, Supply pressure: 0.1 MPa,
High speed static neutralization cartridge
For the static neutralization of glass substrates
For the static neutralization of electric substrates
Dual AC Type IZS42 Series (Potential amplitude reduction specification)
Standard Type IZS40 Series
IZS40/41/42 Series
0
11
10
9
8
7
6
5
4
3
2
1
0 500 1000 1500 2000
Installation distance [mm]
Discharge time [s]
Static neutralization data when the voltage is reduced from 1000 V to 100 V
IZS40
41%
Prevents the breakage of glass substrates
by the static electricity generated when the
substrate is lifted from the surface plate
Prevents the breakage of electric substrates
by the static electricity generated when the
substrates are picked up after dicing
Ionizer
An e-con connector is used.
Suitable for the static neutralization of resin and rubber
pieces (small parts)
e-con connector
The operating mode after static neutralization (when electrostatic potential: within ±30 V) can be selected.
Energy saving mode Stops generating ions after static neutralization to reduce power consumption
Continuous static neutralization mode After static neutralization, the ionizer continues to neutralize
static electricity in AC mode while maintaining the electrostatic potential within ±30 V.
·
Prevents element disruption due to discharge
·
Prevents the adhesion of dust
For the static neutralization of PET bottles
·Prevents bottles from falling over on
conveyor belts
·Prevents the adhesion of dust
For the static neutralization of molded goods
·Improves the detachability of molded
goods from the mold
For the static neutralization
of glass substrates
·
Prevents breakage due to adhesion and discharge
·Prevents the adhesion of dust
Rapid static neutralization by a feedback sensor
Feedback Sensor Type IZS41 Series
Feedback sensor
Detects the polarity of the object
to be neutralized and measures
the charged voltage
−
+
−
+
Stop
Ion emission waveformOperating mode
Energy saving mode
Continuous static
neutralization mode
−
+
AC (Without sensor)
Workpiece
electrification
Static neutralization
completion
Time
Charged voltage
Generates ions of the opposite
polarity outside of the ±30 V range
AC operation
within
± 30 V
3
2
1
0
−1
−2
−3
1234
Time [s]
Electrostatic potential [kV]
With sensor
Without sensor
With sensor
Without sensor
Continuous static neutralization mode
Supply pressure: 0.1 MPa, Ion generation frequency: 30 Hz,
High speed static neutralization cartridge (8.6 L/min (ANR)/Cartridge)
Discharge time [s]
10
8
6
4
2
0500 1000 1500 2000
Installation distance L[mm]
Installation height of sensor: 25 mm
Ionizer
Workpiece
L
With sensor
Without sensor
∗An auto balance sensor
is installed.
An AC adapter power
supply is available.
Comparison of potential amplitude between AC type and dual AC type
(Installation height of sensor: 300 mm)
−40
−20
0
20
40
Time
Surface potential of workpiece [V]
AC type
Dual AC type IZS42
25 V or less
Sensing AC
Existing model
(High speed static neutralization specification)
Discharge time = 3.2 seconds (41% faster)
when installed at a long distance (1000 mm)
For the static neutralization
of electric substrates
The discharge speed can be increased by using a feedback sensor (option) to detect the
workpiece's electrostatic potential and continuously emit ions of the opposite polarity.
Dual AC type IZS42
2

IZS40/41/42 Series
Refer to page 6 for “Models and Functions.”
¡3 types of emitter cartridges
2 assist air nozzles allow for high
speed static neutralization.
1 cartridge equipped with 2 assist air nozzles allows for high speed
static neutralization by transferring ionized air produced in the emitter
to the workpiece.
1 assist air nozzle allows for energy
saving static neutralization.
Reducing the number of assist nozzles by half for static neutralization,
which does not require a high volume of assist air due to the close
distance to the object to be neutralized, allows for energy savings by
reducing air consumption.
Emitter
Assist air nozzles Assist air nozzle
Energy saving static neutralization cartridge
High speed static neutralization cartridge
The offset voltage (ion balance) in the static neutralization area is controlled so that the
voltage is maintained at a constant value. This is achieved by monitoring the ions emitted
from the ionizer using the ground line and adjusting the + and - ion supply rates.
Adjustment and maintenance labor can be reduced by using an auto balance sensor.
Various low maintenance cartridges can
be selected according to the application.
The sensor is installed within the ionizer
body and may be mounted anywhere.
Built-in type (Standard)
¡ The ion balance near the workpiece can
be accurately adjusted automatically.
¡ Reduces fluctuations in the offset voltage
of the static neutralization area caused by
the installation height, disturbances, etc.
High accuracy type (Option)
Measures the nearest offset voltage
Auto balance sensor
30
0
–30
Offset voltage [V]
Time
Effect of auto balance sensor (Image)
Built-in sensor OFF
Built-in sensor ON
Continuously controls offset voltage
+
return current
–
return current
Monitoring of the +/– return currents
Workpiece
Detects and adjusts the offset
voltage around workpieces
IZS
41
IZS
42
IZS
40
IZS
41
IZS
42
3

