Haws 4000.12 User manual

4000.12_V1 2014.08.08 Autor: tara
©Haws AG Switzerland Confidential Page 1
4000.12 Tank Shower
Picture 1: Cover picture
Project name: -
Tag No.: -
Project No. Haws: -
Order No.: -
Manufacturer: Haws AG
Bachweg 3
CH-3401 Burgdorf
Switzerland
Tel.: [phone]
Fax: [phone]
Mail: [email protected]
www.haws.ch
Document version: 140556 v1
Date of issue: 08.08.2014
Before starting all tasks, read the operating instructions!

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TABLE OF CONTENTS
1GENERAL INFORMATION .......................................................................................................................................... 3
1.1 STANDARDS:................................................................................................................................................................................. 3
1.2 SCHEDULE .................................................................................................................................................................................... 3
1.3 INFORMATION CONCERNING THIS DOCUMENTATION ................................................................................................................ 3
1.4 SYMBOL EXPLANATION ................................................................................................................................................................ 4
1.5 DISCLAIMER.................................................................................................................................................................................. 5
1.6 WARRANTY CONDITIONS ............................................................................................................................................................. 5
1.7 CUSTOMER SERVICE AND PRODUCT MONITORING ..................................................................................................................... 5
2SAFETY INFORMATION ............................................................................................................................................. 6
3DESCRIPTION............................................................................................................................................................ 6
3.1 CORRECT USE TO THE INTENDED PURPOSE ................................................................................................................................. 6
3.2 NAME PLATE ................................................................................................................................................................................ 7
3.3 OVER HEAD TANK SHOWER ......................................................................................................................................................... 7
3.1 DELIVERY INCLUDES ..................................................................................................................................................................... 9
4GENERAL ARRANGEMENT....................................................................................................................................... 10
5P & ID PROCESSSCHEMASTICS ................................................................................................................................ 11
6CONTROLS .............................................................................................................................................................. 12
7SPARE PARTS .......................................................................................................................................................... 13
7.1 SPARE PART LIST......................................................................................................................................................................... 14
7.2 RECOMMENDED SPARES FOR 2 YEARS CONTINUOUS OPERATION............................................................................................ 15
7.3 MATERIAL OF CONSTRUCTION................................................................................................................................................... 16
8WIRING DRAWING.................................................................................................................................................. 17
9INSTALLATION AND ERECTION INSTRUCTION ......................................................................................................... 18
9.1 CONDITIONS............................................................................................................................................................................... 18
9.2 ASSEMBLY INSTRUCTION ........................................................................................................................................................... 19
9.3 CONNECTION LIST ...................................................................................................................................................................... 25
9.4 CHECKLIST AFTER ERRECTING / YEARLY CHECKUP ..................................................................................................................... 25
9.4.1 PRE-COMMISSIONING PROCEDURE ................................................................................................................................ 26
9.4.2 COMMISSIONING PROCEDURE........................................................................................................................................ 26
9.5 BRIEFING OF PERSONNEL AND ORGANISATION OF MAINTENANCE .......................................................................................... 27
10 SITE ACCEPTANCE PROTOCOL ................................................................................................................................. 28
11 MAINTENANCE ....................................................................................................................................................... 30
11.1 MAINTENANCE SCHEDULE ......................................................................................................................................................... 30
11.2 MAINTENANCE REPORT ............................................................................................................................................................. 31
11.3 TROUBLE SHOOTING .................................................................................................................................................................. 33
12 MANUALS / DRAWINGS & CERTIFICATES OF COMPONENTS ................................................................................... 34
12.1 HEATING CABLE GM 2X .............................................................................................................................................................. 34
12.2 END SEAL KIT E-150.................................................................................................................................................................... 34
12.3 POWER CONNECTION KIT C-150-E ............................................................................................................................................. 34
12.4 JUNCTION BOX GIFAS TYPE 3020 ............................................................................................................................................... 34
12.5 THERMOSTAT RAYSTAT CONTROL 10......................................................................................................................................... 34
12.6 INDUCTIVE SENSOR IS M12 ........................................................................................................................................................ 34
12.7 BIMETAL THERMOMETER Model 52 .......................................................................................................................................... 34
13 CERTIFICATION HAWS............................................................................................................................................. 35
14 DECLARATION OF CONFORMITY HAWS .................................................................................................................. 36
15 LIST OF FIGURES ..................................................................................................................................................... 37

