haupa SD300-6 User manual

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Electro-hydraulic crimping tools
„SD300-6“ / „SD400-6“
Art. 216663 / 216667
INSTRUCTION MANUALElectro-hydraulic SMART crimping tools
Video 216663/M Video 216667/M

1. Technical data
Area of appli ation: For the reation of an ele tri al onne tion by means of ompression
S ope of delivery: 1 rimping tool, 1 harger, 1 battery, 1 arry loop, in plasti ase,
without pressing dies.
Pressing for e: 60 kN
Oil type: ISO lass vis osity 15
Safety: The tool is fitted with a safety value that has been set at the fa tory.
Stru ture: The working head an be rotated by 180° to make it easier to adapt to
the operation to be arried out. The model Art. 216801 does not prote t
the operator when working on ables that arry power.
Guarantee: 2 year guarantee if used for the purpose it is intended.
2. Area o work
• Pressing force: 60 kN
• Working pressure in bar: 700
• Pressing width: thorn
• Crimping range cable lugs: 216663: Cu 16-300 / 216667: Cu 25-400
• Crimping range connectors: 216663: Cu 16-120 / 216667: Cu 25-400
• Pressing time, battery-operated in sec.: 6-12
• Battery charging time in min.: 60
• Battery type: Li-Ion, 18 V, 2 Ah
• Weight in kg: 216663: 2,4 / 216667: 2,4
• Weight set in kg: 216663: 7,9 / 216667: 7,9
GO
NO GOGO
NO GO
GO
NOGO
Art.
216660/L
Art.
216660/B
Video
Extent of supply:
10 x Test pin 216660/L
1x Template for four mandrel Pressing 216660/L

Germany: HAUPA GmbH & Co. G, önigstraße 165-169, D-42853 Remscheid.
Phone: [phone], Fax: [phone], [email protected] • Errors and technical changes reserved.
english
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Preparation:
Before starting up the tool, read the operating instructions first.
All current-carrying elements in the area you are working in should be disconnected.
Otherwise the protective procedures for working in the vicinity of components under current
must be implemented. (DIN EN 50110)
Do not use the tool if you are tired or under the influence of medication, drugs or alcohol.
Take into account the valid accident prevention and safety regulations and use the tool
exclusively for the purpose for which it is intended.
Only electro-technically trained persons over 16 years of age may process connecting
materials using the tool.
The operating instructions must always be carried with the tool.
The instructions must have been read and understood by the user.
The operator must ensure that this is the case.
Start:
• The device has a manual return that brings the piston back to the starting point when the
maximum pressing force has been achieved.
• The pressing head can be infinitely rotated by 360° about the longitudinal axis. This
enables mounting even in difficult to access locations.
• The pressing head has centring pins which ensure automatic centring of the connection
material in the pressing head.
Pushbutton
to advance
Pushbutton for
return movement
Thorn pressing

3. Notes regarding correct use
Before you start work, all active, thus current-carrying elements in the area around the
assembler must be switched to without power. If this is not possible, protective procedures for
working in the vicinity of components under current must be implemented. The charge status
of the battery should be checked before you start work
3.1. Operating the device
First, the bolt is removed and the bar opened. The connection material is place centrally
between the 4 pressing spikes.
Caution!
If the pressing is not centred, this may result in damage to the pressing head!
Then the pressing head is fully closed up again. The actuation of the operating switch triggers
the pressing procedure which is characterised by the meeting of the pressing spikes. A pres-
sing procedure is completed when the pressing spikes have been joined and the device swit-
ches over to idle.
The return of the piston is carried out manually after the maximum operating excess pressure
is reached. Then a further pressing procedure can be carried out or the bar can be opened
and the connection material removed from the pressing head.
Before reaching into the pressing head, remove the battery to ensure that the device is not
activated accidentally.
Pressing the reset button brings the pressing spikes back to the starting position in the event
of faults or an emergency.
The pressing procedure can be interrupted at any time by releasing the operating switch.
3.2. Explanation o the areas o application
The pressing tool has pressing spikes that use force to compress copper and aluminium con-
nection materials without the need to change tools.