IZS40/41/42 Series
Refer to page 6 for “Models and Functions.”
Air covers the emitter.
Emitter
¡ Minimizes the contamination of
emitters by discharging compressed
air at the surface of the emitters
¡2 types of emitter materials
Assist air amplified by the sucking in of ambient air (the ejector effect) allows for highly
efficient static neutralization through the efficient transfer of the produced ionized air.
Energy saving high-efficiency cartridge
¡ Select from “Manual Operation” mode,
which performs adjustment only when
connected, and “Automatic Operation”
mode, which continuously performs
adjustment while connected.
Workpiece
Detects and adjusts the offset
voltage around workpieces
30
0
−30
Offset voltage [V]
Time
Effect of auto balance sensor (Image)
Sensor not connected
Sensor connected
Continuously controls offset
voltage around workpieces
Tungsten/Single crystal silicon (for silicon wafers)
Tungsten
(Emitter cartridge color: White)
Single crystal silicon
(Emitter cartridge color: Gray)
Flow rate consumption
Ambient
air suction
Discharge
flow rate
The ejector effect allows
for highly efficient static
neutralization.
500
400
300
200
100
0
0 200 400 600 800 1000 1200 1400
Installation distance [mm]
Flow rate [L/min (ANR)]
Flow rate for installation distance of each cartridge
Conditions: IZS41-1120

(Number of cartridges: 18 pcs.), Discharge time 1 s
High speed static neutralization
Energy saving
static neutralization
Energy saving
high-efficiency
Nozzle with
built-in ejector
4

IZS40/41/42 Series
2 assist air nozzles allow for
high speed static neutralization.
1 assist air nozzle allows for
energy saving static neutralization. Nozzle with built-in ejector
Air supply port: Left Air supply port: Right
The ionizers can be set with a remote controller. Transition wiring may be used.
¡Can be used to adjust and set several ionizers
remotely
¡ Can recognize and control up to 16
ionizers through address setting
¡Frequency setting
¡Offset voltage adjustment
¡Adjustable maintenance detection
alarm level (3 levels)
¡ The built-in sensor can be
switched on and off.
Total number of ionizers that may be connected
IZS41: Max. 8 units IZS42: Max. 5 units
<Conditions> Bar length 340 to 2500 mm, Power supply cable 3 m,
Transition wiring cable 2 m
Reduced labor hours required to connect wires to the power supply
Safety functions
¡Emitter cartridge drop prevention function
Double-action locking
¡Drop prevention cover
For increased cartridge
drop prevention
When attached
to the body
From the 7th ionizer
To the 3rd
ionizer
Transition wiring cable:
→To POWER for the
2nd ionizer
8th ionizer
2nd ionizer
1st ionizer
IZS41
Power supply cable:
→To POWER for the
1st ionizer
IZS
41 IZS 42
IZS
41 IZS 42
IZS
40
IZS
41
IZS
42
Air can be supplied by air piping on one side.
Air supply port position is selectable:
Right side/Left side/Both sides
The bar length is selectable.
¡ The optimal design of the piping port size allows for sufficient blow
performance even with piping only on one side.
Piping on both sides
Piping only on one side
Bar length: Select a length in 60 mm increments from
340 to 2500 mm. (Includes made-to-order options)
pp. 15, 16
*Use a plug if the product is used with piping only on one side.
2500
2000
1500
1000
500
0ø6 ø8 ø10
Tubing O.D. [mm]
Bar length [mm]
High speed static neutralization cartridge
Bar length [mm]
Energy saving high-efficiency cartridge
Bar length [mm]
Energy saving static neutralization cartridge
2500
2000
1500
1000
500
0ø6 ø8 ø10
Tubing O.D. [mm]
2500
2000
1500
1000
500
0ø6 ø8 ø
10
Tubing O.D. [mm]
5

Ionizer IZS40/41/42 Series
Models and Functions
Built-in type (Standard)
High accuracy type (Option)
∗1 Order transition wiring separately.
Method of applying voltage
Feedback sensor (Option)
With
One-touch fitting
Bracket mount
Non-standard bar length (Made to order)
Low maintenance emitter
Emitter cartridge
type
Remote controller
AC adapter
Drop prevention cover
Cleaning kit
Series
AC, DC
IZS40
AC,
Sensing AC,
DC
IZS41
Dual AC
IZS42
Series IZS40IZS41IZS42
Accessories sold separately (per series)
Auto balance
sensor —
—
—
—






—













—
—











I/O
Transition wiring
may be used. ∗1
Incorrect high
voltage warning
Maintenance
detection
For IZS41, 42 For IZS40
Energy saving static
neutralization
Energy saving high-efficiency
High speed static neutralization
Metric size ø4, ø6, ø8, ø10
Inch size ø3/16", ø1/4", ø5/16", ø3/8"
6A

