Hayward TriStar Waterfall User manual

WWW.HAYWARDPOOL.COMUSEONLYHAYWARDGENUINEREPLACEMENTPARTS
P/N:IS3600
Rev.A
__________________________________________________________________________________________
OWNER’SMANUAL
INSTALLATION,OPERATION,&PARTS
TriStar
™ 75/120 GPM WaterfallPumpSeries
TheHaywardTriStarWaterfallPumpisspecificallyengineeredforhighvolumewaterfall,spillway,andnegativeedgepool
applications,wherequietandefficientdeliveryofwaterthroughlowrestrictionsystemsisrequired.Itisnotintendedtobeusedas
themainpumpforthepoolwaterfiltration/sanitizationsystem,norisitintendedtobeusedinapplicationswherewaterwillbe
elevatedmorethan(10)feetabovethesurfaceofthewaterinthepool. NOTE  Topreventpotentialinjuryandtoavoidunnecessary
servicecalls,readthismanualcarefullyandcompletely.
IMPORTANT –READCAREFULLY
NOTE  TheTriStarWaterfallpumpusesalowspeedmotorspecificallydesignedforwaterfall,spillway,andnegativeedgepool
applications. Useonlythemotorlistedonpage12ofthismanualasareplacement.
Required: 2”plumbingminimum
Recommended: 2½”plumbingorlarger
SAVETHISINSTRUCTIONMANUAL
HAYWARDPOOLPRODUCTS,INC.
620DIVISIONSTREETELIZABETH,NJ07207(908)3515400
WWW.HAYWARDPOOL.COM

WWW.HAYWARDPOOL.COMUSEONLYHAYWARDGENUINEREPLACEMENTPARTS
TriStar
™ WaterfallPumpSeries________________________________________Page2of15
IMPORTANTSAFETYINSTRUCTIONS
Beforeinstallingorservicingthiselectricalequipment,turnpowersupplyOFF.
WARNING –Readandfollowallinstructionsinthis
owner’smanualandontheequipment.Failuretofollow
instructionscancausesevereinjuryand/ordeath.
WARNING – Thisproductshouldbeinstalledandservicedonlybyaqualifiedprofessional.
CAUTION – A licensed electricianMUSTcomplete,infull,allelectricalinstallationsnotedinthismanual.
UseofnonHaywardreplacementpartsvoidswarranty.
ATTENTION INSTALLER – THIS MANUAL CONTAINS IMPORTANT INFORMATION ABOUT THE INSTALLATION,
OPERATION, AND SAFE USE OF THIS PUMP THAT MUST BE FURNISHED TO THE END USER OF THIS PRODUCT.
FAILURETOREADANDFOLLOWALLINSTRUCTIONSCOULDRESULTINSERIOUSINJURY.
WARNING–Toreduceriskofinjury,donotpermitchildrentouseorclimbonthisproduct.Closelysupervisechildren
atalltimes.Componentssuchasthefiltrationsystem,pumps,andheatersmustbepositionedtopreventchildrenfromusingthemasa
meansofaccesstothepool.
CAUTION–Thispumpisintendedforuseonpermanentlyinstalledswimmingpoolsandmayalsobeusedwithhottubs
andspasifsomarked.DoNOTusewithstorablepools.Apermanentlyinstalledpoolisconstructedinoronthegroundorina
buildingsuchthatitcannotbereadilydisassembledforstorage.Astorablepoolisconstructedso thatitiscapableofbeingreadily
disassembledforstorageandreassembledtoitsoriginalintegrity.Thoughthisproductisdesignedforoutdooruse,itisstrongly
advisedtoprotecttheelectricalcomponentsfromtheweather.Selectawelldrainedarea,onethatwillnotfloodwhenitrains.It
requiresfreecirculationofairforcooling.Donotinstallinadampornonventilatedlocation.Ifinstalledwithinanouterenclosure
orbeneaththeskirtofahottuborspa,adequateventilationandfreecirculationofairmustbeprovidedtopreventoverheatingofthe
motor.
WARNING–Poolandspacomponentshaveafinitelife.Allcomponentsshouldbeinspectedfrequentlyandreplacedat
leasteverytenyears,oriffoundtobedamaged,broken,cracked,missing,ornotsecurelyattached.
TriStar
™ WaterfallPumpSeries_________ ________________________________Page3of15
Basicsafetyprecautionsshouldalwaysbefollowed,includingthefollowing:Failuretofollowinstructionsmayresultininjury.
Thisisthesafetyalertsymbol.Whenyouseethissymbolonyourpumporinthismanual,lookforoneofthefollowing
signalwordsandbealerttothepotentialforpersonalinjury.
WARNINGwarnsabouthazardsthat couldcauseseriouspersonalinjury,deathormajorpropertydamageandif
ignoredpresentsapotentialhazard.
CAUTIONwarnsabouthazardsthat willorcancauseminorormoderatepersonalinjuryand/orpropertydamage
andifignoredpresentsapotentialhazard.Itcanalsomakeconsumersawareofactionsthat areunpredictableandunsafe.
The NOTICElabelindicatesspecialinstructionsthatareimportantbutnotrelatedtohazards.

