Hayward S200c Use and care manual

ISS200C Rev A
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS 1
S200c Internal Elbow
Replacement
Basic safety precautions s
h
ou
ld
a
l
ways
b
e fo
ll
owe
d
, inc
l
u
d
ing t
h
e fo
ll
owing: Fai
l
ure to fo
ll
ow instructions
can cause severe injury and/or death.
This is the safety-alert symbol. When you see this symbol on your equipment or in this manual, look for
one of the following signal words and be alert to the potential for personal injury.
WARNING warns about hazards that could cause serious personal injury, death or major property
damage and if ignored presents a potential hazard.
CAUTION warns about hazards that will or can cause minor or moderate personal injury and/or property
damage and if ignored presents a potential hazard. It can also make consumers aware of actions that are
unpredictable and unsafe.
The NOTICE label indicates special instructions that are important but not related to hazards.
Hayward Pool Products
620 Division Street, Elizabeth, NJ 07207
Phone: [phone]
www.hayward.com
Contents
Warnings………………………………2
Installation……….……………..……4
Filter Start-up…………………………4
Model S200
IMPORTANT SAFETY INSTRUCTIONS

WA
R
in th
WA
R
Suction in
s
severe inju
Hair Entra
Limb Entr
a
cracked, m
Body Suc
t
Eviscerati
sump or s
u
disembow
e
Mechanic
opening of
WAR
o
W
b
e
a
p
oD
oD
oT
h
oN
oR
e
oI
n
g
u
oI
n
WA
R
suction o
u
WA
R
material c
a
WA
R
replaced
a
CAU
T
being use
d
on this pro
positioned
WAR
start up, n
o
follow safe
and clamp
pool and s
p
be in open
back to th
e
open filter
is dischar
g
WAR
of pump a
n
servicing p
circulation
circulation
system at
cause com
volume bl
o
USE
R
NING – Re
a
is owner’s ma
n
R
NING – Suc
s
uction outlets
ry and/or deat
h
pment - Hair c
a
a
pment - A lim
b
issing, or not s
t
ion Entrapm
e
on/ Disembo
w
u
ction outlet co
v
e
lment.
a
l Entrapmen
a suction outl
e
NING - To R
e
W
hen outlets ar
e
e
installed. Su
c
p
art, as measu
r
ual suction fitt
i
ual suction fitt
i
h
e maximum s
y
ever use Pool
o
e
place damag
e
n
addition two
o
u
idelines, follo
w
n
stallation of a
v
R
NING –Fail
u
u
tlets can resu
R
NING – Fail
a
n result in an
R
NING – Suc
a
t least every s
T
ION – Com
p
d
as means of
d
uct. Closely
s
to prevent chil
NING – Haz
o
rmal operatio
n
ty and operati
o
due to pressur
e
p
a water circul
a
position. Befo
e
pool. Do not
c
manual air reli
e
ed.
NING –Sep
n
d/or filter com
ool and spa cir
system if a sys
system unless
more than 50
P
p
onents to exp
o
wer when air p
ONLY HAY
W
a
d, Under
s
n
ual and on t
h
tion Entrap
m
and/or suctio
n
h
due to the fol
a
n become ent
a
b
inserted into
ecurely attach
e
e
nt - A negative
w
elment - A n
e
v
er which is, d
a
t
- There is pot
e
e
t cover resulti
n
e
duce the ris
e
small enough
c
tion outlets in
r
ed from near
p
ngs shall be pl
ngs shall not b
y
stem flow rate
o
r Spa if any su
c
e
d, broken, cra
c
o
r more suction
w
all National,
v
acuum releas
e
u
re to remove
lt in an increa
s
u
re to keep su
increase pot
e
tion outlet co
m
even years or
p
onents such
access to the
upervise child
r
dren from usin
g
a
rdous Pres
s
n
, and after pu
m
o
n instructions
e
in the system
a
tion system, a
re starting sys
t
c
hange filter co
e
f valve. Do no
aration Haza
ponents. Strai
culation syste
m
tem compone
n
filter access d
o
P
SI. Do not p
u
lode, with risk
urging the pu
m
W
ARD GEN
U
s
tand, and
h
e equipment.
m
ent Hazard.
n
outlet covers
w
lowing entrap
m
a
ngled in sucti
o
an opening of
a
e
d can result in
pressure appli
e
gative pressu
r
a
maged, broke
n
e
ntial for jewelr
y
n
g in mechanic
a
k of Entrapm
to be blocked
the same plan
p
oint to near po
aced in such l
o
e located on s
e
shall not exce
e
c
tion outlet co
m
c
ked, missing,
o
outlets per pu
m
State, and Loc
a
e
or vent syste
m
pressure test
s
e potential f
o
ction outlet c
o
e
ntial for sucti
o
m
ponents hav
e
if found to be
as the filtratio
pool by young
r
en at all times
.
