Haulotte HA16PX Installation guide

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TE EC CH HN NI IC CA AL L T TR RA AI IN NI IN NG G
D
DI IA AG GN NO OS ST TI IC C L LE EV VE EL L I II I
A
Al ll l t ty yp pe es s H HA A1 16 6P PX X- -H HA A1 18 8P PX X
(
(H HA A4 46 6J JR RT T – – H HA A5 51 1J JR RT T) )

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H
Ho ow w t to o u us se e t th hi is s d do oc cu um me en nt t? ?
Y
Yo ou u h ha av ve e b be et tw we ee en n t th he e h ha an nd ds s t th he e s su um mm ma ar ry y g gi iv ve en n d du ur ri in ng g t th he e H HA AU UL LO OT TT TE E t te ec ch hn ni ic ca al l t tr ra ai in ni in ng g , , I It t w wi il ll l
e
en na ab bl le e y yo ou u t to o f fi in nd d i in nf fo or rm ma at ti io on n n ne ec ce es ss sa ar ry y f fo or r t th he e m ma ai in nt te en na an nc ce e a an nd d t th he e r re ep pa ai ir r o of f y yo ou ur r H HA AU UL LO OT TT TE E
m
ma ac ch hi in ne e . .
T
Th ha an nk ks s t to o t th he e g gu ui id de e b be el lo ow w y yo ou u w wi il ll l r re ea ac ch h t th he e r re eq qu ui ir re ed d c ch ha ap pt te er r q qu ui ic ck kl ly y. .
C
Ch ha ap pt te er r 1 1: :M Ma ai in n f fe ea at tu ur re es s a an nd d f fu un nc ct ti io on ns s
I
It t i is s a a r re es su um me e o of f t th he e i in nf fo or rm ma at ti io on n c co on nt ta ai in ne ed d i in n t th he e m ma an nu ua al l u us se er r d de el li iv ve er re ed d w wi it th h t th he e m ma ac ch hi in ne e: : c co om mp po on ne en nt ts s, ,
o
ov ve er ra al ll l d di im me en ns si io on ns s, , w wo or rk ki in ng g z zo on ne es s , , c co om mm ma an nd ds s, , e et tc c… …
C
Ch ha ap pt te er r 2 2: :S St tu ud dy y o of f t th he e w wi ir ri in ng g d di ia ag gr ra am m
Y
Yo ou u w wi il ll l f fi in nd d t th he er re e t th he e e el le em me en nt ts s f fo ol ll lo ow wi in ng g: :
-
- A A s su um mm ma ar ry y o of f t th he e s st ta an nd da ar rd di iz ze ed d s sy ym mb bo ol ls s u us se ed d b by y H HA AU UL LO OT TT TE E G Gr ro ou up p
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- T Th he e c co om mp pl le et te e w wi ir ri in ng g d di ia ag gr ra am m o of f t th he e s st tu ud di ie ed d m mo od de el l
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- T Th he e n no on n e ex xh ha au us st ti iv ve e l li is st t o of f t th he e e el le ec ct tr ri ic c l lo oo om ms s a an nd d e el le ec ct tr ro on ni ic c b bo oa ar rd ds s
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- L Lo oc ca al li iz za at ti io on n o of f t th he e m ma ai in n s sa af fe et ty y u un ni it ts s ( (t ti il lt t , , l li im mi it t s sw wi it tc ch he es s, , s se en ns so or rs s, ,t tr ra an ns sd du uc ce er rs s… …) )
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- L Lo og gi ic ca al l e eq qu ua at ti io on ns s o of f o op pe er ra at ti io on n: : b by y f fu un nc ct ti io on n, , t to o d di ia ag gn no os se e t th he e m ma ai in n d dy ys sf fu un nc ct ti io on ns s
C
Ch ha ap pt te er r 3 3: :S St tu ud dy y o of f t th he e h hy yd dr ra au ul li ic c d di ia ag gr ra am m
Y
Yo ou u w wi il ll l f fi in nd d t th he er re e t th he e e el le em me en nt ts s f fo ol ll lo ow wi in ng g: :
-
- a a s su um mm ma ar ry y o of f t th he e s st ta an nd da ar rd di iz ze ed d s sy ym mb bo ol ls s u us se ed d b by y H HA AU UL LO OT TT TE E G Gr ro ou up p
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- t th he e c co om mp pl le et te e h hy yd dr ra au ul li ic c d di ia ag gr ra am m o of f t th he e s st tu ud di ie ed d m mo od de el l
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- a a l lo oc ca al li iz za at ti io on n o of f t th he e m ma ai in n h hy yd dr ra au ul li ic cs s m ma an ni if fo ol ld d ( (p pr ro op po or rt ti io on na al l b bl lo oc ck k , , o on n/ /o of ff f m mo ov ve em me en nt ts s b bl lo oc ck k, ,… …) )
