Hawk Doppler Microwave Series User manual

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A Higher Level of Performance
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Gladiator
Doppler Microwave Series
Product Flow Detection
Circular Polarisation
Manual

Table of Contents
Gladiator Doppler Microwave Series
2
Contents
PROPRIETARY NOTICE
The information contained in this publication is derived in part from proprietary
and patent data. This information has been prepared for the express purpose
of assisting operating and maintenance personnel in the efficient use of the
instrument described herein. Publication of this information does not convey any
rights to use or reproduce it, or to use for any purpose other than in connection
with the installation, operation and maintenance of the equipment described
herein.
WARNING
This instrument contains electronic components that are susceptible to damage
by static electricity. Proper handling procedures must be observed during the
removal, installation, or handling of internal circuit boards or devices:
Handling Procedure:
1. Power to unit must be removed prior to commencement of any work.
2. Personnel must be grounded, via wrist strap or other safe, suitable means,
before any printed circuit board or other internal devices are installed,
removed or adjusted.
3. Printed circuit boards must be transported in a conductive bag or other
conductive container. Boards must not be removed from protective container
until the immediate time of installation. Removed boards must be placed
immediately in a protective container for transport, storage, or return to
factory.
Overview 3
Principle of Operation 3
Typical Uses 3
Function 3
Features 3
Dimensions 4
Remote Microwave System 4
MA Series Weldments and Windows (UHMW / PTFE) 5
MA Series Weldments and Windows (Ceramic) 6
MD Series Weldments and Windows 7
Weldments and Windows (Ceramic Tile & Firebrick
Assemblies) 8
Mounting 9
General Guidelines 9
Mounting 10
Mounting With Windowed Weldments 10
Wiring 11
Remote System Connection - HAWK Supplied Cable 11
Remote System Connection - Customer Supplied Cable
12
Alternate Cable Type Between
Amplifier and Sensors 12
Integral System Connection 13
Wiring - Relay Functions 14
Functionality Layout 15
Integral System 15
Commissioning 16
Remote System 16
Integral System 17
Remote Software 18
Operational Diagnostics 18
Remote Software 19
Main Menus & Interface 19
Quickset Menu - Parameters 20
Advanced Menu - Parameters 21
Integral Test Switch 22
Integral Receiver Test Switch Functions 22
Troubleshooting 23
Troubleshooting 23
Error Codes 24
Safety Information 25
FCC Regulations 25
Part Numbering 26
Remote Version 26
Integral Version 27
Accessories 27
MA Series Mounting Accessories 28
MD Series Mounting Accessories - Kit 28
MD Series Mounting Accessories - Parts 29
Specications 30
A Higher Level of Performance 31

Overview
3
Principle of Operation
The HAWK Gladiator Doppler Microwave flow switch is used in process applications requiring highly reliable
non-contact, non intrusive product flow detection and movement. The system operates by sending out bursts
of microwave energy toward the target product being monitored. The target product will reflect some of the
microwave energy back to the system where it is processed to determine if the product is flowing or moving.
The system uses the Doppler principle to determine if the product is moving by monitoring small charges in
the reflected signal frequency.
When product flow is detected or stops the user set delay period begins and then the relay output is switched
for alarm or control purposes. The system also has adjustable Sensitivity to compensate for product
dielectrics or movement speeds that may partially reflect the microwave energy. The relay can be set to
either energize or de-energise when product flow is detected. LED indicators are provided to indicate flow
detection and relay status.
• State of the art Circular transmission
• Flow / No Flow detection
• LCD push button setup / diagnostics on remote
amplier
• Simple sensitivity adjustment and calibration
• Remote sensor or Integral ‘all in one’ types
• Relay outputs: Integral (1 + failsafe) Remote (2)
• Remote test function
• Adjustable ON and OFF delays (0-20 sec)
• Remote 3G HAWKlink connection option
• Remote amplier to sensor separation up to 500 meters
(1640 ft)
• Bright visual status indication on sensors
• Independent housing alignment after mounting sensor.
Gladiator Doppler Microwave Series
Typical Uses
Detection of moving materials or moving objects where the microwave energy will be reflected back to the
sender/receiver from the falling material or moving objects, where a switch point or continuous output is
required.
Features