Application Examples
For the static neutralization of films
·Prevents the adhesion of dust
·Prevents winding failure due to wrinkles, etc.
For the static neutralization of film-molded goods
·Prevents goods from adhering to the conveyer
·Prevents the dispersion of finished goods
For the static neutralization during wafer transfer
·
Prevents breakage due to discharge between wafers and hands
For the static neutralization of packing films
·Prevents the filled substances from adhering to packing films
·Reduces packing mistakes
For the static neutralization of lenses
·
Removes dust from lenses
·
Prevents the adhesion of dust
For the static neutralization of parts feeders
·Prevents the clogging of parts feeders
7

Technical Data: Static Neutralization Characteristics
qInstallation Distance and Discharge Time ································ p. 9
wStatic Neutralization Range ························································ p. 10
ePotential Amplitude ······································································ p. 13
rPressure — Flow Rate Characteristics ····································· p. 14
Feedback Sensor Detection Range ·················································· p. 14
How to Order························································································· p. 15
Made to Order······················································································· p. 16
Specifications························································································ p. 17
Construction ·························································································· p. 17
Accessories (for Individual Parts) ······················································ p. 18
Accessories Sold Separately······························································ p. 19
Wiring: IZS40 ························································································ p. 20
Connection Circuit: IZS40··································································· p. 20
Wiring: IZS41, 42·················································································· p. 21
Wiring Circuit: IZS41, 42 ····································································· p. 22
Dimensions···························································································· p. 23
Specific Product Precautions ····························································· p. 27
Ionizer IZS40/41/42 Series
CONTENTS
Dual AC Type
IZS42 Series
Feedback Sensor Type
IZS41 Series
Standard Type
IZS40 Series
8

3
2.5
2
1.5
1
0.5
0
0
Discharge time [s]
Installation distance [mm]
100 300 400200 500
500
0.8
50
0
10
8
6
4
2
0
0 500
15001000 2000
Discharge time [s]
Installation distance [mm]
0.1 MPa
0.5 MPa
0.2 MPa
0.3 MPa
0.4 MPa
500
1
50
0
10
8
6
4
2
0
0 500
15001000 2000
Discharge time [s]
Installation distance [mm]
0.1 MPa
0.5 MPa
0.2 MPa
0.3 MPa
0.4 MPa
500
2
1
50
0
10
8
6
4
2
0
0 300 900
1200 600 1500
Discharge time [s]
Installation distance [mm]
0.1 MPa
0.5 MPa
0.2 MPa
0.3 MPa
0.4 MPa
2
1.5
1
0.5
0
0 100 300 400200 500
Discharge time [s]
Installation distance [mm]
500
0.3
200
0
6
5
4
3
2
1
0
0 500
15001000 2000
Discharge time [s]
Installation distance [mm]
0.1 MPa
0.5 MPa
0.2 MPa
0.3 MPa
0.4 MPa
500
0.3
200
0
6
5
4
3
2
1
0
0 500
15001000 2000
Discharge time [s]
Installation distance [mm]
0.1 MPa
0.5 MPa
0.2 MPa
0.3 MPa
0.4 MPa
500
0.6
200
0
6
5
4
3
2
1
0
0
Discharge time [s]
Installation distance [mm]
0.1 MPa
0.5 MPa
0.2 MPa
0.3 MPa
0.4 MPa
300 900 1200 600 1500
3
2.5
2
1.5
1
0.5
0
0 50 150100 200
Discharge time [s]
Installation distance [mm]
10
8
6
4
2
0
0 500
15001000 2000
Discharge time [s]
Installation distance [mm]
0.1 MPa
0.5 MPa
0.2 MPa
0.3 MPa
0.4 MPa
10
8
6
4
2
0
0 500
15001000 2000
Discharge time [s]
Installation distance [mm]
0.1 MPa
0.5 MPa
0.2 MPa
0.3 MPa
0.4 MPa
10
8
6
4
2
0
0
Discharge time [s]
Installation distance [mm]
0.1 MPa
0.5 MPa
0.2 MPa
0.3 MPa
0.4 MPa
300 900 1200 600 1500
IZS40/41/42 Series
Technical Data
qInstallation Distance and Discharge Time (Discharge Time from 1000 V to 100 V)
For cartridges without air purge
High speed static neutralization cartridge
Energy saving static neutralization cartridge
Energy saving high-efficiency cartridge
IZS40, 41 AC Mode IZS41 Sensing AC Mode IZS42 Dual AC Mode
Static Neutralization Characteristics
* Static neutralization characteristics are based on data using a charged plate (dimensions: 150 mm x 150 mm, capacitance: 20 pF) as
defined in the U.S. ANSI standards (ANSI/ESD STM3.1-2015). For “Sensing AC” mode, the installation height of the sensor is 25 mm.
Use this data only as a guideline for model selection because the values vary depending on the material and/or size of the subject.
9
A