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1GENERAL INFORMATION
1.1 STANDARDS:
-EN ISO 12100-1:2011
-EN 15154-3:2009
-EN 15154-4:2009
-EN 60204-1:2006
-EN10244:2005
-ANSI Z358.1
1.2 SCHEDULE
Purchase Order: PO and clarification of all technical aspects Delivery date:
02.06.2014 30.07.2014 12.08.2014
1.3 INFORMATION CONCERNING THIS DOCUMENTATION
Use of documentation This documentation serves as a guideline for normal course of
trouble-free operations with safety showers model 4000.
Targed group This documentation is designed for:
Installation designers/Planners
Installers
Operators
Tester
Repairmen
Requisition to read this documentation This documentation must be read carefully by any person who
is or will be responsible for using, maintaining or repairing this
equipment. Please contact the manufacturer / supplier if you
are uncertain or have any questions.
Storage location of this documentation This documentation is an integral part of the Safety
equipement and should be accessable for all persons in
charge.
Reselling products In case the product should be passed on to a successive user
then the operating and maintenance instructions must also be
included.
Concomitant regulations,
guidelines and norms Besides the advices in this opearting instruction, please also
regard the advices and signs on the safety-equipement.
Furthermore, the local accident prevention regulations and
general safety conditions for the application of the
Safetyequipement are also applicable.
Illustrations in this documentation The illustrations in this guide are for the purpose of
explanation and may differ from the actual design of your
safety shower.

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1.4 SYMBOL EXPLANATION
In these instructions, safety instructions are designated by symbols. The safety instructions are initiated by key
words that express the extent of the hazard. It is imperative to adhere to safety instructions and act with
caution in order to prevent accidents, personal injury and material damage.
DANGER !
… points to an immediately dangerous situation, which will lead to death or serious injuries if it is not avoided
_____________________________________________
WARNING !
… points to a potentially dangerous situation, which will lead to death or serious injuries if it is not avoided
_____________________________________________
CAUTION !
… points to a potentially dangerous situation, which may lead to minor or light injuries if it is not avoided
_____________________________________________
ATTENTION !
… points to a potentially dangerous situation, which may lead to property damage if it is not avoided.
_____________________________________________
NOTICE !
… emphasizes useful hints and recommendations as well as information for efficient and trouble-free
operation.
_____________________________________________

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1.5 DISCLAIMER
Information in this documentation All information and notes in this manual were compiled under
consideration of valid standards and regulations, the present
status of technology and our years of knowledge and
experience. The actual scope of delivery can, by special
designs, deviate from the explanations and presentations
given here, because of the utilization of additional order
options, or because of the most recent technical changes.
Shipment The responsibilities agreed in the delivery contract, the
General Terms and Conditions as well as the delivery
conditions of the manufacturer and the statutory regulations
valid at the time of the conclusion of the contract are
effective.
Technical modifications The manufacturer reserves the right to make technical
modifications according to legal regulations stipulating the
continual improvement of product features and safety.
exclusion of liability The manufacturer will not guarantee against any accident
caused by caused by the following:
Use not according to regulations
On non-observance of this operating manual and its
operating instructions
Work or handle on this safetyepuipement by non-qualified
personnel
Use of spare parts other than those from the original
manufacturers
Alterations, additions or maintenance without the written
approval of manufacturer
use of unsuitable operating equipment
1.6 WARRANTY CONDITIONS
Reference The guarantee conditions shall be as stipulated in the sales
contract and General Terms of Business of the manufacturer.
General It will be up to the manufacturer to decide on the warranty
claim. The event of any action that falls under warranty the
original warranty period will not be prolonged and no new
warranty will be given.
If repairs during the warranty period are carried out by
operator or third partys without the manufacturers written
permission, the warranty will expire immediately.
1.7 CUSTOMER SERVICE AND PRODUCT MONITORING
Customer service If any problems are encountered during installation or
operation which cannot be resolved with the aid of the
installation and maintenance instructions, please contact the
supplier or manufacturer for more information.
Product monitoring The common aim is to continuously improve our safety
products, processes and services for customers. Furthermore,
our employees are always interested in new information and
experience arising from use and which can be valuable for the
improvement of our products.