Dimensions
4
Remote Microwave System
RemoteAmplier
Gladiator Doppler Microwave Series
14 mm (0.6”)
74 mm (2.9”)
78 mm (3.1”)
107 mm (4.2”)
111.5 mm (4.4”)
4 mm (0.2”)
50 mm (2”)
131.5 mm (5.2”)
7.5 mm (0.3”)
192.5 mm (7.6”)
141.5 mm (5.6”)
190 mm (7.5”)
182.5 mm (7.2”)
147 mm (5.8”)
167.5 mm (6.6”)
147 mm (5.8”)
30.7 mm (1.2”)
158 mm (6.2”)
108 mm (4.3”)
190 mm (7.5”)
174 mm (6.9”)
192.5 mm (7.6”)
182.5 mm (7.2”)
30.0
20.2
33.029.029.033.0
1
6
.
2
Remote Sensor
129.5 mm (5.1”) 135.5 mm (5.3”)
Ø88 mm (3.5”)
Ø160 mm (6.3”)
90 mm (3.5”)
50 mm (2”)
Ø85 mm (3.3”)
2 mm (0.078”)
Ø165 mm (6.3”)
Ø277 mm (10.9”)
Ø238 mm (9.3”)
8xØ22 mm
Holes THRU
160 mm (6.3”)
160 mm (6.3”)
135 mm (5.3”)
Ø88.5 mm (3.5”)
4 x 10mm
(0.375”) holes
Alignment
marks
(A)
4 x 7mm
(0.28”) holes
129.5 mm (5.1”)
135.5 mm (5.3”)
Ø88 mm (3.5”)
Ø160 mm (6.3”)
90 mm (3.5”)
50 mm (2”)
Ø85 mm (3.3”)
2 mm (0.078”)
Mounting BracketIntegral Sensor

5
MA Series Weldments and Windows (UHMW / PTFE)
Weldment with UHMW / PTFE Windows
Weldment is welded to the vessel. Window threads into Weldment
Dimensions
Gladiator Doppler Microwave Series
Ø 6.5mm (0.25”)
2 Places
75mm (2.95") 15mm (0.59")
H
I
V
T
U
12.3mm (0.48”) 11-12.7mm (0.43-0.5”)
R
P Q
K
M
J
L
N O
Ø6.3mm (0.25”)
2 Places
B
D
E
FA
C
S
G
Window Weldment
Weldment / Window Parts
Part
Number
Size Window Weldment
MA0 3”
MA3 3”
MA4 4”
MA5 6”
MA6 3”
MA7 4”
MA8 6”
MA18 4”
MA19 3”
MA20 4”
MA21 3”
MA22 4”

 
 
 
 
 
 





Size A B C D E F G
3” 100
(3.94”)
3”
NPT
22
(0.87”)
5
(0.2”)
92.5
(3.64”)
118
(4.65”)
4
(0.16”)
4” 125
(4.92”)
4”
NPT
24.4
(0.96”)
5
(0.2”)
120
(4.72”)
148
(5.83”)
4
(0.16”)
6” 190.4
(7.5”)
6”
NPT
40
(3.94”)
5
(0.2”)
175
(6.89”)
223
(8.78”)
11.2
(0.44”)
Size H I
3” 3”
NPT
28.7
(1.13 ”)
4” 4”
NPT
35
(1.38”)
6” 6”
NPT
40
(1.57”)
Ø 6.5mm (0.25”)
2 Places
75mm (2.95") 15mm (0.59")
H
I
V
T
U
12.3mm (0.48”) 11-12.7mm (0.43-0.5”)
R
P Q
K
M
J
L
N O
Ø6.3mm (0.25”)
2 Places
B
D
E
FA
C
S
G
UHMW / PTFE Window

6
Dimensions
Gladiator Doppler Microwave Series
MA Series Weldments and Windows (Ceramic)
Weldment with Ceramic Windows
Weldment is welded to the vessel. Window is locked into Weldment with Locking Retainer.
Weldment / Window Parts
Part
Number
Size Window Weldment
MA16 3”
MA17 4”




