Hayward AquaRite 120 Specification sheet

Electronic Chlorine Generator
Operation and Installation
Manual
ELECTROLYTICCHLORINEGENERATOR
BASICPOOLMAINTENANCEREQUIREMENTS
WEEKLY
MONTHLY
QUARTERLY
Free Chlorine 1.0 - 3.0 ppm
pH 7.2 - 7.8
Raise desired output % to
increase, lower desired output %
to decrease -OR- increase or
decrease pump filtration time.
Too low - add soda ash.
Too high - add muriatic acid
Alkalinity 80 - 120 ppm
Salt 2700 - 3400 ppm Add salt as required to increase.
Add baking soda to increase.
Stabilizer 60 - 80 ppm Add cyanuric acid to increase.
Calcium 200 - 400 ppm Add calcium to increase.
Electrolytic Cell inspect & clean Refer to section in manual.
TEST IDEAL RANGE ADJUSTMENT REQUIRED
Drain and add water to decrease.
A
dd acid as required to decrease.
AQR
092009N RevP
Copyright © 2010 Hayward Inc. www.haywardnet.com
620 Division St.
Elizabeth, NJ 07207
Aqua Rite®
Head Loss Curve
Head Loss
(FtH O)
2
Flow Rate (gpm)
40 (25%) 120 (75%)80 (50%) 160 (100%)
.82
3.08
6.79
12.03
0
6
3
9
1
7
4
10
12
2
8
5
11
13
14

IMPORTANTSAFETYINSTRUCTIONS
Whenusing thiselectricalequipment,basicsafetyprecautions
shouldalwaysbefollowed,includingthefollowing:
•READ AND FOLLOW ALL
INSTRUCTIONS
•UseCopperConductorsOnly
•DisconnectallACpowerduringinstallation.
•Warning - To reduce the risk of injury, do not permit
children to use this product unless they are closely
supervisedatalltimes.
•A green colored terminal marked "Earth Ground" is lo-
catedinside thewiringcompartment. Toreduce therisk
ofelectric shock, thisterminalmust be connectedtothe
groundingmeans providedinthe electricsupplyservice
panelwithacontinuouscopperwire equivalentin sizeto
thecircuitconductorssupplyingtheequipment.
•Onebonding lugforUS models(twofor Canadian mod-
els) is provided on the external surface. To reduce the
riskofelectric shock,connect thelocalcommonbonding
gridin the area of the swimming pool, spa, or hot tub to
theseterminalswithaninsulatedor barecopperconduc-
tornot smallerthan8AWGUS/ 6AWGCanada.
•Allfieldinstalledmetalcomponentssuchasrails,ladders,
drains, or other similar hardware within 3 meters of the
pool, spa or hot tub shall be bonded to the equipment
groundingbuswithcopperconductorsnotsmallerthan8
AWGUS/ 6AWGCanada.
•NOTICETO USERS: This control productistobe used
only in accordance with the directions of this label. It is
anoffenseunder the PestControlProductsActto use a
controlproductunderunsafeconditions.
•SAVE THESE INSTRUCTIONS 16
LIMITEDWARRANTY(effective04/01/09) Hayward/Goldline warrants its Pro Logic and
E-Command pool automation products as well as itsAqua Rite,Aqua Rite Pro,Aqua Plus and
SwimPure chlorination products to be free of defects in materials and workmanship, under
normal use and service, for a period of three (3) years. Hayward/Goldline also warrants its
Aqua Trol chlorination products to be free of defects in materials and workmanship, under
normal use and service for a period of one (1) year. These warranties are applicable from the
initial date of installation on private residential swimming pools in the US and Canada.
Hayward/Goldline warrants all the above-identified pool automation and chlorination prod-
ucts installed on commercial swimming pools and on swimming pools outside of the US and
Canada for a period of one (1) year. Likewise, Hayward/Goldline warrants all accessories
and replacement parts for the above-identified pool automation and chlorination products for
a period of one (1) year. Each of these warranties is not transferable and applies only to the
originalowner.
Proof of purchase is required for warranty service. If written proof of purchase is not
provided, the manufacturing date code will be the sole determinant of the date of installation
of the product. To obtain warranty service or repair, please contact the place of purchase or
the nearest Hayward/Goldline authorized warranty service center. For more information on
authorized service centers please contact the Hayward/Goldline Technical Service Support
Center (61 Whitecap Road, North Kingstown RI, 02852) or visit the Goldline web site at
www.goldlinecontrols.com or the Hayward website at www.haywardnet.com.
WARRANTYEXCLUSIONS:
1. Material supplied or workmanship performed by others in process of installation.
2. Damage resulting from improper installation including installation on pools larger than the
product rating.
3. Problems resulting from failure to install, operate or maintain the product(s) in accordance
with the recommendations contained in the owners manual(s).
4. Problems resulting from failure to maintain pool water chemistry in accordance with the
recommendations in the owners manual(s).
5. Problems resulting from tampering, accident, abuse, negligence, unauthorized repairs or
alternations,fire, flood, lightning, freezing, externalwater, degradation of natural stone used in
or immediately adjacent to a pool or spa, war or acts of God.
DISCLAIMER. THEEXPRESSLIMITEDWARRANTIESABOVECONSTITUTETHE
ENTIREWARRANTIESWITHRESPECTTOTHEABOVE-IDENTIFIEDHAYWARD/
GOLDLINE POOLAUTOMATIONAND CHLORINATION PRODUCTSAND IS IN
LIEUOFALLOTHERWARRANTIES, EXPRESS ORIMPLIED, INCLUDINGWAR-
RANTIESOFMERCHANTABILITYORFITNESS FORAPARTICULARPURPOSE.