WWW.HAYWARDPOOL.COMUSEONLYHAYWARDGENUINEREPLACEMENTPARTS
WARNING–Itisrequiredthatlicensedelectriciansdoallelectricalwiring.Riskof
ElectricShock. Hazardousvoltagecanshock,burn,andcausedeathorseriouspropertydamage.To
reducetheriskofelectricshock,doNOTuseanextensioncordtoconnectunittoelectricsupply.Providea
properlylocatedelectricalreceptacle.AllelectricalwiringMUSTbeinconformancewithapplicablelocal
andnationalcodesandregulations.Beforeworkingonpumpormotor,turnoffpowersupplytothepump.
WARNING–Toreducetheriskofelectricshockreplacedamagedwiringimmediately.Locateconduittopreventabuse
fromlawnmowers,hedgetrimmersandotherequipment.
WARNING–InstallaGroundFaultCircuitInterrupter(GFCI)inthecircuit.ForsizeofGFCIrequiredandtest
proceduresforGFCI,seemanufacturer’sinstructions.PumpMUSTbe permanentlyconnectedtoGFCI.
WARNING–Failuretobondpumptopoolstructurewillincreaseriskforelectrocutionandcouldresultininjuryor
death.Toreducetheriskofelectricshock,seeinstallationinstructionsandconsultaprofessionalelectricianonhowtobondpump.
Also,contactalicensedelectricianforinformationonlocalelectricalcodesforbondingrequirements.
Notestotheelectrician:
Useasolidcopperconductor,size8orlarger.Runacontinuouswirefromexternalbondinglugtoreinforcingrodormesh.Connect
aNo.8AWG(8.4mm
2
)solidcopperbondingwiretothepressurewireconnectorprovidedonthemotorhousingandtoallmetal
partsofswimmingpool,spa,orhottub,andtoallelectricalequipment,metalpiping (exceptgaspiping),andconduitwithin5ft.(1.5
m)ofinsidewallsofswimmingpool,spa,orhottub. IMPORTANTReferenceNECcodesforallwiringstandardsincluding,but
notlimitedto,grounding,bondingandothergeneralwiringprocedures.
WARNING–SuctionEntrapmentHazard.
Suctioninsuctionoutletsand/orsuctionoutletcoverswhicharedamaged,broken,cracked,missing,or
unsecuredcausesevereinjuryand/ordeathduetothefollowingentrapmenthazards:
HairEntrapmentHaircanbecomeentangledinsuctionoutletcover.
LimbEntrapment Alimbinsertedintoanopeningofasuctionoutletsumporsuctionoutletcoverthat
isdamaged,broken,cracked,missing,ornotsecurelyattachedcanresultinamechanicalbindor
swellingofthelimb.
BodySuctionEntrapmentAdifferentialpressureappliedtoalargeportionofthebodyorlimbscanresultinan
entrapment.
Evisceration/DisembowelmentAnegativepressureapplieddirectlytotheintestinesthroughanunprotectedsuctionoutlet
sumporsuctionoutletcoverwhichisdamaged,broken,cracked,missing,orunsecuredcanresultin
evisceration/disembowelment.
MechanicalEntrapment Thereispotentialforjewelry,swimsuits,hairdecorations,fingers,toes,orknucklestobecaught
inanopeningofasuctionoutletcoverresultinginmechanicalentrapment.
WARNINGToReducetheriskofEntrapmentHazards:
Whenoutletsaresmallenoughtobeblockedbyaperson,aminimumoftwofunctioningsuction
outletsperpumpmustbeinstalled.Suctionoutletsinthesameplane(i.e.floororwall),mustbe
installedaminimumofthreefeet(3’)[0.91meter]apart,asmeasuredfromnearpointtonear
point.
Dualsuctionfittingsshallbeplacedinsuchlocationsanddistancestoavoid“dualblockage”by
auser.
Dualsuctionfittingsshallnotbelocatedonseatingareasoronthebackrestforsuchseatingareas.
Themaximumsystemflowrateshallnotexceedthevaluesshowninthe“PipeSizingChart”foundatthebottomofpage5
ofthismanual.
Neverusepoolorspaifanysuctionoutletcomponentisdamaged,broken,cracked,missing,ornotsecurelyattached.
Replacedamaged,broken,cracked,missing,ornotsecurelyattachedsuctionoutletcomponentsimmediately.
Inadditionto twoormoresuctionoutletsperpumpinstalledinaccordancewithlatestIAF(formerlyNSPI)standardsand
CPSCguidelines,followallnational,state,andlocalcodesapplicable.
Installationofavacuumreleaseorventsystem,whichrelievesentrappingsuction,isrecommended.
TriStar
™ WaterfallPumpSeries________ ______________________________Page4of15

WWW.HAYWARDPOOL.COMUSEONLYHAYWARDGENUINEREPLACEMENTPARTS
WARNING–HazardousPressure. Poolandspawatercirculationsystemsoperateunder
hazardouspressureduringstartup,normaloperation,andafterpumpshutoff.Standclearofcirculation
systemequipmentduringpumpstartup.Failuretofollowsafetyandoperationinstructionscouldresultin
violentseparationofthepumphousingandcoverduetopressureinthe system,whichcouldcauseproperty
damage,severepersonalinjury,ordeath.Beforeservicingpoolandspawatercirculationsystem,all
systemandpumpcontrolsmustbeinoffpositionandfiltermanualairreliefvalvemustbeinopen
position.Before startingsystempump,allsystemvalvesmustbesetinapositiontoallowsystemwaterto
returnbacktothepool.Donotchangefiltercontrolvalvepositionwhilesystempumpisrunning.Beforestartingsystempump,fully
openfiltermanualairrelief valve.Donotclosefiltermanualairreliefvalveuntilasteadystreamofwater(notairorairandwater
mix)isdischargedfromthevalve.AllsuctionanddischargevalvesMUSTbe OPENwhenstartingthecirculationsystem.Failureto
dosocouldresultinseverepersonalinjuryand/orpropertydamage.
WARNING–SeparationHazard. Failuretofollowsafetyandoperationinstructionscould
resultinviolentseparationofpumpcomponents.Strainercovermustbeproperlysecuredtopumphousing
withstrainercoverlockring.Beforeservicingpoolandspacirculationsystem,allsystemandpump
controlsmustbeinoffpositionandfiltermanualairreliefvalvemustbeinopenposition.Donotoperate
poolandspacirculationsystemifasystemcomponentisnotassembledproperly,damaged,ormissing.Do
notoperatepoolandspacirculationsystemunlessfilterairreliefvalvebodyisinlockedpositioninfilter
upperbody.AllsuctionanddischargevalvesMUST be OPENwhenstartingthecirculationsystem.
Failuretodosocouldresultinseverepersonalinjuryand/orpropertydamage.
WARNING–Neveroperateortestthecirculationsystematmorethan50PSI.
WARNING–Fireandburnhazard. Motorsoperateathightemperaturesandiftheyarenotproperlyisolatedfrom
anyflammablestructuresorforeigndebristheycancausefires,whichmaycauseseverepersonalinjuryordeath.Itisalsonecessary
toallowthemotortocoolforatleast20minutespriortomaintenancetominimizetheriskforburns.
WARNING–Failureto installaccordingtodefinedinstructionsmayresultinseverepersonalinjuryordeath.
GeneralInformation
Introduction
Thismanualcontainsinformationfortheproperinstallationandoperationof theHaywardTriStarWaterfallPumpSeries.
Theinstructionsinthismanual MUST befollowedprecisely. Failuretoinstallaccordingtodefinedinstructionswillvoid
warranty.
ProductBenefits
ThenewTriStarWaterfallPump’sadvancedfluiddynamicdesignoperates60%quiterandconsumes60%lesselectricity
thanstandardsinglespeedpoolpumps.Plus,theheavydutypumpandmotorconstructionoperatescoolerforyearsof
dependability.ItisthefirsttofeatureaTriLockcamandrampstrainercoverdesignthatcloseswithlessthanaquarterturn,
andtheTriStar’ssupersized,smoothnoribbasketwithextraleafholdingcapacityiseasytoclean.
TriStar
™ WaterfallPumpSeries___________ ______________________________Page5of15

