Haws 4000.12 User manual

4000.12_V1 2014.08.08 Autor: tara
©Haws AG Switzerland Confidential Page 1
4000.12 Tank Shower
Picture 1: Cover picture
Project name: -
Tag No.: -
Project No. Haws: -
Order No.: -
Manufacturer: Haws AG
Bachweg 3
CH-3401 Burgdorf
Switzerland
Tel.: [phone]
Fax: [phone]
Mail: [email protected]
www.haws.ch
Document version: 140556 v1
Date of issue: 08.08.2014
Before starting all tasks, read the operating instructions!

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TABLE OF CONTENTS
1GENERAL INFORMATION .......................................................................................................................................... 3
1.1 STANDARDS:................................................................................................................................................................................. 3
1.2 SCHEDULE .................................................................................................................................................................................... 3
1.3 INFORMATION CONCERNING THIS DOCUMENTATION ................................................................................................................ 3
1.4 SYMBOL EXPLANATION ................................................................................................................................................................ 4
1.5 DISCLAIMER.................................................................................................................................................................................. 5
1.6 WARRANTY CONDITIONS ............................................................................................................................................................. 5
1.7 CUSTOMER SERVICE AND PRODUCT MONITORING ..................................................................................................................... 5
2SAFETY INFORMATION ............................................................................................................................................. 6
3DESCRIPTION............................................................................................................................................................ 6
3.1 CORRECT USE TO THE INTENDED PURPOSE ................................................................................................................................. 6
3.2 NAME PLATE ................................................................................................................................................................................ 7
3.3 OVER HEAD TANK SHOWER ......................................................................................................................................................... 7
3.1 DELIVERY INCLUDES ..................................................................................................................................................................... 9
4GENERAL ARRANGEMENT....................................................................................................................................... 10
5P & ID PROCESSSCHEMASTICS ................................................................................................................................ 11
6CONTROLS .............................................................................................................................................................. 12
7SPARE PARTS .......................................................................................................................................................... 13
7.1 SPARE PART LIST......................................................................................................................................................................... 14
7.2 RECOMMENDED SPARES FOR 2 YEARS CONTINUOUS OPERATION............................................................................................ 15
7.3 MATERIAL OF CONSTRUCTION................................................................................................................................................... 16
8WIRING DRAWING.................................................................................................................................................. 17
9INSTALLATION AND ERECTION INSTRUCTION ......................................................................................................... 18
9.1 CONDITIONS............................................................................................................................................................................... 18
9.2 ASSEMBLY INSTRUCTION ........................................................................................................................................................... 19
9.3 CONNECTION LIST ...................................................................................................................................................................... 25
9.4 CHECKLIST AFTER ERRECTING / YEARLY CHECKUP ..................................................................................................................... 25
9.4.1 PRE-COMMISSIONING PROCEDURE ................................................................................................................................ 26
9.4.2 COMMISSIONING PROCEDURE........................................................................................................................................ 26
9.5 BRIEFING OF PERSONNEL AND ORGANISATION OF MAINTENANCE .......................................................................................... 27
10 SITE ACCEPTANCE PROTOCOL ................................................................................................................................. 28
11 MAINTENANCE ....................................................................................................................................................... 30
11.1 MAINTENANCE SCHEDULE ......................................................................................................................................................... 30
11.2 MAINTENANCE REPORT ............................................................................................................................................................. 31
11.3 TROUBLE SHOOTING .................................................................................................................................................................. 33
12 MANUALS / DRAWINGS & CERTIFICATES OF COMPONENTS ................................................................................... 34
12.1 HEATING CABLE GM 2X .............................................................................................................................................................. 34
12.2 END SEAL KIT E-150.................................................................................................................................................................... 34
12.3 POWER CONNECTION KIT C-150-E ............................................................................................................................................. 34
12.4 JUNCTION BOX GIFAS TYPE 3020 ............................................................................................................................................... 34
12.5 THERMOSTAT RAYSTAT CONTROL 10......................................................................................................................................... 34
12.6 INDUCTIVE SENSOR IS M12 ........................................................................................................................................................ 34
12.7 BIMETAL THERMOMETER Model 52 .......................................................................................................................................... 34
13 CERTIFICATION HAWS............................................................................................................................................. 35
14 DECLARATION OF CONFORMITY HAWS .................................................................................................................. 36
15 LIST OF FIGURES ..................................................................................................................................................... 37