Size J K L M N O P Q R S T U V
3”
100
(3.94”)
3”
NPT
22
(0.87”)
5
(0.2”)
65
(2.56”)
75
(2.95”)
92.5
(3.64”)
118
(4.65”)
4
(0.16”)
75
(2.95”)
65
(2.56”)
3”
NPT
74.5
(2.93”)
4” 125
(4.92”)
4”
NPT
24.4
(0.96”)
5
(0.2”)
90
(3.54”)
101
(3.98”)
120
(4.72”)
148
(5.83”)
4
(0.16”)
100
(3.94”)
90
(3.54”)
4”
NPT
100.5
(3.96”)
Ø 6.5mm (0.25”)
2 Places
75mm (2.95") 15mm (0.59")
H
I
V
T
U
12.3mm (0.48”) 11-12.7mm (0.43-0.5”)
R
P Q
K
M
J
L
N O
Ø6.3mm (0.25”)
2 Places
B
D
E
FA
C
S
G
Window WeldmentLocking
Retainer
Ø 6.5mm (0.25”)
2 Places
75mm (2.95") 15mm (0.59")
H
I
V
T
U
12.3mm (0.48”)
11-12.7mm (0.43-0.5”)
R
P Q
K
M
J
L
N O
Ø6.3mm (0.25”)
2 Places
B
D
E
FA
C
S
G
Locking Retainer
Ø 6.5mm (0.25”)
2 Places
75mm (2.95") 15mm (0.59")
H
I
V
T
U
12.3mm (0.48”)
11-12.7mm (0.43-0.5”)
R
P Q
K
M
J
L
N O
Ø6.3mm (0.25”)
2 Places
B
D
E
FA
C
S
G
Ceramic Window

7
Dimensions
Gladiator Doppler Microwave Series
MD Series Weldments and Windows
Weldment with UHMW or PTFE Windows
The Weldment is welded to the vessel. The Window locks into the weldment using a locking ring.
WeldmentUHMW / PTFE Window Assembled Piece
A
B
C D
E
P.C.D.
10°
N x M5 x 6.5mm (0.25”)
22mm (0.87”)
5mm
(0.2”)
19mm (0.75”)
F
H
G
Part No1. Window
Material
A B C D E P.C. D No.
Holes
mm in mm in mm in mm in mm in mm in
MD3-X UHMW 122 4.8 93 3.7 77 3.0 115 4.5 90 3.5 99 3.9 4
MD4-X UHMW 148 5.8 120 4.7 102 4.0 141 5.6 116 4.6 125 4.9 6
MD5-X UHMW 203 8.0 175 6.9 153 6.0 196 7.7 171 6.7 180 7.1 6
MD6-X PTFE 122 4.8 93 3.7 77 3.0 115 4.5 90 3.5 99 3.9 4
MD7-X PTFE 148 5.8 120 4.7 102 4.0 141 5.6 116 4.6 125 4.9 6
MD8-X PTFE 203 8.0 175 6.9 153 6.0 196 7.7 171 6.7 180 7.1 6
1X = Weldment Material Selection
Part No1. Window
Material
F G H P.C. D No.
Holes
mm in mm in mm in mm in
MD3-X UHMW 89 3.5 76 3.0 41.6 99 3.9 4
MD4-X UHMW 115 4.5 102 4.0 41.6 125 4.9 6
MD5-X UHMW 170 6.7 153 6.0 4.5 1.8 180 7.1 6
MD6-X PTFE 89 3.5 76 3.0 41.6 99 3.9 4
MD7-X PTFE 115 4.5 102 4.0 41.6 125 4.9 6
MD8-X PTFE 170 6.7 153 6.0 4.5 1.8 180 7.1 6
1X = Weldment Material Selection

317.5mm (12.5")
152.4mm (6.0")
101.6mm
(4.0")
152.4mm (6.0")
101.6mm (4.0")
25.4mm (1")
50.8mm
(2.0")
215.9mm
(8.5")
76.2mm
(3.0")
228.6mm (9.0")
114.3mm
(4.5")
94mm
(3.7")
135mm (5.31")
300mm (11.8")
4 mounting holes 10mm (3/8")
101mm
(3.97")
140mm (5.51")
End closed
with UHMW
window
8
Weldments and Windows (Ceramic Tile & Firebrick Assemblies)
Weldment with Ceramic Windows
Weldment is welded to the vessel. Window is locked into Weldment with Locking Retainer
Dimensions
Gladiator Doppler Microwave Series
Weldment / Window Parts
Part Number Size Window Weldment
MA9 Special
MA10 Special
MA16 3”
MA17 4”