WWW.HAYWARDPOOL.COMUSEONLYHAYWARDGENUINEREPLACEMENTPARTS
ProductSpecifications
InstallationInstructions
WARNING – Thisproductshouldbeinstalledandservicedonlybyaqualifiedprofessional.
PumpLocation
Locatethehighvolumewaterfallpumpasclosetothewaterfall,spillway,ornegativeedgepoolas
possibleandrunsuctionlinesasdirectaspossibletoreducefrictionloss.Suctionlinesshouldhave
continuousslopeupwardfromlowestpoint inline.Jointsmustbetight(butnotovertightened).
Suctionlinediametermustequalorbelargerthanthedischargelinediameter.Forbestresults,plumb
thehighvolumewaterfallpumpdirectlytothewaterfall,spillway,ornegativeedgepool,bypassingthe
poolwaterfiltrationsystem.
Thoughthewaterfallpumpisdesignedforoutdooruse,itisstronglyadvisedtoplacethepumpintheshadetoshielditfrom
continuousdirectheat.Selectawelldrainedareathatwillnotfloodwhenitrains. DoNOTinstallthepumpinadampor
nonventilatedlocation. Keepmotorclean.Pumpmotorsrequirefreecirculationofairforcooling.
PumpMounting
Installpumponafirm,levelbaseorpadtomeetalllocalandnationalcodes.Fastenpumptobaseorpadwithscrewsor
boltstofurtherreducevibrationandstressonpipeorhosejoints.ThebaseMUSTbesolid,level,rigid,andvibrationfree.
Pumpmountmust:
§ Allowpumpinletheighttobeasclosetowaterlevelaspossible.
§ Allowuseof short,directsuctionpipe(toreducefrictionlosses).
§ Allowforgatevalvesinsuctionanddischargepiping.
§ Beprotectedfromexcessmoistureandflooding.
§ Allowadequateaccessforservicingpumpandpiping.
PipeSizingChart
*NOTE Itisrecommendedthataminimumlengthofstraightpiping(shownas“L”inabovediagram),equivalent
to5pipesizediameters,beusedbetweenthepumpsuctioninletandanyplumbingfittings(elbows,valves,etc.).
TriStar
™ WaterfallPumpSeries_ _____ _______________________________Page6of15
PumpModel “A”
SP36075EE 137/8”
SP36120EE 137/8”
MAXIMUMRECOMMENDEDSYSTEMFLOWRATEBYPIPESIZE
PipeSize
[mm]
FlowRate
GPM[LPM]
SuctionPipe
Length*
PipeSize
[mm]
FlowRate
GPM[LPM]
SuctionPipe
Length*
PipeSize
[mm]
FlowRate
GPM[LPM]
SuctionPipe
Length*
2” [63] 80[300] 10” 2½” [75] 110[415] 12½” 3” [90] 160[600] 15”