THESEWARRANTIESGIVEYOUSPECIFICLEGALRIGHTS,ANDYOUMAYALSO
HAVE OTHER RIGHTSOFEQUIPMENT,LOSTPROFITS ORREVENUE, COSTS
OFRENTINGREPLACEMENTS,AND OTHERADDITIONALEXPENSES,EVENIF
THESELLER HAD BEENADVISED OFTHE POSSIBILITYOFSUCH DAMAGES.
SOME STATES DO NOT ALLOW THE EXCLUSION OF LIMITATION OF INCI-
DENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR
EXCLUSION MAY NOTAPPLYTO YOU.
NO WHOLESALER, AGENT, DEALER, CONTRACTOR OR OTHER PERSON IS
AUTHORIZED TO PROVIDE, SUPPLEMENT OR MODIFYANY WARRANTY ON
BEHALFOFHAYWARD/GOLDLINE.
THESEWARRANTIESAREVOIDIFTHEPRODUCTHASBEENALTEREDINANY
WAYAFTER LEAVINGTHE FACTORY. FORTHEABOVE-IDENTIFIED CHLORI-
NATION PRODUCTS, THESE WARRANTIESALSO ARE VOID IF, DURING THE
WARRANTYPERIOD,YOUUSEAREPLACEMENTCHLORINATORCELLOTHER
THANANUNMODIFIED,NEWHAYWARD/GOLDLINECHLORINATORCELLPUR-
CHASEDFROMHAYWARD/GOLDLINE. IFAWARRANTYBECOMESVOID,YOU
STILLMAYPURCHASE SERVICEAND/OR TELEPHONETECHNICALSUPPORT
ATTHETHEN CURRENTTIMEANDMATERIALRATES.

Table of Contents
OPERATION
General.........................................................................................1
Water Chemistry........................................................................2
Controls........................................................................................6
Maintenance.................................................................................8
INSTALLATION
Mounting........................................................................................10
Plumbing.......................................................................................11
Wiring............................................................................................12
TROUBLESHOOTING
Troubleshooting.........................................................................14
WARRANTY
Warranty......................................................................................16
15
4. "CheckSalt"LED illuminated orflashing
Be sure that the correct model Turbo Cell has been selected (page 7).
Check salt level in pool/spa. If salt level is low, add salt according to chart on page 4.
Before adding large quantities of salt, it is advisable to have your salt level profession-
ally checked.
5. "HighSalt"LEDilluminated
Be sure that the correct model Turbo Cell has been selected (page 7).
Check salt level in pool/spa. If salt level is too high, lower salt level by draining some of
the pool water out of the pool and replace with fresh water. Continue until the salt
concentration is at recommended levels.
6. "InspectCell" LED flashing
Be sure that the correct model Turbo Cell has been selected (page 7).
Inspect and clean cell according to directions on page 8. When done, press the "diag-
nostic" button for 3 seconds to stop the "Inspect Cell" LED flashing.
7. "InspectCell"LEDilluminated
Be sure that the correct model Turbo Cell has been selected (page 7).
Remove and inspect the cell for scale. If the cell is scaled, follow the directions on page
8 for cell cleaning. If the pool has the proper amount of salt and the "Inspect Cell" LED
is still illuminated, the cell may be worn and need replacement.
8. Possiblecausesoflittle or no free chlorine residual
- Aqua Rite®switch in OFF position.
- Desired Output % adjustment setting is too low.
- Lowstabilizer (CyanuricAcid).
- Filter pump time too short (8 hours for average size pools, more for large pools)
- Saltleveltoo low (below 2400 ppm, CheckSaltLED on).
- Salt level too high (High Salt LED on).
- Very warm pools increase chlorine demand--increase Output %, or filter run time.
- Cold water (below 50ºF) causesAqua Rite to stop generating (Generating LED flash-
ing).
- Excessive scaling on cell.
- High level of Nitrogen in pool water.
- "Yellow Out" or similar treatment recently used. Some yellow algae treatments will
use chlorine at a very high rate and deplete the residual free chlorine. Manually shock
the pool if indicated in the directions on the algae treatment. It still may be a matter of
days before the pool returns to "normal" and chlorine tests will show the desired 1-
3ppm free chlorine reading.
9. "-Pcb-"displayedandall4 red/yellowLEDs areilluminated.
A possible Printed Circuit Board fault has been detected. Call for
service.

14
1
OPERATION
The Aqua Rite®is an automatic chlorine generation system for pool or spa sanitation.
The operation requires a low concentration of salt (sodium chloride) in the pool water.
These levels are low enough that it normally will not be tasted. TheAqua Rite automati-
cally sanitizes your pool by converting the salt into free chlorine which kills bacteria and
algae in the pool. Chlorine will revert back to sodium chloride after killing bacteria.
These reactions will continuously recycle virtually eliminating the need to add sanitiz-
ing chemicals to your pool. The only time you may need to add more salt to the pool is
when water is replenished due to backwashing, draining, or splashing (not evapora-
tion).
The Aqua Rite is designed to handle the purification needs of most residential swim-
ming pools up to 40,000 gallons (150,000 liters), or the needs of most commercial pools
up to 25,000 gallons (95,000 liters). Check local codes for other restrictions. The actual
amount of chlorination required to properly sanitize a pool varies due to bather load,
rainfall, temperature, and the pool's cleanliness.
NOTE: Hayward does not recommend using the Aqua Rite to generate bromine.