wStatic Neutralization Range (Discharge Time from 1000 V to 100 V)
0
50
100
150
200
250
300
250 200 150 100 50 0 50 100 150 200 250
5 s
2 s
1 s
0.5 s
Ionizer
front - back direction
[mm]
Installation distance in height from ionizer to workpiece (Charged object location) [mm]
0
50
100
150
200
250
300
250 200 150 100 50 0 50 100 150 200 250
5 s
2 s
1 s
0.5 s
Ionizer
front - back direction
[mm]
Installation distance in height from ionizer to workpiece (Charged object location) [mm]
0
50
100
150
200
250
300
250 200 150 100 50 0 50 100 150 200 250
5 s
2 s
1 s
0.5 s
Ionizer
front - back direction
[mm]
Installation distance in height from ionizer to workpiece (Charged object location) [mm]
0
50
100
150
200
250
300
050100150 50 100 150 150 100 50 0 50 100 150
5 s
2 s
1 s
0.5 s
Installation distance in height from ionizer to workpiece (Charged object location) [mm]
Ionizer
horizontal direction
[mm]
0
50
100
150
200
250
300
150 100 50 0 50 100 150 150 100 50 0 50 100 150
5 s
2 s
1 s
0.5 s
Installation distance in height from ionizer to workpiece (Charged object location) [mm]
Ionizer
horizontal direction
[mm]
0
50
100
150
200
250
300
150 100 50 0 50 100 150 150 100 50 0 50 100 150
Installation distance in height from ionizer to workpiece (Charged object location) [mm]
5 s
2 s
1s
0.5 s
Ionizer
horizontal direction
[mm]
1) For cartridges without air purge
2) High speed static neutralization cartridge, Supply pressure: 0.3 MPa
3) Energy saving static neutralization cartridge, Supply pressure: 0.3 MPa
IZS40, 41 Ion Generation Frequency: 30 Hz
Static Neutralization Characteristics
* Static neutralization characteristics are based on data using a charged plate (dimensions: 150 mm x 150 mm, capacitance: 20 pF) as defined in the U.S. ANSI standards
(ANSI/ESD STM3.1-2015). Use this data only as a guideline for model selection because the values vary depending on the material and/or size of the subject.
10
Technical Data IZS40/41/42 Series
A

0
50
100
150
200
250
300
250 200 150 100 50 0 50 100 150 200 250
5 s
2 s
1 s
0.5 s
Installation distance in height from ionizer to workpiece (Charged object location) [mm]
Ionizer
front - back direction
[mm]
0
50
100
150
200
250
300
250 200 150 100 50 0 50 100 150 200 250
Installation distance in height from ionizer to workpiece (Charged object location) [mm]
5 s
2 s
1 s
0.5 s
Ionizer
front - back direction
[mm]
0
50
100
150
200
250
300
150 100 50 0 50 100 150 150 100 50 0 50 100 150
5 s
2 s
1 s
0.5 s
Installation distance in height from ionizer to workpiece (Charged object location) [mm]
Ionizer
horizontal direction
[mm]
0
50
100
150
200
250
300
150100 50 0 50 100150150 100 50 050 100 150
Installation distance in height from ionizer to workpiece (Charged object location) [mm]
5 s
2 s
1 s
0.5 s
Ionizer
horizontal direction
[mm]
0
50
100
150
200
250
300
250 200 150 100 50 0 50 100 150 200 250
Installation distance in height from ionizer to workpiece (Charged object location) [mm]
Ionizer
front - back direction
[mm]
5 s
2 s
1 s
0.5 s
0
50
100
150
200
250
300
150 100 50 0 50 100 150 150 100 50 0 50 100 150
Installation distance in height from ionizer to workpiece (Charged object location) [mm]
Ionizer
horizontal direction
[mm]
5 s
2 s
1 s
0.5 s
4) Energy saving high-efficiency cartridge, Supply pressure: 0.3 MPa
IZS40, 41 Ion Generation Frequency: 30 Hz
1) For cartridges without air purge
2) High speed static neutralization cartridge, Supply pressure: 0.3 MPa
IZS42 Ion Generation Frequency: 30 Hz
wStatic Neutralization Range (Discharge Time from 1000 V to 100 V)
Static Neutralization Characteristics
* Static neutralization characteristics are based on data using a charged plate (dimensions: 150 mm x 150 mm, capacitance: 20 pF) as defined in the U.S. ANSI standards
(ANSI/ESD STM3.1-2015). Use this data only as a guideline for model selection because the values vary depending on the material and/or size of the subject.
11
IZS40/41/42 Series
A