WWW.HAYWARDPOOL.COMUSEONLYHAYWARDGENUINEREPLACEMENTPARTS
PipingSystemLayout
Thepipingsystemshouldbedesignedsuchthatthedischargeofthewaterfall,spillway,orcascadeisnomorethan(10)feet
above thesurfaceofthewaterinthepool.Elevationshigherthanthiswilllimittheamountofflowavailablefromthe
waterfallpump.Thefollowinglistshowshowthedischargeelevation(abovethesurfaceofthewaterinthepool)affectsthe
flowavailablefromthepump.
· Lessthan2ft: negligible(lessthan5%)reductioninavailableflow
· 2 4ft: slight(5% 10%)reductioninavailableflow
· 4 10ft: 10% 25%reductioninavailableflow
· 10 15ft: 25% 50%reductioninavailableflow
· Above15ft: greaterthan50%reductioninavailableflow;notrecommended
Thesuctionportofthewaterfallpumpmustbelocatednomorethan(5)feetabovethesurfaceofthewaterinthepool.
Locatingthesuctionporthigherthanthiswillpreventthepumpfromprimingproperly.
WARNING–HazardousPressure. Pumps,filters,andotherequipment/componentsofa
swimmingpoolfiltrationsystemoperateunderpressure.Incorrectlyinstalledand/orimproperlytested
filtrationequipmentand/orcomponentsmay failresultinginseverepersonalinjuryordeath.
Plumbing
Use Teflontape tosealthreadedconnectionsonmoldedplasticcomponents.Allplasticfittingsmustbeneworthoroughly
cleanedbeforeuse. NOTE DoNOTusePlumber’sPipeDopeasitmaycausecrackingoftheplasticcomponents.
Whenapplying Teflontape toplasticthreads,wraptheentirethreadedportionofthemalefittingwithonetotwolayersof
tape.Windthetapeclockwiseasyoufacetheopenendofthefitting,beginningatthe endofthefitting.Thepumpsuction
andoutletportshavemoldedinthreadstops. DoNOTattempttoforcehoseconnectorfittingpastthisstop. Itisonly
necessarytotightenfittingsenoughtopreventleakage.Tightenfittingbyhandandthenuse atooltoengagefittingan
additional1½turns.UsecarewhenusingTeflontapeasfrictionisreducedconsiderably;doNOTovertightenfittingor
youmaycausedamage.Ifleaksoccur,removeconnector,cleanoffoldTeflontape,rewrapwithonetotwoadditional
layersofTeflontape,andreinstallconnector.
Fittingsrestrictflow.Forbetterefficiency,usethefewestpossiblefittings(butatleasttwosuctionoutlets).Avoidfittings
thatcouldcauseanairtrap.PoolandspafittingsMUSTconformtotheInternationalAssociationofPlumbingand
MechanicalOfficials(IAPMO)standards. Useanonentrappingsuctionfittinginpool(multipledrains)ordoublesuction
(skimmerandmaindrain).
Electrical
WARNING–Groundandbondmotorbeforeconnectingtoelectricalpowersupply.Failure
togroundandbondpumpmotorcancauseseriousorfatalelectricalshockhazard. DoNOTgroundto
agassupplyline. Toavoiddangerousorfatalelectricalshock,turnOFFpowertomotorbefore
workingonelectricalconnections. GroundFaultCircuitInterrupter(GFCI)trippingindicateselectrical
problem.IfGFCItripsandwon’treset,consultelectriciantoinspectandrepairelectricalsystem. Fire
Hazard matchsupplyvoltagetomotornameplatevoltage. Insurethattheelectricalsupply
availableagreeswiththemotor’svoltage,phase,andcycle,andthatthewiresizeisadequatefortheHP
(kW)ratinganddistancefromthepowersource. NOTE  AllelectricalwiringMUSTbeperformedbyalicensed
electrician,andMUSTconformtolocalcodesandNECregulations. Usecopperconductorsonly.
MotorBrakeHorsepower MotorRatedHorsepower MotorElectricV/A WireSize/Breaker
HP(kW) HP(kW) Voltage Amps AWG Amps
0.65(0.48) 0.50(0.37) 208  230/115 4.0 – 3.6/7.2 14 10
TriStar
™ WaterfallPumpSeries______ _______________________________Page7of15

WWW.HAYWARDPOOL.COMUSEONLYHAYWARDGENUINEREPLACEMENTPARTS
Electrical(cont’d.)
Voltage
VoltageatmotorMUSTNOT bemorethan10%aboveorbelowmotornameplate ratedvoltage,ormotormay
overheat,causingoverloadtrippingandreducedcomponentlife.Ifvoltageislessthan90%ormorethan110%of
ratedvoltagewhenmotorisrunningatfullload,consultpowercompany.
GroundingAndBonding
Install,ground,bond,andwiremotorinaccordancewithlocalornationalelectricalcoderequirements.
Permanentlygroundmotor.Usegreengroundterminalprovidedundermotorcanopyoraccessplace;usesizeand
typewirerequiredbycode.Connectmotorgroundterminaltoelectricalserviceground.
Bondmotortopoolstructure.Bondingwillconnectallmetalpartswithinandaroundthepoolwithacontinuous
wire.Bondingreducestheriskofacurrentpassingbetweenbondedmetalobjects,whichcouldpotentiallycause
electricalshockifgroundedorshorted. ReferenceNECcodesforallwiringstandardsincluding,butnotlimited
to,grounding,bondingandgeneralwiringprocedures.
Useasolidcopperconductor,size8orlarger.Runwirefromexternalbonding lugtoreinforcingrodormesh.
ConnectaNo.8AWG(8.4mm
2
)solidcopperbondingwiretothepressurewireconnectorprovidedonthemotor
housingandtoallmetalpartsofswimmingpool,spa,orhottub,andtoallelectricalequipment,metalpiping
(exceptgaspiping),andconduitwithin5ft.(1.5m)ofinsidewallsofswimmingpool,spa,orhottub.
Wiring
WARNING–Allwiringmustbedonebyalicensedelectrician.
PumpMUSTbepermanentlyconnectedtocircuit.Ifotherlightsorappliancesarealsoonthesamecircuit,besure
toaddtheiramploadsbeforecalculatingwireandcircuitbreakersizes.UsetheloadcircuitbreakerastheMaster
OnOffswitch.
InstallaGroundFaultCircuitInterrupter(GFCI)incircuit;itwillsenseashortcircuittogroundanddisconnect
powerbeforeitbecomesdangeroustopoolusers.ForsizeofGFCIrequiredandtestproceduresforGFCI,see
manufacturer’sinstructions.Incaseofapoweroutage,checkGFCIfortripping,whichwillpreventnormalpump
operation.Resetifnecessary.
StartUp&Operation
PriortoStartUp
NOTE Ifitisnecessarytoperformapressuretest,priortoinitialusetoensurepumpisfunctioningproperly,thenthe
followingcriteriashouldbemaintainedforthistest:
1. Haveaprofessionalperformthistest.
2. Ensureallpumpandsystemcomponentsaresealedproperlytopreventleaks.
3. Removeanytrappedairinthesystembyfullyopeningfiltermanualairreliefvalveuntila
steadystreamofwater(notairorairandwatermix)isdischargedfromthevalve.
4. Allownomorethan50psi(345kPa)atawatertemperaturenohigherthan100°F(38°C).
5. Runpressuretestfornolongerthan24hours.Immediatelyinspectallpartstoverifytheyare
intactandfunctioning properly.
WARNING  Ifpumpisbeingpressuretested(50PSIMAXIMUM),besurepressurehas
beenreleased,usingthefiltermanualairreliefvalve,beforeremovingstrainercover.
TriStar
™ WaterfallPumpSeries_______________________________________Page8of15