g
them as a m
e
s
ure. Pool an
d
m
p shut off. St
a
could result in
, which could
c
ll system and
p
em pump, all s
ntrol valve pos
t close filter m
a
rd. Failure to
f
ner cover must
m
, filters manu
a
n
t is not assem
b
o
me is fully en
g
u
rge the syste
m
of severe injur
y
m
p, filter, or pip
U
INE REPLA
C
follow all i
Failure to foll
o
w
hich are, da
m
m
ent hazards:
o
n outlet cover
.
a
suction outle
t
a mechanical
b
e
d to a large p
o
r
e applied dire
c
n
, cracked, mis
y
, swimsuit, ha
a
l entrapment.
ent Hazards:
by a person, a
m
e (i.e. floor or
w
int.
o
cations and di
s
e
ating areas or
e
d the flow rati
n
m
ponent is da
m
o
r not securely
m
p installed in
a
l codes applic
a
m
, which reliev
e
plugs and/or
p
o
r suction entr
a
o
mponents cle
o
n entrapmen
t
e
a finite life,
t
damaged, bro
n system, pu
m
children. To
r
.
Components
s
e
ans of access
t
d
spa water circ
a
nd clear of cir
c
violent separa
t
c
ause property
p
ump controls
m
ystem valves
m
ition while sys
t
a
nual air relief
v
f
ollow safety a
n
be properly se
a
l air relief valv
b
led properly,
d
g
aged in the fil
t
m
with compr
e
y
or death to an
ing.
C
EMENT PA
nstruction
s
o
w instruction
m
aged, broken,
.
t
sump or sucti
o
b
ind or swellin
g
o
rtion of the bo
c
tly to the intes
s
sing, or unsec
u
a
ir decorations,
:
minimum of tw
w
all), must be i
stances to avo
i
on the backre
s
n
g of as listed
o
m
aged, broken,
attached sucti
o
accordance w
i
able.
e
s entrapping
s
p
lugs used in
w
a
pment as de
s
e
ar of debris,
s
t
as described
t
he cover/grat
ken, cracked,
m
ps and heate
r
educe risk of i
n
such as the filt
t
o the pool.
ulation system
c
ulation syste
m
t
ion of the pum
damage, seve
r
m
ust be in off
p
m
ust be set in a
t
em pump is ru
v
alve until a st
e
n
d operation in
cured to pump
e must be in o
p
d
amaged, or m
i
t
er upper body.
e
ssed air. Pur
g
n
yone nearby.
U
RTS
s
s can cause s
e
cracked, missi
on outlet cove
r
g
of the limb.
o
dy or limbs ca
n
tines through
a
u
red can result
finger, toe or
k
w
o functioning
s
nstalled a mini
i
d “dual block
a
s
t for such seat
i
o
n Table 1.
cracked, miss
i
o
n outlet comp
i
th latest ASM
E
s
uction, is reco
w
interization
o
s
cribed above
.
s
uch as leaves
above.
e should be i
n
missing, or n
o
r must be pos
i
n
jury, do not p
e
ration system,
s operate und
e
m
equipment d
u
p housing and
r
e personal inj
u
p
osition and fil
t
position to all
o
nning. Before
s
e
ady stream of
structions cou
l
housing with
s
p
en position.
D
i
ssing. Do not
o
Never opera
t
g
ing the system
U
se only a low
p
e
vere injury a
n
ng, or unsecur
e
r
that is damag
e
n
result in an e
n
a
n unprotected
in evisceratio
n
k
nuckle to be c
a
s
uction outlets
mum of three
f
a
ge” by a user.
i
ng areas.
i
ng, or not sec
u
onents immed
i
E
, APSP Standa
r
mmended.
o
f the pool/sp
.
, dirt, hair, pa
p
n
spected freq
u
o
t securely att
a
i
tioned so as
t
e
rmit children t
o
pumps, and h
e
e
r hazardous p
r
u
ring pump sta
cover, and/or
f
u
ry, or death. B
t
er manual air r
o
w system wat
e
s
tarting syste
m
water (not air
o
l
d result in viol
e
s
trainer cover l
o
D
o not operate
p
o
perate pool a
n
t
e or test the c
with compres
s
p
ressure (belo
w
2
n
d/or death.
e
d can cause
e
d, broken,
n
trapment.
suction outlet
n
/
a
ught in an
per pump mus
t
f
eet (3’) [1 met
e
u
rely attached.
i
ately.
r
ds and CPSC
a from the
p
er and other
u
ently and
a
ched.
t
o prevent thei
o
use or climb
e
aters must be
r
essure during
rt up. Failure t
o
f
ilter housing
efore servicing
elief valve mu
s
e
r to return
m
pump, fully
o
r air and wate
r
e
nt separation
o
ck ring. Befor
e
p
ool and spa
n
d spa
irculation
s
ed air can
w
5 PSI), high
t
e
r]
r
o
t
r
)
e

USE ONLY HAYWARD GENUINE REPLACEMENT PARTS 3
WARNING – Risk of Electric Shock. All electrical wiring MUST be in conformance with applicable local codes,
regulations, and the National Electric Code (NEC). Hazardous voltage can shock, burn, and cause death or serious property
damage. To reduce the risk of electric shock, do NOT use an extension cord to connect unit to electric supply. Provide a properly
located electrical receptacle. Before working on any electrical equipment, turn off power supply to the equipment. To reduce
the risk of electric shock replace damaged wiring immediately. Locate conduit to prevent abuse from lawn mowers, hedge
trimmers and other equipment. Do NOT ground to a gas supply line.