Aqua Rite chlorine generators operating with software version 1.50 or later are designed
to use one of 3 different chlorinator cells that are available from your authorized Hay-
ward dealer. These cells are not included with the Aqua Rite and must be purchased
before installation. Choose the appropriate cell based on the size of your pool. The
models are shown below:
T-CELL-15- for pools up to 40,000 gallons
T-CELL-9 - for pools up to 25,000 gallons
T-CELL-3 - for pools up to 15,000 gallons
Note that the installation and mounting requirements are the same for all models.
NOTE: Before installing this product as part of a saline water purification system in a
pool or spa using natural stone for coping or for immediately adjacent patios/decking, a
qualified stone installation specialist should be consulted regarding the appropriate
type, installation, sealant (if any) and maintenance of stone used around a saline pool
with electronic chlorine generator in your particular location and circumstances.
NOTE: The use of dry acid (sodium bisulfate) to adjust pool pH is discouraged espe-
cially in arid regions where pool water is subject to excessive evaporation and is not
commonly diluted with fresh water. Dry acid can cause a buildup of by-products that
can damage your chlorinator cell.
4
1
3
2
1
GRN
BLK
YEL
RED
Aqua Rite Eos
green
yellow
black
red
note
marked
on PCB
Polaris - Attach wires to proper screw terminals as shown below. Note that screw
terminal "1" is marked on the Polaris PCB.
TROUBLESHOOTING
Visit www.goldlinecontrols.comfor helpful informationonoperation, maintenance and
troubleshooting yourAqua Rite®Electronic Chlorine Generator.
DiagnosticDisplays
Sequential pushes of the small "diagnostic" button next to the LCD display will cause
theAqua Riteto display the following information:
1. Pool temperature (xx degrees Fahrenheit or Celsius)
2. Cellvoltage (xx.x volts)
3. Cellcurrent (x.xxamps)
4. Desired Output % ("0P" -- "100P" depending on knob position or input from remote
pool automation controller)
5. Instantsalinity (-xxxx ppmor -x.xx grams/Liter)
6. Product name sent to the pool automation control display ("AL-0" which signifies
"Aqua Rite")
7. Softwarerevision level (r1.xx)
8. Chlorinatorcell type (t-3, t-5,t-9,t-15)
On the 9th push of the button the display will revert back to the default salt display.
Also, if the button is not pushed for 30 seconds, the display will revert back to the
standard salt display.
CommonProblemsandSolutions
1. "Power"LEDnoton
Check to make sure either 120VAC or 240VAC input power is connected to the proper
screw terminals at theAqua Rite control. Verify input voltage with a voltmeter. If there
is input power, the fuse may have blown. The Aqua Rite is protected by a 20 amp mini
ATO fuse located on the circuit board above the cell connector.
2. "Generating"LED flashing
The temperature of the pool water is too high or low to operate. You can override this by
switchingthe mainswitch toSUPERCHLORINATE. TheAqua Ritewill runat maximum
output for the remainder of the current pump cycle or 24 hours, whichever comes first.
3. "NoFlow"LEDilluminated
The Aqua Rite has sensed a no flow condition and has stopped generating chlorine.
Check that the flow switch is plugged into the connector on the bottom of the control
unit and that the wire is not cut or damaged. Make sure you have at least 12" of straight
pipe before the flow switch. If there is adequate flow and the LED is still on, check that
the arrows on the flow switch (on top of hex) are pointing in the direction of flow.

WaterChemistry
The table below summarizes the levels that are recommended by The Association of
Pool and Spa Professionals (APSP). The only special requirements for the Aqua Rite
are the salt level and stabilizer. It is important to maintain these levels in order to
prevent corrosion or scaling and to ensure maximum enjoyment of the pool. Test your
water periodically. YourAuthorized Aqua Rite Dealer (AARD) or most pool stores can
provide you with the chemicals and procedures to adjust the water chemistry. Be sure
to tell the pool store that you are using an Aqua Ritechlorine generator.
Saturationindex
The saturation index (Si) relates to the calcium and alkalinity in the water and is an
indicator of the pool water "balance". Your water is properly balanced if the Si is 0 ±.2.
If the Si is below -0.2, the water is corrosive and plaster pool walls will be dissolved into
the water. If the Si is above +0.2, scaling and staining will occur. Use the chart below to
determine the saturation index.
2
ºC ºF Ti
Calcuim
Hardness
Ci
Total
Alkalinity
Ai
53
60
66
76
84
94
103
12
16
19
24
29
34
39
.3
.4
.5
.6
.7
.8
.9
How to use: Measure pool pH, temperature, calcium hardness,
and total alkalinity. Use the chart above to determine Ti, Ci,and
Ai from your measurements. Insert values of pH, Ti, Ci and Ai
into the above equation. If Si equals .2 or more, scaling and
staining may occur. If Si equals -.2 or less corrosion or irritation
may occur.
Si = pH + Ti + Ci + Ai - 12.1
-.2 0.2
CORROSIVE SCALING
75 75
100 100
125 125
150 150
200 200
250 250
300 300
400 400
600 600
800 800
1.5 1.9
1.6 2.0
1.7 2.1
1.8 2.2
1.9 2.3
2.0 2.4
2.1 2.5
2.2 2.6
2.4 2.8
2.5 2.9
OK
13
Input power for use with Hayward/Goldline, Pentair and
Polariscontrols
WiretheAqua Rite®DIRECTLYto 120/240VAC power (not through timerorrelay).