C
Ch ha ap pt te er r 4 4: :A Ad dj ju us st tm me en nt ts s
T
Th hi is s i is s t th he e a ad dj ju us st tm me en nt ts s a an nd d c ca al li ib br ra at ti io on ns s, , h hy yd dr ra au ul li ic cs s a an nd d e el le ec ct tr ri ic c, , n ne ec ce es ss sa ar ry y t to o t th he e g go oo od d m ma ai in nt te en na an nc ce e o of f t th he e
m
ma at te er ri ia al l. . Y Yo ou u w wi il ll l f fi in nd d a as s w we el ll l t th he e m me et th ho od ds s o of f a ad dj ju us st tm me en nt t w wi it th h t ta ab bl le e v va al lu ue es s. .
C
Ch ha ap pt te er r 5 5: :G Gu ui id de e o of f b br re ea ak kd do ow wn n
Q
Qu ui ic ck k s su um mm ma ar ry y o of f t th he e s st te ep p t to o b be e f fo ol ll lo ow we ed d f fo or r p po os ss si ib bl le e s so ou ur rc ce es s o of f b br re ea ak kd do ow wn n. .
I
In n c ca as se e o of f a an ny y d de ef fe ec ct t o or r a an ny y d dy ys sf fu un nc ct ti io on n y yo ou u w wi il ll l b be e a ab bl le e t to o i id de en nt ti if fy y t th he e e el le em me en nt ts s i in n q qu ue es st ti io on n, , w wh ha at te ev ve er r t th he ey y
a
ar re e e el le ec ct tr ri ic c o or r h hy yd dr ra au ul li ic c. .
C
Ch ha ap pt te er r 6 6: :S Su um mm ma ar ry y o of f t th he e v ve er rs si io on ns s
T
Th hi is s m ma an nu ua al l t tr re ea at ts s o of f t th he e l la at te es st t v ve er rs si io on n, , h ho ow we ev ve er r t th hi is s s su um mm ma ar ry y t ta ab bl le e e en na ab bl le es s y yo ou u t to o f fi in nd d t th he e f fo or rm me er r
v
ve er rs si io on ns s o of f t th he e m ma at te er ri ia al l ( (e el le ec ct tr ri ic c a an nd d h hy yd dr ra au ul li ic cs s) ). .
C
Ch ha ap pt te er r 7 7: :S Sp pe ec ci ia al l f fu un nc ct ti io on ns s
T
Th hi is s c ch ha ap pt te er r g ga at th he er rs s a al ll l t th he e f fu un nc ct ti io on ns s a an nd d a ad dj ju us st tm me en nt t s sp pe ec ci if fi ic c t to o c ca ar rr ry y o ou ut t o on n t th he e m ma ac ch hi in ne e. . T Th he er re e d do oe es s n no ot t
e
ex xi is st t f fo or r a al ll l t th he e m ma at te er ri ia al ls s a an nd d d de ep pe en nd ds s o on n t th he e s st tu ud di ie ed d m mo od de el l. .
I
It t m mu us st t b be e t th he e s su ub bj je ec ct t o of f a a s sp pe ec ci ia al l a at tt te en nt ti io on n a as s a an n i in nt te er rv ve en nt ti io on n b ba ad dl ly y c ca ar rr ri ie ed d o ou ut t c ca an n d de et te er ri io or ra at te e t th he e g go oo od d
p
pe er rf fo or rm ma an nc ce e o of f t th he e m ma ac ch hi in ne e a an nd d t th hu us s c co on ns se eq qu ue en nt tl ly y t th he e s sa af fe et ty y o of f t th he e u us se er rs s. .
O
On nl ly y a a t te ec ch hn ni ic ci ia an n H HA AU UL LO OT TT TE E o or r a ap pp pr ro ov ve ed d b by y H HA AU UL LO OT TT TE E S Se er rv vi ic ce es s i is s a ab bl le e t to o c ca ar rr ry y o ou ut t t th hi is s k ki in nd d o of f
i
in nt te er rv ve en nt ti io on n. .
O
On n t th hi is s c ch ha ap pt te er r, , s so om me e s sp pe ec ci ia al l a ad dj ju us st tm me en nt t ( (s se en ns so or rs s) ) a ar re e a al ls so o e ex xp pl la ai in ne ed d p pr ri io or r t to o c ca al li ib br ra at ti io on n ( ( d de ep pe en nd ds s o on n t th he e
m
mo od de el l) )
M MA AI IN NT TE EN NA AN NC CE E A AN ND D R RE EP PA AI IR R O OP PE ER RA AT TI IO ON NS S O ON N Y YO OU UR R H HA AU UL LO OT TT TE E M MA AC CH HI IN NE E
M MU US ST T B BE E D DO ON NE E O ON NL LY Y B BY Y T TR RA AI IN NE ED D , ,E EX XP PE ER RI IE EN NC CE ED D A AN ND D A AU UT TH HO OR RI IZ ZE ED D T TE EC CH HN NI IC CI IA AN NS S