0
50
100
150
200
250
300
250 200 150 100 50 0 50 100 150 200 250
Installation distance in height from ionizer to workpiece (Charged object location) [mm]
5 s
0.5 s
1 s
2 s
Ionizer
front - back direction
[mm]
0
50
100
150
200
250
300
250 200 150 100 50 0 50 100 150 200 250
Installation distance in height from ionizer to workpiece (Charged object location) [mm]
Ionizer
front - back direction
[mm]
5 s
2 s 1 s
0.5 s
0
50
100
150
200
250
300
150 100 50 0 50 100 150 150 100 50 0 50 100 150
Installation distance in height from ionizer to workpiece (Charged object location) [mm]
5 s
2 s
1 s
0.5 s
Ionizer
horizontal direction
[mm]
0
50
100
150
200
250
300
150 100 50 0 50 100 150 150 100 50 0 50 100 150
Installation distance in height from ionizer to workpiece (Charged object location) [mm]
Ionizer
horizontal direction
[mm]
5 s
2 s
1 s
0.5 s
3) Energy saving static neutralization cartridge, Supply pressure: 0.3 MPa
4) Energy saving high-efficiency cartridge, Supply pressure: 0.3 MPa
IZS42 Ion Generation Frequency: 30 Hz
wStatic Neutralization Range (Discharge Time from 1000 V to 100 V)
Static Neutralization Characteristics
* Static neutralization characteristics are based on data using a charged plate (dimensions: 150 mm x 150 mm, capacitance: 20 pF) as defined in the U.S. ANSI standards
(ANSI/ESD STM3.1-2015). Use this data only as a guideline for model selection because the values vary depending on the material and/or size of the subject.
12
Technical Data IZS40/41/42 Series
A

1 Hz
30 Hz
0
500
250
1000
750
1500
1250
1750
2000
0 500 1000 1500 2000
Potential amplitude [V]
Installation distance [mm]
0
500
250
1000
750
1500
1250
1750
2000
1 Hz
30 Hz
0 500 1000 1500 2000
Potential amplitude [V]
Installation distance [mm]
0
500
250
1000
750
1500
1250
1750
2000
0 500 1000 1500 2000
Potential amplitude [V]
Installation distance [mm]
1 Hz
30 Hz
0.1 Hz
30 Hz
0
50
25
100
75
150
125
175
200
0 500 1000 1500 2000
Potential amplitude [V]
Installation distance [mm]
0
50
25
100
75
150
125
175
200
0.1 Hz
30 Hz
0500 1000 1500 2000
Potential amplitude [V]
Installation distance [mm]
0
50
25
100
75
150
125
175
200
0500 1000 1500 2000
Potential amplitude [V]
Installation distance [mm]
0.1 Hz
30 Hz
ePotential Amplitude
High speed static neutralization cartridge
Energy saving static neutralization cartridge
Energy saving high-efficiency cartridge
IZS40, 41 Supply Pressure: 0.3 MPa IZS42 Supply Pressure: 0.3 MPa
Static Neutralization Characteristics
* Static neutralization characteristics are based on data using a charged plate (dimensions: 150 mm x 150 mm, capacitance: 20 pF) as defined in the U.S. ANSI standards
(ANSI/ESD STM3.1-2015). Use this data only as a guideline for model selection because the values vary depending on the material and/or size of the subject.
13
IZS40/41/42 Series
A

How to measure
a) Air supply from one side (Connecting tube: O.D. ø6 x I.D. ø4)
(IZS4m-340, 400, 460, 580, 640)
b) Air supply from both sides (Connecting tube: O.D. ø6 x I.D. ø4)
(IZS4m-820, 1120, 1300)
c) Air supply from both sides (Connecting tube: O.D. ø8 x I.D. ø5)
(IZS4m-1600, 1900, 2320, 2500)
rPressure — Flow Rate Characteristics
2500
2320
1900
1600
1300
1120
820
640
580
460
400
340
0
1000
900
800
700
600
500
400
300
200
100
00.1 0.2 0.3 0.4 0.5
Flow rate [L/min (ANR)]
Pressure [MPa]
2500
2320
1900
1600
1300
1120
820
640
580
460
400
340
0
600
500
400
300
200
100
00.1 0.2 0.3 0.4 0.5
Flow rate [L/min (ANR)]
Pressure [MPa]
2500
2320
1900
1600
1300
1120
820
640
580
460
400
340
0
200
180
160
140
120
100
80
60
40
20
00.1 0.2 0.3 0.4 0.5
Flow rate [L/min (ANR)]
Pressure [MPa]
Air supply measurement
Pressure measurement
10 mm
Pressure measurement
Air supply measurement
10 mm 10 mm
10 mm
Pressure measurement
10 mm
Air supply measurement
High speed static neutralization cartridge Energy saving high-efficiency cartridge Energy saving static neutralization cartridge
Static Neutralization Characteristics
* Static neutralization characteristics are based on data using a charged plate (dimensions: 150 mm x 150 mm, capacitance: 20 pF) as defined in the U.S. ANSI standards
(ANSI/ESD STM3.1-2015). Use this data only as a guideline for model selection because the values vary depending on the material and/or size of the subject.
The relationship between the feedback sensor’s installation distance and the detection range is as follows:
Feedback Sensor Detection Range
[mm]
Enlarged view of sensor head
Sensor head
Detection
hole
Detection range
Installation distance
Detection hole
Installation distance Detection range
10 45
25 100
50 180
14
Technical Data IZS40/41/42 Series
A