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1GENERAL INFORMATION
1.1 STANDARDS:
-EN ISO 12100-1:2011
-EN 15154-3:2009
-EN 15154-4:2009
-EN 60204-1:2006
-EN10244:2005
-ANSI Z358.1
1.2 SCHEDULE
Purchase Order: PO and clarification of all technical aspects Delivery date:
02.06.2014 30.07.2014 12.08.2014
1.3 INFORMATION CONCERNING THIS DOCUMENTATION
Use of documentation This documentation serves as a guideline for normal course of
trouble-free operations with safety showers model 4000.
Targed group This documentation is designed for:
Installation designers/Planners
Installers
Operators
Tester
Repairmen
Requisition to read this documentation This documentation must be read carefully by any person who
is or will be responsible for using, maintaining or repairing this
equipment. Please contact the manufacturer / supplier if you
are uncertain or have any questions.
Storage location of this documentation This documentation is an integral part of the Safety
equipement and should be accessable for all persons in
charge.
Reselling products In case the product should be passed on to a successive user
then the operating and maintenance instructions must also be
included.
Concomitant regulations,
guidelines and norms Besides the advices in this opearting instruction, please also
regard the advices and signs on the safety-equipement.
Furthermore, the local accident prevention regulations and
general safety conditions for the application of the
Safetyequipement are also applicable.
Illustrations in this documentation The illustrations in this guide are for the purpose of
explanation and may differ from the actual design of your
safety shower.

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1.4 SYMBOL EXPLANATION
In these instructions, safety instructions are designated by symbols. The safety instructions are initiated by key
words that express the extent of the hazard. It is imperative to adhere to safety instructions and act with
caution in order to prevent accidents, personal injury and material damage.
DANGER !
… points to an immediately dangerous situation, which will lead to death or serious injuries if it is not avoided
_____________________________________________
WARNING !
… points to a potentially dangerous situation, which will lead to death or serious injuries if it is not avoided
_____________________________________________
CAUTION !
… points to a potentially dangerous situation, which may lead to minor or light injuries if it is not avoided
_____________________________________________
ATTENTION !
… points to a potentially dangerous situation, which may lead to property damage if it is not avoided.
_____________________________________________
NOTICE !
… emphasizes useful hints and recommendations as well as information for efficient and trouble-free
operation.
_____________________________________________

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1.5 DISCLAIMER
Information in this documentation All information and notes in this manual were compiled under
consideration of valid standards and regulations, the present
status of technology and our years of knowledge and
experience. The actual scope of delivery can, by special
designs, deviate from the explanations and presentations
given here, because of the utilization of additional order
options, or because of the most recent technical changes.
Shipment The responsibilities agreed in the delivery contract, the
General Terms and Conditions as well as the delivery
conditions of the manufacturer and the statutory regulations
valid at the time of the conclusion of the contract are
effective.
Technical modifications The manufacturer reserves the right to make technical
modifications according to legal regulations stipulating the
continual improvement of product features and safety.
exclusion of liability The manufacturer will not guarantee against any accident
caused by caused by the following:
Use not according to regulations
On non-observance of this operating manual and its
operating instructions
Work or handle on this safetyepuipement by non-qualified
personnel
Use of spare parts other than those from the original
manufacturers
Alterations, additions or maintenance without the written
approval of manufacturer
use of unsuitable operating equipment
1.6 WARRANTY CONDITIONS
Reference The guarantee conditions shall be as stipulated in the sales
contract and General Terms of Business of the manufacturer.
General It will be up to the manufacturer to decide on the warranty
claim. The event of any action that falls under warranty the
original warranty period will not be prolonged and no new
warranty will be given.
If repairs during the warranty period are carried out by
operator or third partys without the manufacturers written
permission, the warranty will expire immediately.
1.7 CUSTOMER SERVICE AND PRODUCT MONITORING
Customer service If any problems are encountered during installation or
operation which cannot be resolved with the aid of the
installation and maintenance instructions, please contact the
supplier or manufacturer for more information.
Product monitoring The common aim is to continuously improve our safety
products, processes and services for customers. Furthermore,
our employees are always interested in new information and
experience arising from use and which can be valuable for the
improvement of our products.