Optional Hayward/Goldline, Pentair and Polaris controls:
The Hayward/Goldline, Pentair and Polaris controls use a 4 wire connection to commu-
nicate to theAqua Rite and can be wired up to 500' apart. Any outdoor rated 4 conductor
cable can be used. Refer to each manufacturer's instructions and the wiring diagrams
below for proper wiring connection to the Aqua Rite. NOTE: There must be only 1
"primary" unit. All other Aqua Rite units must be configured as "secondary".
Hayward/Goldline - Attach wires to proper screw terminals as shown below.
Pentair - Attach wires to opposite numbered screw terminals as shown below. Note
thatthe colorsmarkedon the PentairPCBdonot matchtheAquaRite.
41
32
23
14
GRN GRN / -DT
BLK
BLK / GND
YEL YEL / +DT
RED RED / +15
Aqua Rite Intellitouch
marking on PCB
green
yellow
black
red
(Colors Do Not Match)
44
33
22
11
GRN GRN
BLK BLK
YEL YEL
RED RED
Aqua Rite
A
qua Logic
Pro Logic
green
yellow
black
red
SUBPANEL
AQUA RITE
(240 VAC) AQUA RITE
(120 VAC)
HAYWARD/GOLDLINE,
PENTAIR
or
POLARIS
PCB PCB
BONDING
LOOP BONDING
LOOP
GROUND
NEUTRAL
GND GND
Hayward/Goldline,
Pentair
or Polaris
Power Center
Aqua Rite
(Primary) Aqua Rite
(Secondary)
Additional
Aqua Rite(s)
(if required)
Jumper Removed
For Secondary(s)
Jumper Installed
For Primary
(Factory Default)
1
2
3
4
GREEN
YELLOW
BLACK
RED

3
SaltLevel
Use the chart on page 4 to determine how much salt in pounds or (Kgs) need to be added
to reach the recommended levels. Use the equations below (measurements are in feet/
gallons and meters/liters) if pool size is unknown.
The ideal salt level is between 2700-3400 ppm (parts per million) with 3200 ppm being
optimal. If the level is low, determine the number of gallons in the pool and add salt
according to the chart on page 4. Alow salt level will reduce the efficiency of theAqua
Rite®and result in low chlorine production. Ahigh salt level can cause theAqua Rite®
to shutdown and may begin to give a salty taste to your pool (generally, the salt will
begin to be tasted at a level of about 3500-4000 ppm). The salt in your pool/spa is
constantly recycled and the loss of salt throughout the swimming season should be
small. This loss is due primarily to the addition of water because of splashing,
backwashing, or draining (because of rain). Salt is not lost due to evaporation.
Type of Salt to Use
Itisimportant to use only sodium chloride (NaCl)saltthat is greater than 99% pure. This
is common food quality or water softener salt and is usually available in 40-80 lb. bags
labeled "Coarse Solar Salt". It is also acceptable to use water conditioning salt pellets,
however, it will take longer for them to dissolve. Do not use rock salt, salt with yellow
prussiate of soda, salt with anti-caking additives, or iodized salt.
HowtoAddor Remove Salt
For new plaster pools, wait 10-14 days before adding salt to allow the plaster to cure.
Turn the circulating pump on and add salt directly into the pool. Brush the salt around
to speed up the dissolving process--do not allow salt to pile up on the bottom of the
pool. Run the filter pump for 24 hours with the suction coming from the main drain (use
pool vac if there is no main drain) to allow the salt to evenly disperse throughout the
pool. The salt display may take 24 hours to respond to the change in salt concentration.
The only way to lower the salt concentration is to partially drain the pool and refill with
fresh water.
Always check stabilizer (cyanuric acid), when checking salt. These levels will most
likely decline together. Use the chart on page 5 to determine how much stabilizer must
be added to raise the level to 80 ppm.
Flow switch connector
Bonding lug to
pool bonding system
Cutout fo
r
cell cable
Gallons Liters
(pool size in feet) (pool size in meters)
Rectangular
Round
Oval
Diameter x Diameter x
Average Depth x 5.9
Length x Width x
Average Depth x 6.7
Length x Width x
Average Depth x 7.5
Diameter x Diameter x
Average Depth x 785
Length x Width x
Average Depth x 893
Length x Width x
Average Depth x 1000
Wiring
Power must be shut off at the circuit breaker before performing any wiring. Be sure to
follow Local and NEC electrical codes. To provide safe operation, theAqua Rite®must
be properly grounded and bonded.
InputPower For stand alone operation:
Wire theAqua Rite to the LOAD SIDEof the filter pump timer. It is very important that
theAqua Rite is powered only when the pump is running.
Refer to the wiring label on the Aqua Rite as well as the diagram below to determine
correct wiring connections. TheAqua Rite is shipped from the factory with the configu-
rationjumpers in 240VAC position. If using120VAC,movethe jumpers as shownbelow.
For Canadian models, theAqua Rite shall be connected to a circuit protected by a class
A ground fault interrupter. Be sure to connect the ground wire to the green ground
screw terminal located on the bottom of the enclosure.
Bonding:
A lug used for bonding is attached to the bottom of the Aqua Rite enclosure (see
diagram below). The Aqua Rite must be bonded with an 8AWG copper wire (6AWG
Canada) to the pool bonding system.
Electrolytic Cell and Flow Switch:
The electrolytic cell and flow switch cables are terminated with connectors which plug
into theAqua Rite, for easy attachment and removal. The door of theAqua Rite must be
open to access the cell cable connector. The flow switch plugs into a connector (similar
to a telephone jack) located outside, on the bottom of the enclosure. Refer to the
diagram below for the location of these connections.