Mounting Assemblies
FirebrickCeramic Tile
317.5mm (12.5")
152.4mm (6.0")
101.6mm
(4.0")
152.4mm (6.0")
101.6mm (4.0")
25.4mm (1")
50.8mm
(2.0")
215.9mm
(8.5")
76.2mm
(3.0")
228.6mm (9.0")
114.3mm
(4.5")
94mm
(3.7")
135mm (5.31")
300mm (11.8")
4 mounting holes 10mm (3/8")
101mm
(3.97")
140mm (5.51")
End closed
with UHMW
window
317.5mm (12.5")
152.4mm (6.0")
101.6mm
(4.0")
152.4mm (6.0")
101.6mm (4.0")
25.4mm (1")
50.8mm
(2.0")
215.9mm
(8.5")
76.2mm
(3.0")
228.6mm (9.0")
114.3mm
(4.5")
94mm
(3.7")
135mm (5.31")
300mm (11.8")
4 mounting holes 10mm (3/8")
101mm
(3.97")
140mm (5.51")
End closed
with UHMW
window

Mounting
9
General Guidelines
Gladiator Doppler Microwave Series
1. When looking for a mounting location it is
important to locate and mount the interior of the
window/sensor face for each unit flush with the vessel
wall and where minimal build-up will occur. The
system can penetrate through generous amounts of
buildup of various products, however, the better the
position, the more reliably it will operate. A cavity in
the vessel mount position where build up is possible
will result in a ‘plug’ forming in front of the beam path
resulting in unit performance issues.
2. Microwave energy cannot penetrate through steel
linings or other conductive linings. You must cut
a viewing hole and use an appropriate windowed
weldment.
3. For high vibration applications, it is necessary to
isolate the electronics to keep them from long term
damage. This is most often accomplished using
UHMW or Teflon windowed weldments in the vessel
walls, and mounting the Microwave to a separate
stable structure (I-beam, handrail) to isolate them
from vibration. Isolation shock mounts can also be
provided to help protect the electronics.
4. For high temperature applications (precipitators,
cement cyclones, etc.), it is necessary to ensure that
the sensors do not exceed maximum temperature.
This is normally achieved by installation of
temperature resistant windows of ceramic or firebrick,
and positioning of the Sender and Receiver in line
with the windows.
XX
Product Flow
Sending Unit Receiving Unit
Isolation Mount
Adjustable microwave mounting bracket
MA-12 or MA-13 welded to vessel wall.
UHMW (MA-12) or Teflon (MA-13) Window.
X = 30° Maximum
Hopper/Feeder
XX
Product Flow
Sending Unit Receiving Unit
Isolation Mount
Adjustable microwave mounting bracket
MA-12 or MA-13 welded to vessel wall.
UHMW (MA-12) or Teflon (MA-13) Window.
X = 30° Maximum
Hopper/Feeder
XX
Product Flow
Sending Unit Receiving Unit
Isolation Mount
Adjustable microwave mounting bracket
MA-12 or MA-13 welded to vessel wall.
UHMW (MA-12) or Teflon (MA-13) Window.
X = 30° Maximum
Hopper/Feeder
Do not mount
with cavity


Do not mount
where sensor can
be damaged by
material

Mount flush
with wall in safe
location
XX
Product Flow
Sending Unit Receiving Unit
Isolation Mount
Adjustable microwave mounting bracket
MA-12 or MA-13 welded to vessel wall.
UHMW (MA-12) or Teflon (MA-13) Window.
X = 30° Maximum
Hopper/Feeder
Mount behind
flush Window/
Weldments

Mounting
10
General Guidelines
Gladiator Doppler Microwave Series
Mounting With Windowed Weldments
Windowed Weldments are designed to protect the Microwave from the hazards of the application. The
weldment is welded to the chute/application wall, and then the window is threaded or locked into position. The
Microwave pulse will pass through plastics and ceramics. However it will not pass through metallic type lining.
• Mount with minimal distance between
Sensor face and chute wall.
• Mount adjacent to falling product flow
• For slower moving materials (such as
product on conveyor) mount at 45 degree
angle to incoming material direction for
optimal signal return
4” UHMW Windowed Weldment
Chute Walls