Ionizer
IZS40/41/42 Series
IZS 40
IZS
Bar type
!0 Made to order
Symbol Description
-X10 Non-standard bar length
-X14 Model with drop prevention cover
Type 40
Type 41, 42
How to Order
42
1600
1600
10
10
B
B
uOne-touch fitting
04 ø4 One-touch fitting
06 ø6 One-touch fitting
08 ø8 One-touch fitting
10 ø10 One-touch fitting
05 ø3/16" One-touch fitting
07 ø1/4" One-touch fitting
09 ø5/16" One-touch fitting
11 ø3/8" One-touch fitting
*
Refer to the recommended piping port size in the
table on the right for selecting a One-touch fitting.
* Please order a plug (part no.: KQ2P-) separately if
the product is to be used with piping only on one side.
* The One-touch fitting cannot be changed after the delivery of the product.
iBracket
Nil Without bracket
BWith bracket*1
*1 The number of intermediate brackets differ depending
on the bar length. (Refer to the table below.)
Number of brackets
Bar length symbol End bracket Intermediate bracket
340 to 760
2
None
820 to 1600 1
1660 to 2380 2
2440 to 2500 3
oSensor
Symbol Sensor IZS41 IZS42
Nil Built-in sensor V V
FFeedback sensor V—
GAuto balance sensor
[High accuracy type] V V
*The feedback sensor cannot be selected for
the IZS42.
yPower supply cable
Nil With power supply cable (3 m)
ZWith power supply cable (10 m)
NWithout power supply cable
*When only an e-con connector for the IZS40 is
required, specify “N,” and order the part (Model:
ZS-28-C) separately.
*To use with an AC adapter, specify “N,” and select
the AC adapter on page 19 which is sold
separately. (A cord is attached to the AC adapter.)
tInput/Output
Nil NPN
PPNP
*The input/output function cannot be used
when the AC adapter is being used.
r Emitter cartridge type/Emitter material
Symbol Emitter cartridge type Emitter material
Nil High speed static
neutralization cartridge
Tungsten
CSilicon
JEnergy saving static
neutralization cartridge
Tungsten
KSilicon
VEnergy saving high-
efficiency cartridge
Tungsten
SSilicon
eBar length
Symbol Bar length [mm] Symbol Bar length [mm]
340 340 1120 1120
400 400 1300 1300
460 460 1600 1600
580 580 1900 1900
640 640 2320 2320
820 820 2500 2500
qType
40 Standard type
wType
41 Feedback sensor type
42 Dual AC type
RoHS
Dual AC type
Feedback sensor type
Standard type
X10
X10
w e r t y u i o !0
q
Recommended piping port size for the IZS4
High speed static neutralization cartridge
One-touch
fitting symbol
Applicable
tubing O.D.
Bar length symbol
340 400 460 580 640 820 1120 1300 1600 1900 2320 2500
04 ø4 mm VVV—————————
06 ø6 mm vvvvvVVV————
08 ø8 mm vvvvvvvvVVVV
10 ø10 mm vvvvvvvvvvvv
05 ø3/16" vvvVVV——————
07 ø1/4" vvvvvvVVV———
09 ø5/16" vvvvvvvvvvVV
11 ø3/8" vvvvvvvvvvvv
v: With piping only on one side V: With piping on both sides —: Unrecommended piping
Energy saving static neutralization cartridge
One-touch
fitting symbol
Applicable
tubing O.D.
Bar length symbol
340 400 460 580 640 820 1120 1300 1600 1900 2320 2500
04 ø4 mm vvvVVV——————
06 ø6 mm vvvvvvvvVVVV
08 ø8 mm vvvvvvvvvvvv
10 ø10 mm vvvvvvvvvvvv
05 ø3/16" vvvvvvVVVV— —
07 ø1/4" vvvvvvvvvVVV
09 ø5/16" vvvvvvvvvvvv
11 ø3/8" vvvvvvvvvvvv
v: With piping only on one side V: With piping on both sides —: Unrecommended piping
Energy saving high-efficiency cartridge
One-touch
fitting symbol
Applicable
tubing O.D.
Bar length symbol
340 400 460 580 640 820 1120 1300 1600 1900 2320 2500
04 ø4 mm vvvvvvvvvVVV
06 ø6 mm vvvvvvvvvvvv
08 ø8 mm vvvvvvvvvvvv
10 ø10 mm vvvvvvvvvvvv
05 ø3/16" vvvvvvvvvvvv
07 ø1/4" vvvvvvvvvvvv
09 ø5/16" vvvvvvvvvvvv
11 ø3/8" vvvvvvvvvvvv
v: With piping only on one side V: With piping on both sides
15
A