Germany: HAUPA GmbH & Co. G, önigstraße 165-169, D-42853 Remscheid.
Phone: [phone], Fax: [phone], [email protected] • Errors and technical changes reserved.
english
… convincing solutions
4. Removin and insertin the battery
Hold the tool firmly and press the battery release button to remove the battery.
ATTENTION:
Never short- ir uit the battery.
Insertin the battery
Insert the battery until it li ks into pla e. Make sure the poles are fa ing the right way
Char in
Before using the tool, harge the battery as follows: Conne t the able of the harger to a
so ket (AC).
Insertin the battery into the char er
Insert the battery firmly, as shown in here until it touches the bottom of the charging
compartment.
ATTENTION:
If the battery is inserted incorrectly, it will not only not be charged, it may also damage the
charger (e.g. by bending the terminals/short-circuiting).
Char in
When you insert a battery into the harger, the battery is harged
and the harging light.
When the battery is fully harged, the harging indi ator shows 100% and a beep.
Remove the battery immediately and dis onne t the harger from the mains.
Attention!
Please remove the battery durin transport and after
usa e – because of avoidin deep dischar e!

Permitted only on stabilized power sources!
Char in only for HAUPA batteries!
2 Ah
60 min.

Germany: HAUPA GmbH & Co. G, önigstraße 165-169, D-42853 Remscheid.
Phone: [phone], Fax: [phone], [email protected] • Errors and technical changes reserved.
english
… convincing solutions

5. Care and maintenance
Cleaning
• Careful cleaning of the tool, in particular, the moving parts contributes towards a longer
useful life. Remember that dust, sand, environmental influences, in particular a high salt
index, and dirt in general are extremely damaging to hydraulic tools.
Power switch
Check to see whether the switch on the machine automatically pops out again when you
release it.
Storage
To prevent damage to the tool as a result of bumps, dust etc. you should if possible store the
tools in the original packaging.
Guarantee:
2 year guarantee when used for the purpose it is intended when the annual maintenance
intervals are maintained by an authorised HAUPA service centre. We reserve the right to
rework the product.
Faults:
Loss of oil:
Send to the HAUPA service centre. Do not open!
Disposal:
…in accordance with the scope of validity of the European WEEE (2002/96/EU) and RoHS
directives (2002/95/EU). Batteries must be disposed off separating according to the battery
directive.
WITH EVERY REPLACEMENT PART ORDER, INCLUDE THE FOLLOWING INFORMATION:
1) Article number.
2) Article description.
3) Reference to the operating instructions and/or date.
4) Tool type.
5) Serial number of the tool.
The guarantee is voided if you use parts that are not original replacement parts from HAUPA.

Germany: HAUPA GmbH & Co. G, önigstraße 165-169, D-42853 Remscheid.
Phone: [phone], Fax: [phone], [email protected] • Errors and technical changes reserved.
english
… convincing solutions
Art. 216663

Art. 216667

HAUPA GmbH & Co.KG, Königstr. 165-169, 42853 Remscheid, Germany
EC declaration of conformity
HAUPA factory certificate
Remscheid, 23.03.2016
Product: Battery hydraulic crimping tool
Product range: Around the cable
Art. no.: 215770; 215770/M; 215881; 215881/M; 216800;
216801; 216801/M; 216601; 216622; 216503; 216663;
216663/M; 216667; 216667/M; 216669; 216669/M
Note: A correct connection according VDE 0220 Part 2 is only
guaranteed if the user work with Haupa cable lugs and also
adequate HAUPA pressing tools.
The tools are not isolated and it is forbidden to work under
tension.
HAUPA GmbH & Co.KG, Königstr. 169, 42853 Remscheid, Germany
Phone [phone] – 0, Fax [phone] – 840
Herewith we declare that the above mentioned tools are manufactured according the
following guidelines:
CE guidelines 98/37/EEC, 89/336/EEC
Jens-Ole Paas Jochen Husli
Qualitätsmanagement Produktmanagement
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