WWW.HAYWARDPOOL.COMUSEONLYHAYWARDGENUINEREPLACEMENTPARTS
WARNING–AllsuctionanddischargevalvesMUSTbe OPEN,aswellasfilterairrelief
valve(ifavailable)onfilter,whenstartingthecirculatingpumpsystem.Failuretodosocouldresultin
severepersonalinjury.
Starting/PrimingthePump:
Fillstrainerhousingwithwatertosuctionpipelevel.Ifwaterleakageoccursfromanywhereonthepumporfilter,DO
NOTstartthepump.Ifnoleakageoccurs,standatleast10feetfrompumpand/orfilterandproceedwithstartingthe
pump.
WARNING–Returntofiltertoclosefiltermanualairreliefvalveonlyafterasteadystreamofwater(notairor
airandwatermix)isdischargedfromvalve. Failuretodosocouldresultinseverepersonalinjury.
ATTENTION –NEVEROPERATETHEPUMPWITHOUTWATER.Wateractsasacoolantand
lubricantforthemechanicalshaftseal. NEVER runpumpdry. Runningpumpdrymaydamageseals,causingleakage,
flooding,andvoidswarranty.Fillstrainerhousingwithwaterbeforestartingmotor.
ATTENTION–DoNOTaddchemicalstopool/spasystemdirectlyinfrontofpumpsuction.Addingundiluted
chemicalsmaydamagepumpandvoidswarranty.
ATTENTION–Beforeremovingstrainercover:
1. STOP PUMP beforeproceeding.
2. CLOSEVALVESinsuctionandoutletpipes.
3. RELEASEALLPRESSUREfrompumpandpipingsystemusingfiltermanualairreliefvalve. Seefilter
owner’smanualformoredetails.
4. Ifwatersource ishigherthanthepump,pumpwillprimeitselfwhensuctionandoutletvalvesareopened.If
watersourceislowerthanthepump,unscrewandremovestrainercover;fillstrainerhousingwithwater.
5. CleanandlubricatestrainercoverOringwith"Jack's327"ifnecessary.
6. Replacestrainercoveronstrainerhousing;turnclockwisetotightencover.
NOTE  Tightenstrainercoverlockringbyhandonly(nowrenches).
Beforerestartingpump,see“Starting/PrimingthePump”instructions.
ATTENTION – Waitfive(5)secondsbeforerestartingpump.Failuretodosomaycausereverserotationof
motorandconsequentseriouspumpdamage.
Turnonpowerandwaitforpumptoprime,whichmaytakeuptofive(5)minutes.Primingtimewilldependonvertical
lengthofsuctionliftandhorizontallengthofsuctionpipe.IfpumpdoesNOTprimewithinfiveminutes,stopmotorand
determinecause.Besureallsuctionanddischargevalvesareopenwhenpumpisrunning.SeeTroubleshootingGuide.
Maintenance
§ Cleanstrainerbasketregularly.DoNOTstrikebaskettoclean.Inspectstrainercovergasketregularlyandreplaceas
necessary.
§ Haywardpumpshaveselflubricatingmotorbearingsandshaftseals.Nolubricationisnecessary.
§ Keepmotorclean.Insuremotorairventsarefreefromobstructiontoavoiddamage.DoNOTusewatertohoseoff
motor.
§ Occasionally,shaftsealsmustbereplaced,duetowearordamage.ReplacewithgenuineHaywardsealassemblykit.
See“ShaftSealChangeInstructions”inthismanual.

WWW.HAYWARDPOOL.COMUSEONLYHAYWARDGENUINEREPLACEMENTPARTS
TriStar
™ WaterfallPumpSeries_______________________________________Page9of15
Storage/Winterization
WARNING –SeparationHazard. Donotpurgethesystemwithcompressedair.Purging
thesystemwithcompressedaircancausecomponentstoexplode,withriskofsevereinjuryordeathto
anyonenearby.Useonlyalowpressure(below5PSI),highvolumeblowerwhenairpurgingthepump,
filter,orpiping.
ATTENTION – Allowingthepumptofreezewillvoidthewarranty.
ATTENTION – UseONLYpropyleneglycolasantifreezeinyourpool/spasystem.Propyleneglycolisnon
toxicandwillnotdamageplasticsystemcomponents;otherantifreezesarehighlytoxicandmaydamageplasticcomponents
inthesystem.
Drainallwaterfrompumpandpipingwhenexpectingfreezingtemperaturesorwhenstoringpumpforalongtime(see
instructionsbelow).Gravitydrainsystemasfaraspossible.
Keepmotordryandcoveredduringstorage.Toavoidcondensation/corrosionproblems,doNOTcoverorwrappumpwith
plasticfilmorbags.
StoringPumpForWinterization
WARNING – Toavoiddangerousorfatalelectricalshockhazard,turnOFFpowertomotor
beforedrainingpump.Failuretodisconnectpowermayresultinseriouspersonalinjuryordeath.
1. Drainwaterlevelbelowallinletstothepool.
2. Removedrainplugsandstrainercoverfromstrainerhousing.(SeePartsDiagramonpage11of
thismanualforpumpcomponentlocations.)
3. Disconnectpumpfrommountingpad,wiring(afterpowerhasbeenturnedOFF),andpiping.
4. Oncethepumpisremovedofwater,reinstallthestrainercoveranddrainplugs.Storepumpina
dryarea.
ShaftSealChangeInstructions
IMPORTANTSAFETYINSTRUCTIONS
PLEASEREADANDFOLLOWALLINSTRUCTIONS
Whenservicingelectricalequipment,basicsafetyprecautionsshouldalwaysbeobservedincludingthefollowing.Failuretofollow
instructionsmayresultininjury.
A.WARNING–Toreduceriskofinjury,donotpermitchildrentousethisproduct.
B. Disconnect allelectricalpowerservicetopumpbeforebeginningshaftsealreplacement.
C. Onlyqualifiedpersonnelshouldattemptrotarysealreplacement.ContactyourlocalauthorizedHaywardDealeror
servicecenterifyouhaveanyquestions.
Exerciseextremecare inhandlingboththerotatingandthestationarysectionsofthetwopartreplacementseal.Foreignmatteror
improperhandlingwilleasilyscratchthegraphiteandceramicsealingsurfaces.
RemovingtheMotorAssembly (SeePartsDiagramonpage11of thismanualforpumpcomponentlocations.)
1. Removethesix(6)5/16"x2"hexheadbolts(item#17),whichholdthemotorassemblytothepump/strainer
housing(item#3),usinga1/2"wrenchorsocket.
2. Slidethemotorassemblyoutofthepump/strainerhousing(item#3),exposingthediffuser(item#9).Removethe
twodiffuserscrews(item#7),andpullthediffuser(item#9)offofthesealplate(item#15)toexposetheimpeller
(item#12).