Made to Order
X10
X14
X10
X14
IZS
IZS
40
40
IZS
IZS
Type
Type
Ordering example)
Ordering example)
Bar length
42
42
1660
1660
10
10
10
10
B
B
B
B
Symbol Description Specifications
-X14 Model with drop prevention cover The main unit is shipped fitted
with a drop prevention cover available as an option.
520 1000 1420 1780 2140
700 1060 1480 1840 2200
760 1180 1540 1960 2260
880 1240 1660 2020 2380
940 1360 1720 2080 2440
Symbol Description Specifications
-X10 Non-standard bar length Manufacturable bar length [mm]: 460 + 60 x n (n: Integer from 1 to 34)
(For n = 2, 3, 6, 11, 14, 19, 24, 31, and 34, use a standard model.)
41
42
41
42
Standard model no. epage 15
Standard model no. epage 15
Drop prevention cover
16
Ionizer IZS40/41/42 Series

rt
w
qe
w
rtqe
y
u
i
o
Specifications
Number of Emitter Cartridges/Bar Weight
External Sensor
Construction
*1 When the air purge is performed between a charged object and an ionizer at a distance of 300 mm
AC Adapter (Sold Separately)
Remote Controller (Sold Separately)
IZS41, 42 series
IZS40 series
*1 Varies depending on the operating
conditions and environment
*2 Batteries are not supplied.
*Refer to the operation manual for
handling of the remote controller.
Ionizer model IZS40 IZS41- (NPN)IZS41-P(PNP)IZS42- (NPN)IZS42-P(PNP)
Ion generation method Corona discharge type
Method of applying voltage AC, DC AC, Sensing AC, DC Dual AC
Applied voltage ±7000 V ±6000 V
Offset voltage*1Within ±30 V
Air purge
Fluid Air (Clean dry air)
Operating pressure 0.5 MPa or less
Proof pressure 0.7 MPa
Connecting tube size Metric size: ø4, ø6, ø8, ø10 Inch size: ø3/16", ø1/4", ø5/16", ø3/8"
Current consumption 330 mA or less
440 mA or less (Sensing AC, Automatic operation/
Manual operation: 480 mA or less)
700 mA or less
(Automatic operation/Manual operation: 740 mA or less)
Power supply voltage 21.6 to 26.4 VDC (Within 24 VDC ±10%)
Power supply voltage in a transition wiring — 24 VDC to 26.4 VDC
Input signal
Discharge stop signal
—
Connected to 0 V
Voltage range: 5 VDC or less
Current consumption: 5 mA or less
Connected to +24 V
Voltage range: 19 VDC to power supply voltage
Current consumption: 5 mA or less
Connected to 0 V
Voltage range: 5 VDC or less
Current consumption: 5 mA or less
Connected to +24 V
Voltage range: 19 VDC to power supply voltage
Current consumption: 5 mA or less
Maintenance detection
signal
Output signal
Maintenance detection
signal
—
Max. load current: 100 mA
Residual voltage: 1 V or less
(Load current at 100 mA)
Max. applied voltage: 26.4 VDC
Max. load current: 100 mA
Residual voltage: 1 V or less
(Load current at 100 mA)
Max. load current: 100 mA
Residual voltage: 1 V or less
(Load current at 100 mA)
Max. applied voltage: 26.4 VDC
Max. load current: 100 mA
Residual voltage: 1 V or less
(Load current at 100 mA)
Error signal
Function
Incorrect high voltage ion discharge detection
(Ion discharge stops during detection)
Offset voltage control with the built-in sensor, maintenance detection, incorrect high voltage ion discharge detection
(stops discharge during detection), ion discharge stop input, transition wiring, remote controller (sold separately), external sensor connection
Effective static neutralization
distance
50 to 2000 mm
50 to 2000 mm (Sensing AC mode: 200 to 2000 mm,
Manual operation/Automatic operation: 100 to 2000 mm)
50 to 2000 mm
(Manual operation/Automatic operation: 100 to 2000 mm)
Ambient and fluid temperatures 0 to 40°C
Ambient humidity 35 to 80% RH (No condensation)
Material Body cover: ABS, Emitter cartridge: PBT, Emitter: Tungsten, Single crystal silicon
Impact resistance 100 m/s2
Standards/Directive CE (EMC Directive: 2004/108/EC)
Bar length symbol 340 400 460 580 640 820 1120 1300 1600 1900 2320 2500
Number of emitter cartridges 5 6 7 9 10 13 18 21 26 31 38 41
Weight [g]
IZS40 590 640 690 790 830 980 1220 1360 1600 1840 2170 2320
IZS41 740 790 840 940 980 1130 1370 1510 1750 1990 2320 2470
IZS42 860 910 960 1060 1100 1250 1490 1630 1870 2110 2440 2590
Sensor model IZS31-DF (Feedback sensor)IZS31-DG
(Auto balance sensor)[High accuracy type]
Ambient temperature 0 to 50°C
Ambient humidity 35 to 80% RH (No condensation)
Case material ABS ABS, Stainless steel
Impact resistance 100 m/s2
Weight 200 g (Including cable weight) 220 g (Including cable weight)
Installation distance 10 to 50 mm (Recommended) —
Standards/Directive CE, UL, CSA
Model IZF10-CG, IZS41-CG
Input voltage 100 VAC to 240 VAC, 50/60 Hz
Output current 1 A
Ambient temperature 0 to 40°C
Ambient humidity 35 to 65% RH (No condensation)
Weight 220 g
Standards/Directive CE, UL, CSA
Model IZS41-RC
Type Infrared ray type
Transmission capacity 5 m*1
Power supply 2 AAA sized batteries (sold separately)
*2
Ambient temperature 0 to 45°C
Ambient humidity 35 to 80% RH (No condensation)
Weight 33 g (Excluding dry cell batteries)
Standards/Directive CE
No. Description
1 Ionizer
2 Emitter cartridge
3 One-touch fitting
4 End bracket
5 Intermediate bracket
6 Feedback sensor
7
Auto balance sensor [High accuracy type]
8Power supply cable (for IZS40)
9
Power supply cable (for IZS41, 42)
17
IZS40/41/42 Series
A