Wiring
11
Remote System Connection - HAWK Supplied Cable
• The black wire of HAWK supplied cable comes with one end GND and the other GND / SHLD together.
• The GND / SHLD end is a larger cable which has been heat shrunk. The GND only end is the same size as
the other cables.
• The GND / SHLD end must be connected to the amplifier.
Gladiator Doppler Microwave Series
**
**
microwave sender
STATUS
remote
Signal
STATUS
Gladiator Remote Amplifier
+–
A
1L
+
–
N
B
RED
BLACK
BLUE
WHITE
BROWN
Is
SENSOR DC-In AC-In*4-20mA COMMS
MIC-SENDER
RED BLACK BROWN
SLAVE IN MASTER OUT TEST IN
RELAY 1
NC COM NO
RELAY 2
NC COM NO
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Remote Receiver
Sender
Inputs model dependent
Add wire between
terminal 8 and
ground screw
Add wire between
terminal 8 and
ground screw
1 2 3 4 5 6 7 8 9 10
BRN RED BLK
1 2 3 4 5 6 7 8 9 10
BRN RED BLK WHT BLU
Ground screw
Ground screw
Remote Sensor
Amplifier
(GND / SHLD end)
Sender / Receiver
(GND only end)
**
**
microwave sender
STATUS
remote
Signal
STATUS
Gladiator Remote Amplifier
+–
A
1L
+
–
N
B
RED
BLACK
BLUE
WHITE
BROWN
Is
SENSOR DC-In AC-In*4-20mA COMMS
MIC-SENDER
RED BLACK BROWN
SLAVE IN MASTER OUT TEST IN
RELAY 1
NC COM NO
RELAY 2
NC COM NO
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Remote Receiver
Sender
Inputs model dependent
Add wire between
terminal 8 and
ground screw
Add wire between
terminal 8 and
ground screw
1 2 3 4 5 6 7 8 9 10
BRN RED BLK
1 2 3 4 5 6 7 8 9 10
BRN RED BLK WHT BLU
Ground screw Ground screw
Remote Receiver
Status LED
• Green when powered
• High illumination = no movement detected
• Low / flickering illumination = flow detected
Use long nose
pliers to extract
terminals
*AC-In is replaced by 36-60VDC with Power Input
Option ‘C’.
**Ground the housing to vessel if vessel is metallic.
Ground the housing to plant ground if vessel is
non-metallic.
**
**
microwave sender
STATUS
remote
Signal
STATUS
Gladiator Remote Amplifier
+–
A
1L
+
–
N
B
RED
BLACK
BLUE
WHITE
BROWN
Is
SENSOR DC-In AC-In4-20mA COMMS
MIC-SENDER
RED BLACK BROWN
SLAVE IN MASTER OUT TEST IN
RELAY 1
NC COM NO
RELAY 2
NC COM NO
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Remote Receiver
Sender
Inputs model dependent
1 2 3 4 5 6 7 8 9 10
BRN RED BLK
1 2 3 4 5 6 7 8 9 10
BRN RED BLK WHT BLU
Add wire between
terminal 8 and
ground screw
Add wire between
terminal 8 and
ground screw
Ground screw Ground screw
**Ground the housing to vessel if vessel is metallic.
Ground the housing to plant ground if vessel is non-metallic.
**
**
microwave sender
STATUS
remote
Signal
STATUS
Gladiator Remote Amplifier
+–
A
1L
+
–
N
B
RED
BLACK
BLUE
WHITE
BROWN
Is
SENSOR DC-In AC-In*4-20mA COMMS
MIC-SENDER
RED BLACK BROWN
SLAVE IN MASTER OUT TEST IN
RELAY 1
NC COM NO
RELAY 2
NC COM NO
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Remote Receiver
Sender
Inputs model dependent
Add wire between
terminal 8 and
ground screw
Add wire between
terminal 8 and
ground screw
1 2 3 4 5 6 7 8 9 10
BRN RED BLK
1 2 3 4 5 6 7 8 9 10
BRN RED BLK WHT BLU
Ground screw Ground screw