WWW.HAYWARDPOOL.COMUSEONLYHAYWARDGENUINEREPLACEMENTPARTS
TriStar
™ WaterfallPumpSeries________ ______________________________Page10of15
RemovingtheImpeller (SeePartsDiagramonpage11ofthismanualforpumpcomponentlocations.)
3. Removethemotorcanopybyremovingthetwo(2)screwsandpullingthecanopyawayfromthemotor.
4. Topreventmotorshaftfromturning,carefullyplacea7/16"openendwrenchoverthetwo(2)flatsontheendof
theshaft.
5. Rotatetheimpellerscrew(item#10)clockwise(notethatscrewhaslefthandthread)andremove.Removethe
impeller(item#12) byrotatingcounterclockwise.
RemovingtheCeramicSeat (SeePartsDiagramonpage11ofthismanualforpumpcomponentlocations.)
6. Removethespringsealassembly(item#13)andsealplate(item#15)fromthemotorbyremovingthefour(4)3/8”
x1”bolts(item#18)thatsecureittothemotor,usinga9/16"wrenchorsocket.Removethemotorsupportbracket
(item#20)fromthesealplate(item#15).
7. Presstheceramicseatwithrubbercupoutofthesealplate(item#15).Iftight,useasmallscrewdrivertotapseal
out.
STOP  Cleanallrecesses&partstobereassembled.Inspectgaskets&replaceifnecessary.
SealInstallation (SeePartsDiagramonpage11ofthismanualforpumpcomponentlocations.)
8. Cleanandlightlylubricatethemotorshaftandsealrecessesinthesealplate(item#15)withadilutesolutionofnon
granulatedliquidtypesoap.Gentlywipethepolishedfaceoftheceramicsealwithasoftcottoncloth.Lubricatethe
rubbercupontheceramicseatandpressitfirmlyintotherecessofthesealplate(item#15),withthepolished
ceramicsurfacefacingout.
9. Reassemblethemotortothesealplate(item#15)usingthefour(4)3/8” x1”bolts(item#18),andreattachthe
motorsupport(item#20)tothesealplate(item#15).
10. Gentlywipetheblack,polishedsurfaceofthespringsealassembly(item#13)withasoftcottoncloth.
11. Pressthespringsealassembly(item#13)ontothe motorshaft,withtheblackpolishedsurfacefacingtheceramic
seat.
ReplacingtheImpellerandDiffuser (SeePartsDiagramonpage11ofthismanualforpumpcomponentlocations.)
12. Screwtheimpeller(item#12)ontothemotorshaftinaclockwisedirection,andscrewtheimpellerscrew(item#10)
intothemotorshaftinacounterclockwisedirection.Tightensnuglybyholdingmotorshaftwithwrenchasnotedin
step#4.Placetheimpellerring(item#11)backontotheimpeller(item#12),withflange facingtowardsthe
diffuser(item#9).
13. Placethediffuser(item#9)overtheimpeller(item#12)andontothesealplate(item#15),aligningthethreepinson
thediffuser(item#9)withthethreeholesonthesealplate(item#15).Replacethetwodiffuserscrews(item#7).
ReplacingtheMotorAssembly (SeePartsDiagramonpage11ofthismanualforpumpcomponentlocations.)
14. Reattachmotorcanopyusingthetwo(2)hexheadedscrews.Slidethemotorassembly,withthediffuser(item#9)
inplace,intopump/strainerhousing(item#3),beingcarefulnottodisturbthediffusergasket(item#8).
15. Fastenassemblytopump/strainerhousing(item#3)usingthesix(6)5/16"x2"bolts(item#17).(Besurehousing
gasket(item#14)isinplace,andlubricated.Replaceifdamaged).Tightenboltsalternatelyandevenlyto185inch
poundsaccordingtohousingbolttorquepatterndetail.

WWW.HAYWARDPOOL.COMUSEONLYHAYWARDGENUINEREPLACEMENTPARTS
TriStar
™ WaterfallPumpSeries_____________________________________Page11of15
ReplacementParts
PartsDiagram
PartsListing
Ref.No. PartNo. Description Ctn.Qty.
1 SPX3200UNKIT UnionConnectorKit(IncludesUnionNut,UnionConnector,UnionGasket2ea.) 1
2 SPX3200UG UnionGasket 1
3 SPX3200A PumpStrainerHousing,2”x21/2”withDrainPlugs,threadedstyle 1
4 SPX3200DLS StrainerCoverKit(IncludesStrainerCover,LockRing,ORing) 10
SPX3200DLSB StrainerCoverKit(BiguanideSanitizerApplicationsOnly;NOTPressureTestable) 10
5 SPX3200S StrainerCoverORing 10
6 SPX3200M StrainerBasket 15
7 SPX3200Z8 DiffuserScrew 1
8 SPX4000Z1 DiffuserORing 10
9 SPX3200B3 Diffuser 1
10 SPX3200Z1 ImpellerScrew 1
11 SPX3021R ImpellerRing 1
Detailofmotor
canopywithscrews.