Feedback sensor
IZS31-DF
Power supply cable
·IZS40-CP (3 m) ·IZS41-CP (3 m)
·IZS40-CPZ (10 m) ·IZS41-CPZ (10 m)
End bracket IZS40-BE Intermediate bracket IZS40-BM
Auto balance sensor [High accuracy type]
IZS31-DG
Accessories (for Individual Parts)
*The number of intermediate brackets required, as
listed below, depends on the bar length.
Two end brackets are always required regardless of
the bar length.
*The model number is for a single bracket.
*Ionizer mounting screws attached, M4 x 8, 2 pcs.
For IZS41, 42
For IZS40
Tungsten
(Emitter cartridge color: White) Silicon
(Emitter cartridge color: Gray)
How to Order
Model with Made-to-order power supply cable
Available in 1 m increments from 1 m to 20 m
* 11 m or longer power cables are not CE Marking-compliant.
* Use standard power supply cables for 3 m and 10 m lengths.
Made to Order
Power supply cable full length
IZS CP X13
Type
End bracket
Intermediate bracket
Bar length symbol End bracket Intermediate bracket
340 to 760
With 2 pcs.
None
820 to 1600 With 1 pc.
1660 to 2380 With 2 pcs.
2440 to 2500 With 3 pcs.
40 For IZS40
41 For IZS41, 42
Symbol Cable full length
01 1 m
02 2 m
……
19 19 m
20 20 m
High speed static neutralization cartridge
·IZS40-NT (Emitter material: Tungsten)
·IZS40-NC (Emitter material: Silicon)
Energy saving static neutralization cartridge
·IZS40-NJ (Emitter material: Tungsten)
·IZS40-NK (Emitter material: Silicon)
Energy saving high-efficiency cartridge
·IZS40-NV (Emitter material: Tungsten)
·IZS40-NS (Emitter material: Silicon)
18
Ionizer IZS40/41/42 Series

Cleaning kit IZS30-M2
Specify “-X14” at the end of the standard model number when ordering a
drop prevention cover attached to the body.
X14
Number of fixed emitter cartridges
Number of required drop prevention covers
When attached to the body
3IZS40 E
AC adapter
For IZS40
For IZS41, 42
IZS41 CF
Transition wiring cable
Transition wiring cable
Remote controller IZS41-RC
AC adapter
IZF10 C
*AC cord is only for use in Japan. (Rated
voltage 125 V, plug JIS C 8303, inlet
IEC60320-C8) External input and output
cannot be used when the AC adapter is
being used.
*AC cord is only for use in Japan. (Rated
voltage 125 V, plug JIS C 8303, inlet
IEC60320-C8) External input and output
cannot be used when the AC adapter is
being used.
AC adapter
IZS41 C
Standard model no.
For IZS40
For IZS41, 42
How to Order
Model with Made-to-order transition wiring cable
Available in 1 m increments from 1 m to 20 m
*11 m or longer power cables are not CE
Marking-compliant.
*Use standard power supply cables for 2 m,
5 m, and 8 m lengths.
* Transition wiring is not possible for the IZS40.
Made to Order
Transition wiring cable length
IZS41 CF X13
Accessories Sold Separately
Drop prevention cover
Mounted part of emitter cartridge
Drop prevention cover
IZS40-E3 3
IZS40-E4 4
IZS40-E5 5
Bar length
symbol
Number of required drop prevention covers
IZS40-E3 IZS40-E4 IZS40-E5
340 — — 1
400 2 — —
460 1 1 —
580 — 1 1
640 — — 2
820 1 — 2
1120 1 — 3
1300 2 — 3
1600 2 — 4
1900 2 — 5
2320 1 — 7
2500 2 — 7
G1 AC adapter + AC cord
G2 AC adapter (without AC cord)
G1 AC adapter + AC cord
G2 AC adapter (without AC cord)
02 Full length 2 m
05 Full length 5 m
08 Full length 8 m
Symbol Cable full length
01 1 m
03 3 m
……
19 19 m
20 20 m
19
IZS40/41/42 Series