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SUMMARY
1. MAIN FEATURES AND FUNCTIONS...............................................................................................................................5
1.1. T HE DESIGN....................................................................................................................................................................5
1.2. C HARACTERISTICS ............................................................................................................................................................6
1.2.1. main components.....................................................................................................................................................6
1.2.2. Overall dimensions..................................................................................................................................................8
1.2.3. working zone..........................................................................................................................................................10
1.2.4. Features.................................................................................................................................................................16
1.3. THE COMMANDS (UP/DOWN)........................................................................................................................................19
2. THE ELECTRICAL PART.................................................................................................................................................23
2.1. S YMBOLS USED ...............................................................................................................................................................23
2.2. M ETHODOLOGY OF CONTROL ..........................................................................................................................................27
2.2.1. electric continuity control......................................................................................................................................27
2.2.2. Control of an on/off valve......................................................................................................................................27
2.2.3. control of components ...........................................................................................................................................28
2.3. T HE WIRING DIAGRAM ....................................................................................................................................................31
2.4. T HE MAIN PRINTED CIRCUIT ( LOW CONTROL BOX)............................................................................................31
2.5. LOOMS ............................................................................................................................................................................31
2.5.1. junction box (chasis)..............................................................................................................................................31
2.5.2. slip ring (P20620)..................................................................................................................................................32
2.6. THE MAIN SAFETY COMPONENTS .....................................................................................................................................33
2.7. L IST OF COMPONENTS .....................................................................................................................................................34
2.7.1. engine ....................................................................................................................................................................35
2.7.2. Fuses......................................................................................................................................................................35
2.7.3. INPUTS .................................................................................................................................................................36
2.7.4. Outputs ..................................................................................................................................................................38
2.8. L OGICAL EQUATIONS OF OPERATION ...............................................................................................................................41
2.8.1. engine ....................................................................................................................................................................41
2.8.2. drive.......................................................................................................................................................................41
2.8.3. Steering..................................................................................................................................................................43
2.8.4. boom......................................................................................................................................................................43
2.8.5. Telescoping............................................................................................................................................................44
2.8.6. arm ........................................................................................................................................................................44
2.8.7. Turret slewing........................................................................................................................................................45
2.8.8. jib...........................................................................................................................................................................45
2.8.9. Compensation........................................................................................................................................................46
2.8.10. basket rotation.......................................................................................................................................................46
3. THE HYDRAULIC PART...................................................................................................................................................47
3.1. S YMBOLS USED ...............................................................................................................................................................47
3.2. HYDRAULIC DIAGRAM (P22513G)..........................................................................................................................51
3.3. MANIFOLD .......................................................................................................................................................................51
3.3.1. Detail drive block..................................................................................................................................................52
3.3.2. Detail steering block..............................................................................................................................................54
3.3.3. Block on/off............................................................................................................................................................55
3.3.4. Block Proportional................................................................................................................................................56
3.4. T HE LOOMS .....................................................................................................................................................................58
3.4.1. Turret.....................................................................................................................................................................58
3.4.2. chassis ...................................................................................................................................................................59
4. ADJUSTMENTS...................................................................................................................................................................60
4.1. A DJUSTMENTS WITH O PTIMIZER CONSOLE ......................................................................................................................60
4.2. FLASH CODE ON UPPER CONTROL BOX .............................................................................................................................63
4.3. P ARAMETER SETTINGS ....................................................................................................................................................64
4.4. A DJUSTMENT OF PRESSURES ...........................................................................................................................................65
4.4.1. Table of pressures..................................................................................................................................................65
4.4.2. port plug for the pressures.....................................................................................................................................65
4.4.3. Adjustments ...........................................................................................................................................................66