Wiring
12
Remote System Connection - Customer Supplied Cable
Gladiator Doppler Microwave Series
Remote Sensor
Alternate Cable Colour Equivalents
Pairs HAWK Belden 3120A Dekoron
Pair 1 Red
Black
Red
Black
White 1
Black 1
Pair 2 White
Blue
Yellow
Green
White 2
Black 2
Pair 3 Brown
---
Brown
White (not used)
White 3
Black 3 (not used)
Pair 4 not used not used not used
Alternate Cable Type Between
AmplierandSensors
• 6 or 8 conductor (5 used) shielded twisted pair
instrument cable.
• Conductor size dependent on cable length.
• BELDEN 3120A, DEKORON or equivalent.
• Max: BELDEN 3120A = 500m (1640 ft).
3 pairs, 1 conductor not used.
Remote Receiver
Status LED
• Green when powered
• High illumination = no movement detected
• Low / flickering illumination = flow detected
Use long nose
pliers to extract
terminals
**
**
microwave sender
STATUS
remote
Signal
STATUS
Gladiator Remote Amplifier
+–
A
1L
+
–
N
B
RED
BLACK
BLUE
WHITE
BROWN
Is
SENSOR DC-In AC-In*4-20mA COMMS
MIC-SENDER
RED BLACK BROWN
SLAVE IN MASTER OUT TEST IN
RELAY 1
NC COM NO
RELAY 2
NC COM NO
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Remote Receiver
Sender
Inputs model dependent
Add wire between
terminal 8 and
ground screw
Add wire between
terminal 8 and
ground screw
1 2 3 4 5 6 7 8 9 10
BRN RED BLK
1 2 3 4 5 6 7 8 9 10
BRN RED BLK WHT BLU
Ground screw
Ground screw
*AC-In is replaced by 36-60VDC with Power Input
Option ‘C’.
**Ground the housing to vessel if vessel is metallic.
Ground the housing to plant ground if vessel is
non-metallic.
**
**
microwave sender
STATUS
remote
Signal
STATUS
Gladiator Remote Amplifier
+–
A
1L
+
–
N
B
RED
BLACK
BLUE
WHITE
BROWN
Is
SENSOR DC-In AC-In4-20mA COMMS
MIC-SENDER
RED BLACK BROWN
SLAVE IN MASTER OUT TEST IN
RELAY 1
NC COM NO
RELAY 2
NC COM NO
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Remote Receiver
Sender
Inputs model dependent
1 2 3 4 5 6 7 8 9 10
BRN RED BLK
1 2 3 4 5 6 7 8 9 10
BRN RED BLK WHT BLU
Add wire between
terminal 8 and
ground screw
Add wire between
terminal 8 and
ground screw
Ground screw Ground screw
**Ground the housing to vessel if vessel is metallic.
Ground the housing to plant ground if vessel is non-metallic.
**
**
microwave sender
STATUS
remote
Signal
STATUS
Gladiator Remote Amplifier
+–
A
1L
+
–
N
B
RED
BLACK
BLUE
WHITE
BROWN
Is
SENSOR DC-In AC-In*4-20mA COMMS
MIC-SENDER
RED BLACK BROWN
SLAVE IN MASTER OUT TEST IN
RELAY 1
NC COM NO
RELAY 2
NC COM NO
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Remote Receiver
Sender
Inputs model dependent
Add wire between
terminal 8 and
ground screw
Add wire between
terminal 8 and
ground screw
1 2 3 4 5 6 7 8 9 10
BRN RED BLK
1 2 3 4 5 6 7 8 9 10
BRN RED BLK WHT BLU
Ground screw Ground screw