12
SUBPANEL
TIMECLOCK AQUA
RITE AQUA
RITE
PCB PCB
BONDING
LUG
BONDING
LOOP
PUMP
LINE LOAD
GROUND
GND
GND
IMPORTANT:
MOVE JUMPERS
TO POSITIONS SHOWN
TYPICAL 240 VAC WIRING 120 VA
C
Note: Wire the pump directly to the timeclock--do not use the Aqua Rite as a junction box.

411
Gallons and (Liters) of Pool/Spa water
12,000 14,000 16,000 18,000 20,000 22,000 32,00024,000 34,00026,000 36,00028,000 38,00030,000 40,000
Current salt
level
(45000) (52,500) (60,000) (67,500) (75,000) (82,500) (120,000)(90,000) (127,500)(97,500) (135,000)(105,000) (142,500)(112,500) (150,000)ppm
0
320
(145)
373
(170)
427
(194)
480
(218) (242)
587 854
(267) (388)
640 907
(291) (412)
693 960
(315) (436)
747
(339) (460)
800 1067
(364) (484)
200
300
(136)
350
(159)
400
(182)
450
(205)
500
(227)
550 800
(250) (363)
600 850
(273) (385)
650 900
(295) (408)
700 950
(318) (430)
750 1000
(341) (453)
400
280
(127)
327
(148)
373
(170)
420
(191)
467
(212)
513 747
(233) (339)
560 793
(255) (360)
607 840
(276) (382)
653 887
(297) (403)
700 933
(318) (424)
600
260
(118)
303
(138)
347
(158)
390
(177)
433
(197)
477 693
(217) (317)
520 737
(236) (337)
563 780
(256) (358)
607 823
(276) (378)
650 867
(297) (398)
800
240
(109)
280
(127)
320
(145)
360
(164)
400
(182)
440 640
(200) (291)
480 680
(218) (310)
520 720
(236) (328)
560 760
(255) (346)
600 800
(273) (364)
1000
220
(100)
257
(117)
293
(133)
330
(150)
367
(167)
403 587
(183) (267)
440 623
(200) (283)
477 660
(217) (300)
513 697
(233) (317)
550 733
(250) (333)
1200
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(91)
233
(106)
267
(121)
300
(136)
333
(152)
367 533
(167) (243)
400 567
(182) (258)
433 600
(197) (274)
467 633
(212) (289)
500 667
(227) (304)
1400
180
(82)
210
(95)
240
(109)
270
(123)
300
(136)
330 480
(150) (218)
360 510
(164) (232)
390 540
(177) (246)
420 570
(191) (259)
450 600
(205) (263)
1600
160
(73)
187
(85)
213
(97)
240
(109)
267
(121)
293 427
(133) (195)
320 453
(145) (207)
347 480
(158) (219)
373 507
(170) (231)
400 533
(182) (243)
1800
140
(64)
163
(74)
187
(85)
210
(95)
233
(106)
257 373
(117) (169)
280 397
(127) (180)
303 420
(138) (190)
327 443
(148) (201)
350 467
(159) (211)
2000
120
100
80
60
20
40
(55)
(45)
(36) (27)
(9)
(18)
140
117
23
47
(64) (53)
(11)
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160
133
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(73)
(61)
(12) (24)
180
150
30
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(82) (68)
(14)
(27)
200
167
33
67
(91)
(76)
(15)
(30)
220 320
183 267
37 53
73 107
(100) (145)
(83) (121)
(17) (24)
(33) (48)
240 340
200 283
40 57
80 113
(109) (154)
(91) (129)
(18) (26)
(36) (51)
260 360
217 300
43 60
87 120
(118) (163)
(98) (137)
(20) (27)
(39) (54)
280 380 233 317
47 63
93 127
(127) (172) (106) (144)
(21) (29) (42) (57)
300 400 250 333
50 67
100 133
(136) (181)
(114) (152)
(23) (30)
(45) (60)
(32)
80
(36)
90
(41)
100
(45)
110 160
(50) (73)
120 170
(55) (77)
130 180
(59) (81)
140 190
(64) (86)
150 200
(68) (90)
93
(42)
107
(48)
120
(55)
133
(61)
147 213
(67) (98)
160 227
(73) (104)
173 240
(79) (110)
187 253
(85) (117)
200 267
(91) (123)
2200
3000
2800
2400
3200
Ideal Ideal Ideal Ideal Ideal Ideal IdealIdeal IdealIdeal IdealIdeal IdealIdeal Ideal
2600 3400
OK
OK OK
OK OK OK OK OK OKOK OKOK OKOK OKOK OK
POUNDS and (Kg) OF SALT NEEDED FOR 3200 PPM
3600+
Dilute Dilute Dilute Dilute Dilute Dilute DiluteDilute DiluteDilute DiluteDilute DiluteDilute Dilute
10,000
8,000 (37,500)
213
267
(97) (121)
200 250
(91) (114)
187 233
(85) (106)
173 217
(79) (98)
160 200
(73) (91)
147 183
(67) (83)
133 167
(61) (76)
120 150
(55) (68)
107 133
(48) (61)
93 117
(42) (53)
80 100
67 83 53 67
40 50
13 17
27 33
(36) (45) (30) (38)
(24) (30)
(18) (23)
(6) (8)
(12) (15)
Ideal Ideal
Dilute Dilute
(30,000)
Plumbing
Ensure that theAqua Rite®installation does not constitute a cross connection with the
local potable water supply. Consult local plumbing codes.
The Aqua Rite is packaged with a flow switch and cell unions. The cell must be pur-
chased separately. Refer to page 1 for information about available chlorinator cells.