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2SAFETY INFORMATION
WARNING !
Faulty installation.
Negligent maintenance.
Tripping hazards and barriers on your way to the safety
shower.
Mortal danger!
Risk of loss of eyesight!
Danger of permanent damage to health!
This safety shower shall safe life and eye sight:
Do not risk the effectiveness of the safety shower by
unprofessional installation.
Check weekly the function of the safety shower and
provide immediate troubleshooting.
Please ensure at all time that there are no tripping hazards
and barrieres on the way to the safety shower.
_____________________________________________
Personal Protective Equipement •Wear personal safety equipment in accordance with the
relevant local regulations.
3DESCRIPTION
3.1 CORRECT USE TO THE INTENDED PURPOSE
The safety shower
-4000.12 combination unit
Is a
-Body shower with water and additive inlet connection at
storage tank.
In combination with an
-Integrated eyewash with water supply connection to
storage tank.
and meets the requirements of
-Non plumbed-in body showers according to
EN 15154-3:2009
and
-Non plumbed-in eyewash units according to
EN 15154-4:2009
Any other use is not according to the directives
NOTICE !
Use for the intended purpose also includes observation of the appropriate INSTALLATION AND ERECTION
INSTRUCTION instruction Page 18 including compliance with the CONDITIONS Page 18 and regular
MAINTENANCE Page 30.
_____________________________________________

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3.2 NAME PLATE
Picture 2: Name plate
3.3 OVER HEAD TANK SHOWER
HAWS Integrated model 4000.12 is a self contained combination shower with a 1200 liter over head tank.
The shower is driven by gravitiy of the water column.
Optional: The water tank can be ordered heat traced and insulated for
outdoor application. With this option the water temperature
can be set between 25-28°C.
The HAWS Integrated model 4000.12 is designet according ANSI Z358.1. However the gravity fed tank shower
do not meet ANSI Z358.1 because the flow performance is not constant for the entire flushing time of 15
minutes.
The tank capacity lasts for at least 15 minutes flushing time of body shower and eyewash. The stainless steel
tank incorporates a water level indicator and a temperature gauge.
The cabin offers enough space for two people.
Frame, side walls and roof are made of stainless steel.
The frame can be anchored to the ground. The tank comes with lifting lugs for easy erection.
The body shower has an average capacity of approx. 60l/min. The flow decreases due to the static height of
water level decreases.
The eyewash has a capacity of 6l/min and lasts for at least 9 minutes during simultaneous operation with the
body shower.
The combination shower signs are according to ISO 3864-1 & ANSI Z358.1 standard. In addition a green-white
tape around the cabin is included.

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One bottle of water preservative is included in the scope of supply.
OPTIONAL:
-An inductive alarm sensor is connected to the level
indicator. The sensor will be activated if the water level
drops below the set point.
-Tank is insulated and heat traced. The water temperature
will be controlled by Thermostat and scald valve.

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3.1 DELIVERY INCLUDES
The Tank shower Model 4000.12 will be tailored to include the following:
-1x 1200lt Tank (stainless steel). Heat traced and insulated.
(25-28°C)
-1x Eye wash, mounted inside (Stainless steel).
Activated by foot treadle (Stainless steel). Capacity of
approx. 6l/min
-1x Body shower (Stainless steel) Capacety of approx.
60l/min.
-1x tank case (Stainless steel) including green/yellow
marking
-6x Frame elements (Stainless steel)
-1x Set of Eye wash and shower sign in jumbo size.
-1x Inductive alarm sensor
-1x thermostat Raystat control 10
-1x scald valve
-1x heating cable
-Voltage: 230V/ 50Hz.
-1x Water connection 1 1/4" BSP male
-1x temperature sensor PT-100
Weight of this unit: ca. 370kg
Dimensions: 1.05m x 1.13m x 3.56m (Length x Width x Height)

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4GENERAL ARRANGEMENT
Picture 3: Drawing of GA Haws

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5P & ID PROCESSSCHEMASTICS
Picture 4: P&ID Drawing

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6CONTROLS
1. Pull rod
To activate: pull down
To turn off: pull up
2. Push flag
To activate: Push down
To turn off: Pull up
3. Grate
To activate: step on.
To turn off: step off and pull the pushflag up [2.]
Picture 5: controls

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7SPARE PARTS
Picture 6: Drawing of spare parts

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7.1 SPARE PART LIST
No.
DESCRIPTION
Part No.
Drawing Pos. No.
1.
Stop Bracket
86606
1
2.
Thermostat
1038399
2
3.
Wire rope
1412491/L1220
3
4.
Heating band
1417006
4
5.
Wire clamp eiform
1698149
5
6.
Power connection & End seal kit
1746601
6
7.
Eye wash dust cover
1973025
7
8.
Push flag
2347201
8
9.
Thermometer A5209 NG 100-30+50°C
2580707
9
10.
Lever
2758075
10
11.
Shower Head assembly
2927824.5
11
12.
High visibility stripe
3196111
12
13.
Bush bearing
4265010
13
14.
Pull Rod
4950620
14
15.
Signal Label “Full”
5250054_1
15
16.
Signal Label “Empty”
5250054_2
16
17.
Proxy switch
5726797
17
18.
Ball valve
6550269
18
19.
Ball valve
6575876
19
20.
Scald valve
SP157
20