Wiring
13
Gladiator Doppler Microwave Series
Note
AC power terminals may only be used when universal AC power supply option has been selected -
see part numbers - AC terminals have no function in products without universal AC power option.
RELAY
1. N
C
2. CO
M
3. N
O
COMMS DC-IN AC-IN
4. Test
+
7.
8.
N
9.
L1
10.
5.
B
6.
A
-
RECEIVER TERMINAL LAYOUT
12-30VDC 80-260VAC
RS 485
Use long nose
pliers to extract
terminals
Integral System Connection
**
**
D
e
l
a
y
FSHHI
LO FSL
CAL TEST
OFF OFF
Signal
S
e
n
s
i
t
i
v
i
t
y
microwave sender
STATUS
1 2 3 4 5 6 7 8 9 10
ON
1 2
ON
1 2
1 2 3 4 5 6 7 8 9 10
Ground
screw
Ground
screw **Ground the housing to vessel if vessel is
metallic. Ground the housing to plant ground
if vessel is non-metallic.
The AC earth / ground-cable must be
connected to the ground screw inside
the housing when using AC power.
**
**
D
e
l
a
y
FSHHI
LO FSL
CAL TEST
OFF OFF
Signal
S
e
n
s
i
t
i
v
i
t
y
microwave sender
STATUS
1 2 3 4 5 6 7 8 9 10
ON
1 2
ON
1 2
1 2 3 4 5 6 7 8 9 10
Ground
screw
Ground
screw **Ground the housing to vessel if vessel is
metallic. Ground the housing to plant ground
if vessel is non-metallic.
The AC earth / ground-cable must be
connected to the ground screw inside
the housing when using AC power.

Wiring
Gladiator Doppler Microwave Series
14
Relay - (Integral Version)
Relay 1 - (Remote Version)
FailSafe Switch Contact Action
Relay 2 - Remote version only. For
Integral units, the Test terminal can act
as a solid state output with a similar
function.
Wiring - Relay Functions
Switch contact actions.
123
123
123
123
123
123
No product flow detected
Product flow detected
NC NO
NC NO
NC NO
NC NO
NC NO
NC NO
COM COM
COM COM
COM COM
POWER FAILURE
NC NO NC NOCOM COM
INTERNAL FAILURE
POWER FAILURE
OR
SYSTEM OPERATING
NORMALLY
NC NOCOM NC NOCOM
State 1State 2
Smart Integral
Receiver terminal
numbers
Remote Amplifier
terminal function
labels
FailSafe Low
FSL
FailSafe High
FSH (default)
Relay Status
LED Status
Relay Action

Functionality Layout
Gladiator Doppler Microwave Series
15
D
e
l
a
y
2.5 Sec
0.5 Sec
15 Sec
Integral System
**
**
D
e
l
a
y
FSHHI
LO FSL
CAL TEST
OFF OFF
Signal
S
e
n
s
i
t
i
v
i
t
y
microwave sender
STATUS
ON
1 2
ON
1 2
D
e
l
a
y
FSHHI
LO FSL
CAL TEST
OFF OFF
Signal
S
e
n
s
i
t
i
v
i
t
y
1 2 3 4 5 6 7 8 9 10
ON
1 2
ON
1 2
3
4
567
9
microwave sender
STATUS
1
2
10
8
remote
Signal
STATUS
3
4
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
(3) Sensitivity dial
• In ‘Hi’ switch mode used to set unit Gain
• In ‘Lo’ switch mode used to adjust unit sensitivity
(4) Hi / Lo switch
• Hi mode for High Sensitivity to movement
• Lo mode for low sensitivity to movement.
(5) FSH / FSL switch
• FSH relay normally closed.
• FSL relay normally open.
(6) Status LEDs
• Green: Solid LED indicates no movement
Flashing / Flickering LED indicates movement
• Red: Relay indication. Illuminated when
closed.
(7) Cal switch
• Fluorescent light frequency filter. Cal (up) for 120Hz. Off
(down) for 100Hz
(8) Test switch
• Can be used for a failsafe / test relay.
(9) Delay pot
• Rotate clockwise to increase Relay on/off delay time.

Commissioning
Gladiator Doppler Microwave Series
16
Remote System
1. Mount the units according to Mounting Guidelines
To protect from surges, ensure that an external ground wire is connected between the outside ground screw
on the Gladiator housing and the vessel or other ground source.
2. Power the unit
3. Set the Sensitivity parameters.
Typically start with a high value (such as 95%).
4. Set the Relay Switch %Perform
A low value (<5%) is typical for most applications. When the Sensor Value % exceeds this point the relay will
switch
5. Select Relay Action
The Relay can switch ‘ON’ or ‘OFF’ as when material flow is detected. Select Failsafe Hi for normally closed
relay, or Failsafe Low for normally open relay.