The flow switch and cell should be plumbed in the return line to the pool/spa. The
preferred installation is after (downstream) all the pool equipment (filter, heater, solar,
etc.). The electrolytic cell and flow switch tee fitting are designed to be plumbed into 2"
(51mm) PVC pipe. Adapters (not included) can be used for systems with 1½" (38 mm)
plumbing.
For proper plumbing, refer to the overview diagram on page 9. Alternate configurations
#1 shows the flow switch can also be in front of the cell. Configurations #2 and #3 allow
for chlorination of both the pool and spa during spa spillover operation, but prevent
overchlorination of the spa during "spa only" operation. Never use configuration #4.
Flow Switch: IMPORTANT: There must be at least a 12"(25cm) straight pipe run
before (upstream) the flow switch. If the switch is plumbed after the
cell, the cell can by counted as the 12" (25cm) of straight pipe. To
ensure proper operation, verify that the arrow on the flow switch
(located on top of gray hex) points in the direction of water flow.
Electrolytic Cell: Install using the unions provided. Tighten unions BY HAND for a
watertight seal. For pool/spa combination systems with spillover,
use configurations #2 or #3 above to allow chlorination of both the
pool and spa during spillover but preventing overchlorination when
operating the spa only.
2
34
12”
1
12”
min
min

510
FROM
POOL
120/240 VAC
POWER
TO
POOL
FROM
SPA
TO
SPA
LD LINE
CONTROLS INC.
G
AQUA
RITE
Aqua Rite
POUNDS and (Kg) OF STABILIZER (CYANURIC ACID) NEEDED FOR 80 PPM
Gallons and (Liters) of Pool/Spa water
Current
Stabilizer
Level (ppm)
0 ppm 20 ppm 60 ppm 30 ppm 40 ppm 50 ppm 70 ppm 80 ppm 10 ppm
12,000
(45000)
8,000
(30000) 14,000
(52500)
10,000
(37500) 16,000
(60000) 18,000
(67500) 20,000
(75000) 22,000
(82500) 32,000
(120000)
24,000
(90000) 34,000
(127500)
26,000
(97500) 36,000
(135000)
28,000
(105000) 38,000
(142500)
30,000
(112500) 40,000
(150000)
8.0
(3.6)
5.3
(3.6)
8.0
(3.6)
8.0
(3.6)
9.4
(4.3)
6.7
(4.3)
9.4
(4.3)
10.7
(4.9)
12.0
(5.4)
12.0
(5.4)
13.4
(6.1)
14.7
(6.7)
21.3
(9.7)
16.0
(7.3)
22.7
(10.3)
18.7
(8.5)
25.3
(11.5)
20.0
(9.1)
26.7
(12.0)
7.0)
(3.2
4.7
(3.2)
8.2
(3.7)
5.8
(3.7)
10.5
(4.8)
11.7
(5.3)
12.9
(5.9)
18.7
(8.5)
14.0
(6.4)
19.8
(9.0)
15.2
(6.9)
21.0
(9.5)
16.4
(7.4)
22.2
(10.0)
17.2
(8.0)
23.3
(10.5)
6.0
(2.7)
4.0
(2.7)
6.0
(2.7)
6.0
(2.7)
8.5
(3.9)
7.0
(3.2)
9.0
(2.2)
10.0
(4.5)
10.0
(4.5)
14.2
(6.3)
11.0
(5.0)
16.0
(7.2)
13.0
(5.9)
18.0
(8.1)
14.0
(6.4)
19.0
(8.6)
15.0
(6.8)
20.0
(9.0)
5.0
(2.3)
3.3
(2.3)
5.0
(2.3)
5.9
(2.7)
4.2
(2.7)
6.7
(3.0)
8.4
(3.8)
6.7
(3.0)
7.5
(3.4)
9.2
(4.2)
13.3
(6.0)
10.8
(4.9)
15.0
(6.7)
11.7
(5.2)
15.8
(7.1)
12.5
(5.6)
16.7
(7.5)
4.0
(1.8)
2.7
(1.8)
4.0
(1.8)
4.0
(1.8)
5.7
(2.6)
4.7
(2.1)
3.3
(2.1)
5.4
(2.4)
7.4
(3.3)
10.7
(4.8)
8.7
(3.9)
12.0
(5.4)
9.3
(4.2)
12.7
(5.7)
10.0
(4.5)
13.3
(6.0)
3.0
(1.4)
2.0
(1.4)
3.0
(1.4)
3.5
(1.6)
2.5
(1.6)
4.5
(2.0)
5.5
(2.5)
8.0
(3.6)
6.5
(2.9)
9.0
(4.1)
7.0
(3.2)
9.5
(4.3)
7.5
(3.4)
10.0
(4.5)
2.0
(.91)
1.3
(.91)
2.0
(.91)
2.8
(1.3)
2.3
(1.1)
1.7
(1.1)
2.7
(1.2)
3.3
(1.5)
3.7
(1.7)
5.3
(2.4)
4.3
(2.0)
4.7
(2.1)
6.3
(2.8)
5.0
(2.3)
6.7
(3.0)
1.0
(.45)
0.7
(.45)
1.2
(.54)
0.8
(.54)
1.4
(.64)
1.5
(.68)
1.7
(.77)
1.8
(.82)
2.7
(1.2)
2.2
(1.0)
3.0
(1.3)
2.3
(1.1)
3.2
(1.4)
2.5
(1.2)
3.3
(1.5)
0.00.0 0.00.0 0.0 0.0 0.0 0.0 0.00.0 0.00.0 0.00.0 0.00.0 0.0
INSTALLATION
Installation must be performed in accordance with Local and NEC codes.