WWW.HAYWARDPOOL.COMUSEONLYHAYWARDGENUINEREPLACEMENTPARTS
TriStar
™ WaterfallPumpSeries__________________________________Page12of15
PartsListing(cont’d.)
Ref.No. PartNo. Description Ctn.Qty.
12 SPX3220C Impellerfor75GPMwithImpellerScrew 10
SPX3230CU Impellerfor120GPMwithImpellerScrew 10
13 SPX3200SA ShaftSealAssembly 10
14 SPX3200T HousingORing 10
15 SPX3200E SealPlate 1
16 SPX3200Z211 HousingInsert/SealPlateSpacerKit 1
17 SPX3200Z3 HousingBolt 10
18 SPX3200Z5 MotorBolt 1
19 SPX4000FG DrainPlugwithORing 10
20 SPX3200GA Bracket,MotorSupport,TriStar 1
21* SPX3200SR Base,TallRiser,TriStar 1
PumpSKUDetail
ModelP/N MotorP/N ImpellerP/N
SP36075EE SPX3605Z1BER SPX3220C
SP36120EE SPX3605Z1BER SPX3230CU
*STARITE isaregisteredtrademarkofStaRiteIndustries,Inc.,whichisusedhereinforidentificationpurposesonly. TheseareretrofitbasesforexistingSTARITE
pump installations. StaRiteIndustries,Inc.isnotaffiliatedwithHaywardPoolProducts.

WWW.HAYWARDPOOL.COMUSEONLYHAYWARDGENUINEREPLACEMENTPARTS
TriStar
™ WaterfallPumpSeries ____________________Page13of15
Troubleshooting
MotorWillNOTStart–CheckFor:
Makesuretheterminalboardconnectionsagreewiththewiringdiagramonmotordataplatelabel.Besuremotoriswired
foravailablefieldsupplyvoltage(seepumpoperatinglabel).
1. Improperorloosewiringconnections;openswitchesorrelays;trippedcircuitbreakers,GFCI’s,orblownfuses.
Solution: Checkallconnections,circuitbreakers,andfuses.Resettrippedbreakersorreplaceblownfuses.
2. Manuallycheckrotationofmotorshaftforfreemovementandlackofobstruction.
Solution: RefertoSteps4&5of“ShaftSealChangeInstructions”inthismanual.
3. Ifyouhave atimer,becertainitisworkingproperly.Bypassitifnecessary.
MotorShutsOFF –CheckFor:
1. Lowvoltageatmotororpowerdrop(frequentlycausedbyundersizedwiringorextensioncorduse).
Solution: Contactqualifiedprofessionaltocheckthatthewiringgaugeisheavyenough.
NOTE:YourHaywardpumpmotorisequippedwithan“automaticthermaloverloadprotector.”Themotorwill
automaticallyshutoffifpowersupplydropsbeforeheatdamagecanbuildupcausingwindingstoburnout.The“thermal
overloadprotector”willallowthemotortoautomaticallyrestartoncethemotorhascooled.ItwillcontinuetocutOn/Off
untiltheproblemiscorrected. Besuretocorrectcauseofoverheating.
MotorHums,ButDoesNOTStart–CheckFor:
1. Impellerjammedwithdebris.
Solution: Haveaqualifiedrepairprofessionalopenthepumpandremovethedebris.
PumpWon'tPrime,CheckFor:
1. Emptypump/strainerhousing.
Solution: Makesurepump/strainerhousingisfilledwithwaterandcoveroringisclean.Ensureoringisproperlyseatedin
thecoveroringgroove.Ensureoringsealingsurfaceislubricatedwith“Jack’s327”andthatstrainercoverislockedfirmly
inposition.Lubricantwillhelptocreateatighterseal.
2. Looseconnectionsonsuctionside.
Solution: Tightenpipe/unionconnections.
NOTE Anyselfprimingpumpwillnotprimeiftherearesuctionairleaks.Leakswillresultinbubblesemanatingfrom
returnfittingsonpoolwall.
3. LeakingOringorpackingglandsonvalves.
Solution: Tighten,repair,orreplacevalves.
4. Strainerbasketorskimmerbasketloadedwithdebris.
Solution: Removestrainerhousingcoverorskimmercover,cleanbasket,andrefillstrainerhousingwithwater.Tighten
cover.
5. Suctionsideclogged.
Solution: Contactaqualifiedrepairprofessional.
Blockofftodetermineifpumpwilldevelopavacuum.Youshouldhave5”  6”ofvacuumatthestrainercover(Onlyyour
pooldealercanconfirmthiswithavacuumgauge).Youmaybeabletocheckbyremovingthe skimmerbasketand
holdingyourhandoverthebottomportwithskimmerfullandpumprunning.Ifnosuctionisfelt,checkforlineblockage.
a. Ifpumpdevelopsavacuum,checkforblockedsuctionlineordirtystrainerbasket.Anairleakinthesuction
pipingmaybethecause.
b. Ifpumpdoesnotdevelopavacuumandpumphassufficient“primingwater”:
i. Recheckstrainerhousingcoverandallthreadedconnectionsforsuctionleaks.Checkifallsystem
hoseclampsaretight.
ii. CheckvoltagetoensurethatthemotorisrotatingatfullRPM’s.
iii. Openhousingcoverandcheckforcloggingorobstructioninsuction.Checkimpellerfordebris.
iv. Removeandreplaceshaftsealonlyifitisleaking.
LowFlow–Generally,CheckFor:
1. Cloggedorrestrictedstrainerorsuctionline.
Solution: Contactaqualifiedrepairprofessional.