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4.5. A CCELERATOR ENGINE COIL ...........................................................................................................................................69
4.6. OVERLOAD..................................................................................................................................................................71
5. BREAKDOWN SERVICE GUIDE.....................................................................................................................................73
5.1. NO START ........................................................................................................................................................................73
5.2. NO MOVEMENT ................................................................................................................................................................73
5.3. NO MOVEMENT > 3 M ......................................................................................................................................................73
5.4. NO ARM LIFT ...................................................................................................................................................................73
5.5. NO BOOM LIFT .................................................................................................................................................................74
5.6. NO TELESCOPIC BOOM EXTENSION ..................................................................................................................................74
5.7. NO TURRET ROTATION .....................................................................................................................................................74
5.8. NO ON/OFF MOVEMENTS ...............................................................................................................................................74
5.9. NO DRIVE ........................................................................................................................................................................74
5.10. ONLY LOW SPEED ............................................................................................................................................................74
5.11. NO STEERING ...................................................................................................................................................................74
6. SUMMARY OF VERSIONS HA16PX –HA18PX.............................................................................................................75
7. SPECIAL FUNCTIONS.......................................................................................................................................................77

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1
1. . M MA AI IN N F FE EA AT TU UR RE ES S A AN ND D F FU UN NC CT TI IO ON NS S
1
1. .1 1. . T TH HE E D DE ES SI IG GN N
Master levelling cylinder
Boom lifting cylinder
Main boom
Slave levelling cylinder
Telescopic boom extension
lower boom lifting cylinder
(arm)
Arm (lower boom)
Turret
Chassis
counterweight
basket
Front steering and driving wheels
Rear steering wheels
Slewing gear
Upper control box
Link part
Jib

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1
1. .2 2. .
C
CH HA AR RA AC CT TE ER RI IS ST TI IC CS S
1
1. .2 2. .1 1. .
M
MA AI IN N C CO OM MP PO ON NE EN NT TS S

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1. .2 2. .2 2. . O O
V
VE ER RA AL LL L D DI IM ME EN NS SI IO ON NS S

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1
1. .2 2. .3 3. .
W
WO OR RK KI IN NG G Z ZO ON NE E
HA16X

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1
1. .2 2. .4 4. . F F
E
EA AT TU UR RE ES S

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1
1. .3 3. . T TH HE E C CO OM MM MA AN ND DS S ( (U UP P/ /D DO OW WN N) )

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