Preparing Pool/SpaWater
Refer to page 1 for recommended chemical levels. The pool's chemistry must be bal-
anced BEFORE activating theAqua Rite®. NOTE: If the pool does not have new water,
add 1 quart (1 liter) of metal remover and 1 quart (1 liter) of non-copper based algaecide
to the pool, per manufacturer's instructions. This ensures a quick, troublefree transfer
to the Aqua Rite system.
MountingtheAqua Rite Control
TheAqua Rite is contained in a raintight enclosure that is suitable for outdoor mount-
ing. The control must be mounted a minimum of 5 ft. (2 meters) horizontal distance (or
more, if local codes require) from the pool/spa.
The control is designed to mount vertically on a flat surface with the knockouts facing
downward. Because the enclosure also acts as a heat sink (disperses heat from inside
the box), it is important not to block the four sides of the control. Do not mount Aqua
Rite inside a panel or tight enclosed area.

6
Controls
MainSwitch
AUTO: Fornormal operation, the Main Switch should beleftin theAUTOposition.
In this position theAqua Rite will produce chlorine according to the "Desired Out-
put %" adjustment setting for the entire filtering/pumping cycle.
SUPER CHLORINATE: When you have an abnormally high bather load, a large
amount of rain, a cloudy water condition, or any other condition which needs a large
amount of purification to be introduced, put the Main Switch in the SUPER CHLO-
RINATE position. This electronically “super chlorinates” (shocks) the water for 24
hours (filter pump must be on during this time) or until the power has been turned
off, whichever comes first. At the end of the super chlorinate time, be sure to put the
switch back into theAUTO position.
OFF: The OFF positionpreventstheAqua Rite from energizingthe electrolytic cell.
In this position there is no chlorine generation. NOTE: To service any of the pool
equipment or theAqua Rite, turn the power off at the circuit breaker.
IndicatorLED's
POWER When illuminated, theAqua Rite has input power.
GENERATING ThisLED ison steady during normaloperation. When flashing, the
pool water is too hot or cold to operate.
SUPER CHLORINATE Illuminates during super-chlorination. See description
above.
REMOTELYCONTROLLED Whenilluminated,indicates thata remote poolauto-
mation control (Hayward/Goldline Pro Logic, Pentair Intellitouch, Polaris Eos, etc.)
is controlling the Aqua Rite--the main switch and "Desired Output %" adjustment
are inactive. When flashing, the Pro Logic, Intellitouch or Eos is in SERVICE or
TIME-OUT mode and the Main Switch and "Desired Output %" adjustment are
active.
NO FLOW When illuminated, the flow switch has detected no water flowing and
the Aqua Rite has stopped generating chlorine. A flashing LED indicates a 15-60
second time delay period.
CHECKSALT Whenflashing, the saltlevelis low (below2700ppm) andAqua Rite
isgeneratingatlow efficiency. Whenilluminated steady,thesalt level is too low and
Aqua Rite has shut down. Before adding large quantities of salt, it is advisable to
have your salt level professionally checked.
HIGH SALT When illuminated, the salt level is too high and Aqua Rite has shut
down.
INSPECTCELL Aflashing indicator signifies that either the cell efficiency is re-
duced or that it is time for regularly scheduled cell inspection. In either case, inspect
cell and clean if necessary. When illuminated steady, cell efficiency is greatly re-
duced and theAqua Ritehas stopped producing chlorine. Inspect, clean or replace
if necessary.
9
The Aqua Rite electrolytic cell has a self cleaning feature incorporated into the elec-
tronic control’s logic. In most cases this self cleaning action will keep the cell working
at optimum efficiency. In areas where water is hard (high mineral content) and in pools
where the water chemistry has been allowed to get "out of balance", the cell may require
periodiccleaning. The "Inspect Cell" LED willindicate if cell efficiencyisdecreased and
servicing is necessary. If the "Inspect Cell" LED remains on after a thorough cleaning,
the cell may be worn and require replacement.
Servicingand Cleaning theAqua Ritecell
Turn off power to theAqua Rite before removing the electrolytic cell. Once removed,
look inside the cell and inspect for scale formation (light colored crusty or flaky depos-
its) on the plates and for any debris which has passed through the filter and caught on
the plates. If no deposits are visible, reinstall. If deposits are seen, use a high pressure
garden hose and try to flush the scale off. If this is not successful, use a plastic or wood
tool (do not use metal as this will scratch the coating off the plates) and scrape deposits
off of plates. Note that a buildup on the cell indicates that there is an unusually high
calcium level in the pool (old pool water is usually the cause). If this is not corrected,
you may to have to periodically clean the cell. The simplest way to avoid this is to bring
the pool chemistry to the recommended levels as specified.
Mild Acid Washing: Use only in severe cases where flushing and scraping will not
removethemajority of deposits. Toacid wash, turn offpower toAqua Rite. Remove cell
frompiping. Ina clean plastic container,mix a 4:1solution of water to muriatic acid (one
gallon of water to one quart of muriatic acid). ALWAYS ADD ACID TO WATER -
NEVER ADD WATER TOACID. Be sure to wear rubber gloves and appropriate eye
protection. The level of the solution in the container should just reach the top of the cell
so that the wire harness compartment is NOT submerged. It may be helpful to coil the
wiring before immersing the cell. The cell should soak for a few minutes and then rinse
with a high pressure garden hose. If any deposits are still visible, repeat soaking and
rinsing. Replace cell and inspect again periodically.
Winterizing
TheAqua Rite electrolytic cell and flow detection switch will be damaged by freezing
water just as your pool plumbing would. In areas of the country which experience
severe or extended periods of freezing temperatures, be sure to drain all water from the
pump, filter, and supply and return lines before any freezing conditions occur. The
electronic control is capable of withstanding any winter weather and should not be
removed.