WWW.HAYWARDPOOL.COMUSEONLYHAYWARDGENUINEREPLACEMENTPARTS
TriStar
™ WaterfallPumpSeries____________________________________Page14of15
LowFlow–Generally,CheckFor:(cont’d.)
2. Undersizedpoolpiping.
Solution: Correctpipingsize.
3. Pluggedorrestricteddischargelineoffilter, valvepartiallyclosed(highgaugereading).
Solution: Sandfilters – backwashaspermanufacturer’sinstructions;D.E.filters –backwashaspermanufacturer’s
instructions;Cartridgefilters– cleanorreplacecartridge.
4. Airleakinsuction(bubblesissuingfromreturnfittings).
Solution: RetightensuctionanddischargeconnectionsusingTeflontape.Inspectotherplumbingconnectionsandtighten
asrequired.
5. Plugged,restricted,ordamagedimpeller.
Solution: Replaceincludingnewsealassembly.
NoisyPump–CheckFor:
1. Airleakinsuctionpiping,cavitationscausedbyrestrictedorundersizedsuctionlineorleakatanyjoint,lowwaterlevel
inpool,andunrestricteddischargereturnlines.
Solution: Correctsuctionconditionorthrottlereturnlines,ifpractical.Holdinghandoverreturnfittingwillsometimes
provethispointorputtinginasmallereyeballfitting.
2. Vibrationduetoimpropermounting,etc.
Solution: Mountthepumponalevelsurfaceandsecurethepumptotheequipmentpad.
3. Foreignmatterinpumphousing.Loosestones/debrishittingimpellercouldbecause.
Solution: Cleanthepumphousing.
4. Motorbearingsnoisyfromnormalwear,rust,overheating,orconcentrationofchemicalscausingsealdamagewhichwill
allowchlorinatedwatertoseepintobearingswipingoutthegreasecausingbearingtowhine.
Solution: Allsealleaksshouldbereplacedatonce.
©HaywardPoolProducts,Inc.2005
Allrightsreserved.
PRODUCTREGISTRATION
(RetainForYourRecords)
DATEOFINSTALLATION____________________
INITIALPRESSUREGAUGEREADING(CLEANFILTER)_______________________
PUMPMODEL________________ HORSEPOWER_______________________
FILTERMODEL________________ SERIALNUMBER_______________________

WWW.HAYWARDPOOL.COMUSEONLYHAYWARDGENUINEREPLACEMENTPARTS
TriStar
™ WaterfallPumpSeries Page15of15
▲RetainthisWarrantyCertificate(upperportion)inasafeandconvenientlocationforyourrecords.
▼DETACHHERE:Filloutbottomportioncompletelyandmailwithin10daysofpurchase/installation,orregisteronlineat
WWW.HAYWARDPOOL.COM.

Mailto: HaywardPoolProducts,Inc.,620DivisionStreet,Elizabeth,NJ07207,Attn:WarrantyDept.
WarrantyRegistrationCard
Name__________________________________________________ Yearspoolhasbeeninservice□lessthan1 □13 □35 □510
Address________________________________________________ Purchasedfrom:
City______________________State_________Zip____________ Companyname________________________________________________
EmailAddress__________________________________________ Address_______________________________________________________
City__________________________State_________Zip_______________
ProductPurchased______________________________________
ProductSerialNo._______________________________________
Pleasesendmemoreinformationontheseother
□NewInstallation □Replacement productsfromHayward:
TypeofInGroundPool: □Pump □Filter □AutomaticPoolCleaner □Light
□Vinyl □Fiberglass □Gunite □Chlorinator □Skimmer □Heater □HeatPump
□Salt/ChlorineGenerator □Controls
SizeofPool______________________________________
HAYWARD
® LIMITEDWARRANTY
Thispumpwasinspectedbeforeshipmentfromourplant.Tooriginalpurchasersofthispump,HaywardPool
Products,Inc.,620DivisionStreet,Elizabeth,NewJersey,warrantsitsproductsfreefromdefectsinmaterialsand
workmanshipforaperiodof ONE (1) yearfromthedateofpurchase.
Partswhichfailorbecomedefectiveduringthewarrantyperiod,exceptasaresultoffreezing,negligence,improper
installation,use,orcare,shallberepairedorreplaced,atouroption,withoutcharge,within90daysofthereceiptof
defectiveproduct,barringunforeseendelays.
Toobtainwarrantyreplacementsorrepair,defectivecomponentsorpartsshouldbereturned,transportationpaid,to
theplaceofpurchase,ortothenearestauthorizedHaywardservicecenter.ForfurtherHaywarddealerorservice
centerinformation,contactHaywardcustomerservicedepartment.Noreturnsmaybemadedirectlytothefactory
withouttheexpresswrittenauthorizationofHaywardPoolProducts,Inc.
Tooriginalpurchasersofthispump,HaywardPoolProducts,Inc.warrantsitspumphousing/strainertobefreefrom
defectsinmaterialsandworkmanshipforaperiodof ONE(1) yearfromthedateofpurchase.
Pumphousing/strainerswhichbecomedefectiveduringthewarrantyperiod,exceptasaresultoffreezing,
negligence,improperinstallation,useorcare,orastheresultofauseinassociationwithanautomaticvalving
system,shallberepaired,atouroption,withoutcharge.
Allotherconditionsandtermsofthestandardwarrantyapply.
Haywardshallnotberesponsibleforcartage,removaland/orreinstallationlabororanyothersuchcostsincurredin
obtainingwarrantyreplacements.
TheHaywardPoolProductswarrantydoesnotapplytocomponentsmanufacturedbyothers.Forsuchproducts,the
warrantyestablishedbytherespectivemanufacturerwillapply.
Somestatesdonotallowalimitationonhowlonganimpliedwarrantylasts,ortheexclusionorlimitationof
incidentalorconsequentialdamages,sotheabovelimitationorexclusionmaynotapplytoyou.
Thiswarrantygivesyouspecificlegalrights,andyoumayalsohaveotherrights,whichvaryfromstatetostate.
HaywardPoolProducts,Inc.
620DivisionStreet
*Supersedesallpreviouspublications. Elizabeth,NJ07207