Commissioning
Gladiator Doppler Microwave Series
17
1. Mount the units according to Mounting Requirements
1.1 If units are AC powered ensure proper grounding is connected to ground screw.
2. Power the unit
3. Select the required relay action
The Relay can switch ‘ON’ (FSL) or ‘OFF’ (FSH) FSH is recommended (ordinarily on/energized, switches off/
DEN when no movement is detected.
4. Choose Hi / Lo Sensitivity mode
For Hi Sensitivity setup - use the Sensitivity dial to adjust Sensitivity to movement (clockwise to increase
sensitivity)
For Lo Sensitivity setup - First set the switch to Hi mode and the rotate the dial to set Gain setting (clockwise
increases Gain making the unit more sensitive to movement). After this, set switch to Lo mode. You can now
rotate Sensitivity dial to adjust Sensitivity to movement (clockwise to increase sensitivity).
Most applications should start in ‘Hi’ mode with pot fully clockwise.
5. Set Delay timer
Choose relay delay time.
Approximate values indicated
D
e
l
a
y
2.5 Sec
0.5 Sec
15 Sec
Integral System
Sensitivity
95.0%
SW Point
75.0%
D
e
l
a
y
FSHHI
LO FSL
CAL TEST
OFF OFF
S
e
n
s
i
t
i
v
i
t
y
ON
1 2
ON
1 2
Sensitivity Pot: 1-2 o’clock
Sensitivity Switch: Hi
Delay Pot: 9 o’clock
Typical Setup

Remote Software
Gladiator Doppler Microwave Series
18
Diagnostic Description Notes
Sensor
Value
Sensor value indicates the amount of detected movement
ranging 0-100%. When this % exceeds the Switch On% the
relay will trigger
SW On
For the level relay to switch to state '2', the Sensor value
must exceed this SW On % for the duration of the on delay
time.
SW Off
For the level relay to switch to state '1', the Sensor value
must drop below this SW Off % for the duration of the off
delay time.
Switch mode 'Auto' will
automatically set the SW Off
% to 2/3rds of SW On %
Max The maximum recorded Sensor value % since last log reset
Min The minimum recorded Sensor value % since last log reset
Delay Dynamic switch delay time indication
Temp Measured temperature inside the Sensor
• Normal
• Failed
• Unit in normal operation
• Unit is in failsafe condition
Signal Signal strength measured in Hz. This value increases during
faster movement
Gain Gain% applied. This is set via the 'Sensitivity' parameter.
Noise Noise interference in V - Noise from interfering received
frequencies or along the communications wiring.
Operational Diagnostics

Remote Software
Gladiator Doppler Microwave Series
19
QuickSet
Cal Mounting
Yes / No
Relay Action
FailSafe Hi
UnLock
0
Sensor Value
CAL
CAL
Press
Press
CAL
CAL
CAL
Press
Press
Press
Press CAL
CAL
Press
CAL
CAL
CAL
RUN
Press
Press
Press
Press
Twice
Switch Point
76%
Delay Adjust
2.0S
Yes
50%
0.1S
FailSafe Hi
FailSafe Low
App Type
Blocked Chute
CAL
Press
QuickSet
UnLock
0
Sensor Value
0%
CAL
CAL
Press
Press
Press
Advanced
Press
To view Operational
Diagnostics
RUN
CAL
CAL
Default Unlock
code = 0
Standard parameters
Advanced parameters
Select / Edit / Save
Run / Return / Escape
Scroll up / down
Main Menus & Interface
Note: Parameters may vary depending on older software revisions

Remote Software
Gladiator Doppler Microwave Series
20
Parameter Description Options
Sensitivity
Sensitivity to movement. This is the primary setup
parameter. The higher the value the easier it is for
the system to detect movement.
0-100%
Switch Point
For the level relay to switch to state , the Sensor
value must exceed this SW On % for the duration
of the on delay time.
Switch Off% will default to 2/3rds
of this value
On Delay Adj Set on delay time for the first relay. • Adjustable in seconds
Off Delay Adj Set off delay time for the first relay. • Adjustable in seconds
Relay1Action Adjust the Relay action to be energised or
de-energised during normal operation
• FailSafe Hi
• FailSafe Low
Lock Code Set a lock code to prevent unauthorised access • Default 0
Quickset Menu - Parameters