SpringStart-up
DO NOT turn theAqua Rite on, until the pool water chemistry has been brought to the
proper levels. This information can be found on page 1.

7 8
To Set Turbo Cell Type
Before operation, theAqua Rite must be configured for the chlorinator cell that will be
used. Refer to the following information and steps below to set the Turbo cell type.
"t-3" =T-CELL-3,GLX-CELL-3-W
"t-5" =GLX-CELL-5,GLX-CELL-5-W
"t-9 =T-CELL-9,GLX-CELL-9-W
"t-15" =T-CELL-15,GLX-CELL-15-W
1. Slide the Main Switch to the "Auto" position.
2. Push the Diagnostic button repeatedly until "t-xx" appears on the display ("t-15" is
the factory default). If the desired cell type is displayed skip to step 4.
3. To change to a different cell type, slide the Main Switch from "Auto" to "Super
Chlorinate" and back to "Auto". Repeat this process until the desired cell type is
displayed.
4. Push the Diagnostic button to exit.
DesiredOutput %" adjustment knob
The "Desired Output %" adjustment knob is located in the lower center of theAqua Rite
control panel. This setting is used to control the amount of chlorine the Aqua Rite
generates. Raise this setting to increase chlorine level and lower it to decrease chlorine
level. Note: The "Desired Output %" adjustment will not function when theAqua Rite
is being controlled by a remote pool automation control.
SaltDisplay
Refer to the Water Chemistry section for recommended salt levels as well as how to add/
remove salt. The Salt Display shows the average salt level of the pool water. The
factory default display is in English units (ppm). If Metric units (grams per liter) are
preferred, follow the procedure under Temperature Display.
TemperatureDisplay
The Temperature Display shows the current temperature of the pool water. The factory
default display is in ºF. Both the Temperature Display and the Salt Display can be
programmed to display in Metric units. To display temperature in ºC and salt level in g/
l, perform the following steps:
1. Slide the Main Switch to the "Auto" position.
2. Push the Diagnostic button repeatedly until "ºF" appears on the display.
3. Slide the Main Switch from "Auto" to "Super Chlorinate" and back to "Auto".
4. Push the Diagnostic button to exit.
InstantSalinity
The Instant Salinity display is the measured salt level of the pool water at that moment.
If salt has recently been added, the Instant Salinity may show the change while the Salt
Display (average salt level) may take some time before the changes can be seen. Under
these circumstances, you may want to "update" the Salt Display to the new Instant
Salinity value. This action will clear the Salt Display and substitute the Instant Salinity
value. To do this, follow the steps below.
1. Slide the Main Switch to the "Auto" position.
2. Push the Diagnostic button repeatedly until "-xxxx ppm" appears on the display.
3. Slide the Main Switch from "Auto" to "Super Chlorinate" and back to "Auto".
4. Push the Diagnostic button to exit.
Operation
Assuming that the water chemical levels are in the recommended range, there are three
factors that you can control which directly contribute to the amount of chlorine the
Aqua Rite will generate:
1. filter time each day (hours)
2. the "Desired Output %" setting
3. the amount of salt in the pool
The filter pump timer should be set so that all of the water in the pool passes through
the filter each day. For pools with high chlorine demand, the timer may have to be set
longer to generate enough chlorine.
To find the optimum "Desired Output %" setting, start at approximately 50%. Test the
chlorine level every few days and adjust the dial up or down accordingly. It usually
takes 2-3 adjustments to find the ideal setting for your pool/spa and after that, it should
only take minor, infrequent adjustments. Because the chlorine demand of the pool
increases with temperature, most people find they have to adjust the dial up at the peak
of the summer and down during the colder periods. The Aqua Rite automatically stops
generating when the pool water temperatures drops below 50ºF. This is usually not a
problem because bacteria and algae stop growing at this temperature. You can override
this low temperature cutoff by switching to SUPER CHLORINATE for a day.
NOTE: After the ideal "Desired Output %" setting has been found, you may need to
raise the setting when the pool water temperature increases significantly, when there is
higher than normal bather load or when your chlorinator cell ages. You may need to
lower the setting when the pool water temperature decreases significantly or there are
long periods of inactivity.
Preventover-chlorination duringcold weather: Checkchlorine levels periodically. Most
pools require less chlorine during cold weather and the “Desired Output %” should be
lowered accordingly.
When connected to a pool automation control (Hayward/Goldline Pro Logic, Pentair
Intellitouch or Polaris Eos):
TheAqua Rite is designed to operate with all pool automation controls. The Pro Logic,
Intellitouch or Eos can fully control the function of theAqua Rite chlorinator in addition
to the other pool equipment. The "Remotely Controlled" LED on theAqua Rite chlori-
nator will be illuminated when the automation control is activated. Adjustment of the
Aqua Rite "Desired Output %" and also Superchlorination can be controlled from the
pool automation display/keypad. Refer to the pool automation control instructions for
moreinformation. TheAquaRitesalt display and LED indicators operate as normal,but
the main switch and "Desired Output %" dial are disabled.
MaintainingtheAquaRiteSystem
To maintain maximum performance, it is recommended that you open and visually in-
spect the cell every 3 months or after cleaning your filter. The Aqua Rite®will remind
you to do this by flashing the "Inspect Cell" LED after approximately 500 hours of
operation. After you inspect the cell (and clean, if necessary) press the small "diagnos-
tic" button next to the display for 3 seconds to stop the flashing "Inspect Cell" LED and
start the timer for the next 500 hours.