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2SAFETY INFORMATION
WARNING !
Faulty installation.
Negligent maintenance.
Tripping hazards and barriers on your way to the safety
shower.
Mortal danger!
Risk of loss of eyesight!
Danger of permanent damage to health!
This safety shower shall safe life and eye sight:
Do not risk the effectiveness of the safety shower by
unprofessional installation.
Check weekly the function of the safety shower and
provide immediate troubleshooting.
Please ensure at all time that there are no tripping hazards
and barrieres on the way to the safety shower.
_____________________________________________
Personal Protective Equipement •Wear personal safety equipment in accordance with the
relevant local regulations.
3DESCRIPTION
3.1 CORRECT USE TO THE INTENDED PURPOSE
The safety shower
-4000.12 combination unit
Is a
-Body shower with water and additive inlet connection at
storage tank.
In combination with an
-Integrated eyewash with water supply connection to
storage tank.
and meets the requirements of
-Non plumbed-in body showers according to
EN 15154-3:2009
and
-Non plumbed-in eyewash units according to
EN 15154-4:2009
Any other use is not according to the directives
NOTICE !
Use for the intended purpose also includes observation of the appropriate INSTALLATION AND ERECTION
INSTRUCTION instruction Page 18 including compliance with the CONDITIONS Page 18 and regular
MAINTENANCE Page 30.
_____________________________________________

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3.2 NAME PLATE
Picture 2: Name plate
3.3 OVER HEAD TANK SHOWER
HAWS Integrated model 4000.12 is a self contained combination shower with a 1200 liter over head tank.
The shower is driven by gravitiy of the water column.
Optional: The water tank can be ordered heat traced and insulated for
outdoor application. With this option the water temperature
can be set between 25-28°C.
The HAWS Integrated model 4000.12 is designet according ANSI Z358.1. However the gravity fed tank shower
do not meet ANSI Z358.1 because the flow performance is not constant for the entire flushing time of 15
minutes.
The tank capacity lasts for at least 15 minutes flushing time of body shower and eyewash. The stainless steel
tank incorporates a water level indicator and a temperature gauge.
The cabin offers enough space for two people.
Frame, side walls and roof are made of stainless steel.
The frame can be anchored to the ground. The tank comes with lifting lugs for easy erection.
The body shower has an average capacity of approx. 60l/min. The flow decreases due to the static height of
water level decreases.
The eyewash has a capacity of 6l/min and lasts for at least 9 minutes during simultaneous operation with the
body shower.
The combination shower signs are according to ISO 3864-1 & ANSI Z358.1 standard. In addition a green-white
tape around the cabin is included.

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One bottle of water preservative is included in the scope of supply.
OPTIONAL:
-An inductive alarm sensor is connected to the level
indicator. The sensor will be activated if the water level
drops below the set point.
-Tank is insulated and heat traced. The water temperature
will be controlled by Thermostat and scald valve.

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3.1 DELIVERY INCLUDES
The Tank shower Model 4000.12 will be tailored to include the following:
-1x 1200lt Tank (stainless steel). Heat traced and insulated.
(25-28°C)
-1x Eye wash, mounted inside (Stainless steel).
Activated by foot treadle (Stainless steel). Capacity of
approx. 6l/min
-1x Body shower (Stainless steel) Capacety of approx.
60l/min.
-1x tank case (Stainless steel) including green/yellow
marking
-6x Frame elements (Stainless steel)
-1x Set of Eye wash and shower sign in jumbo size.
-1x Inductive alarm sensor
-1x thermostat Raystat control 10
-1x scald valve
-1x heating cable
-Voltage: 230V/ 50Hz.
-1x Water connection 1 1/4" BSP male
-1x temperature sensor PT-100
Weight of this unit: ca. 370kg
Dimensions: 1.05m x 1.13m x 3.56m (Length x Width x Height)

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4GENERAL ARRANGEMENT
Picture 3: Drawing of GA Haws