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7.2 RECOMMENDED SPARES FOR 2 YEARS CONTINUOUS OPERATION
No.
DESCRIPTION
Part No.
Drawing Pos. No.
1.
Stop bracket
86606
1
2.
Wire rope
1412491/L1220
3
3.
Eye wash dust cover
1973025
7
4.
Lever
2758075
10
5.
Bush bearing
4265010
13
6.
Scald valve
SP157
20

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7.3 MATERIAL OF CONSTRUCTION
No.
DESCRIPTION
Material construction
1.
Thermostat
Polycarbonate
2.
Wire rope
Stainless steel
3.
Heating band
Fluoropolymer, copper braid, Modified polyolefin, copper
4.
Power connection & End seal kit
Engineering polymers, Silicone rubber, Stainless steel
5.
Wire Clamp
Galvanized steel
6.
Eye Wash-Dustcover
Plastics
7.
Thermometer
Stainless steel
8.
Shower head
Stainless steel
9.
Level switch (sensor)
brass nickel-plated, Kepital F25 POM, Lexan 923/A
10.
Test tag
ABS / paper
11.
Ball Valve
Stainless steel
12.
Ball Valve
chromed brass
13.
Eye wash
Stainless steel
14.
Frame
Stainless steel
15.
casing
Stainless steel
16.
Tank
Stainless steel
17.
Grate
Galvanized steel
18.
Pipes and Fittings
Stainless steel
19.
Screws, washer, nuts
Stainless steel

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8WIRING DRAWING
Picture 7: Wiring diagram

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9INSTALLATION AND ERECTION INSTRUCTION
NOTICE !
Use for the intended purpose also includes the compliant design and standards of safety showers and correct
installation methods in accordance with the description below.
9.1 CONDITIONS
Personnel requirements •Sanitary specialist
Resources needed •4000 Tankshower unit
Valves, adapter, strainer, tubes etc. according to local
legislation or conditions.
(not included in the scope of delivery)
Hemp or PTFE tape for thread sealing
(not included in the scope of delivery)
Mounting material for anchoring to the ground
(not included in the scope of delivery)
Installation tools for sanitary equipement
(not included in the scope of delivery)
Installation location •4000 Tankshower unit
The showers are reachable on short ways by persons who
require first aid treatment
(please note the difficult for the injured person to orient
and move by themselves during emergency situations) this
means:
-Within 10 Seconds
-On same level as the source of danger
-No tripping hazards and barrieres on the way to the
safety shower
-Well illuminated
-Signboards of emergency safety shower must remain
visible in the work area.
-On hazards caused by strong acids and alkalis the safety
shower needs to be situated byside hazardous area
Watersupply:
-drinking water or water of the same quality according
to european or national standards
No electrical installations near the splash area

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9.2 ASSEMBLY INSTRUCTION
DANGER !
Please ensure that all personnel maintain a sufficient safety distance and stay outside the
dangerous area when errecting the safety shower.
1) A forklift capable of lifting 2’000kg should transport the
tank-shower from the truck to the site. The unit should be
lifted centrical and not to high above the ground.
2) The tank-shower might be placed over a sewer drain, the
drain should be able to handle a flow of 100l/min.
3) First, the frame must be installed. Start with three frame
moduls and mount them as shown in picture 9 (4x
M10x100, 8x washers M10, 4x Nut M10).
The markings (arrow with letter, picture 10) on the frame
modules will help you to assemble the frame modules
correctly and pay attention to the alignment of the frame
moduls. Grease the thread of the screws before mounting
the frame.
4) The tank-shower is supplied with brackets to anchor the
frame to the floor or concrete pit. Anchor the tank-shower
with the supplied brackets picture 11. Haws AG
recommends to use M10 screws for anchoring.
picture 8 tank shower packed
picture 9 Installation
picture 10 markings
picture 11 Installation

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5) Mount the other three frame moduls together as shown in
the picture 12 (4x M10x100, 8x washers M10, 4x Nut
M10). Then mount the upper part on the lower part of the
frame (6x M10x100, 12x washers M10, 6x Nut M10) The
markings (arrow with letter) on the frame modules will
help you to assemble the frame modules correctly and pay
attention for their alignment.
6) Put the tank on the frame while using the lifting lugs on
the top of the tank. When the tank is on the frame screw
them together. (5x M8x60, 10 washers M8, 5x Nut M8)
picture 13
Pay attention that the plain bearing holder is also mounted
with the same screws on the right inside. picture 14
picture 12 Installation
picture 13 Installation
picture 14 Installation
plain bearing holder