WARNING – Risk of Electric Shock Failure to ground all electrical equipment can cause serious or fatal electrical shock
hazard. Electrical ground all electrical equipment before connecting to electrical power supply.
WARNING – Risk of Electric Shock Failure to bond all electrical equipment to pool structure will increase risk for
electrocution and could result in injury or death. To reduce the risk of electric shock, see installation instructions and consult a
professional electrician on how to bond all electrical equipment. Also, contact a licensed electrician for information on local
electrical codes for bonding requirements.
Notes to electrician: Use a solid copper conductor, size 8 or larger. Run a continuous wire from external bonding lug to
reinforcing rod or mesh. Connect a No. 8 AWG (8.4 mm2) [No. 6 AWG (13.3 mm2) for Canada] solid copper bonding wire to the
pressure wire connector provided on the electrical equipment and to all metal parts of swimming pool, spa, or hot tub, and metal
piping (except gas piping), and conduit within 5 ft. (1.5 m) of inside walls of swimming pool, spa, or hot tub.
IMPORTANT - Reference NEC codes for all wiring standards including, but not limited to, grounding, bonding and other general
wiring procedures.
WARNING – Risk of Electric Shock . The electrical equipment must be connected only to a supply circuit that is
protected by a ground-fault circuit-interrupter (GFCI). Such a GFCI should be provided by the installer and should be tested on a
routine basis. To test the GFCI, push the test button. The GFCI should interrupt power. Push reset button. Power should be
restored. If the GFCI fails to operate in this manner, the GFCI is defective. If the GFCI interrupts power to the electrical equipment
without the test button being pushed, a ground current is flowing, indicating the possibility of an electrical shock. Do not use this
electrical equipment. Disconnect the electrical equipment and have the problem corrected by a qualified service representative
before using.
CAUTION – HAYWARD®pumps are intended for use with permanently-installed pools and may be used with hot tubs and
spas if so marked. Do not use with storable pools. A permanently-installed pool is constructed in or on the ground or in a
building such that it cannot be readily disassembled for storage. A storable pool is constructed so that it is capable of being
readily disassembled for storage and reassembled to its original integrity.
WARNING – Risk of Hyperthermia. To avoid hyperthermia the following “Safety Rules for Hot Tubs” are recommended by
the U.S. Consumer Product Safety Commission.
1. Spa or hot tub water temperatures should never exceed 104°F [40°C]. A temperature of 100°F [38°C] is
considered safe for a healthy adult. Special caution is suggested for young children. Prolonged immersion in
hot water can induce hyperthermia.
2. Drinking of alcoholic beverages before or during spa or hot tub use can cause drowsiness, which
could lead to unconsciousness and subsequently result in drowning.
3. Pregnant women beware! Soaking in water above 100°F [38°C] can cause fetal damage during the
first three months of pregnancy (resulting in the birth of a brain-damaged or deformed child). Pregnant women
should adhere to the 100°F [38°C] maximum rule.
4. Before entering the spa or hot tub, users should check the water temperature with an accurate ther-
mometer; spa or hot tub thermostats may err in regulating water temperatures by as much as 4°F (2.2°C).
5. Persons taking medications, which induce drowsiness, such as tranquilizers, antihistamines or anti-
coagulants, should not use spas or hot tubs.
6. If the pool/spa is used for therapy, it should be done with the advice of a physician. Always stir pool/ spa
water before entering the pool/spa to mix in any hot surface layer of water that might exceed healthful
temperature limits and cause injury. Do not tamper with controls, because scalding can result if safety controls
are not in proper working order.
7. Persons with a medical history of heart disease, circulatory problems, diabetes or blood pressure
problems should obtain a physicians advice before using spas or hot tubs.
8. Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above
normal body temperature of 98.6°F [37°C]. The symptoms of Hyperthermia include: drowsiness, lethargy,
dizziness, fainting, and an increase in the internal temperature of the body.
The effects of Hyperthermia include:
1. Unawareness of impending danger.
2. Failure to perceive heat.
3. Failure to recognize the need to leave the spa.
4. Physical inability to exit the spa.
5. Fetal damage in pregnant women.
6. Unconsciousness resulting in danger of drowning.
SAVE THESE INSTRUCTIONS

USE ONLY HAYWARD GENUINE REPLACEMENT PARTS 4
INSTALLATION
Notice: These elbows should only be replaced by a pool professional.
The Pump MUST be shut off and the power to the pump turned off.
1. Remove the sand from the filter, at least to a level below the two elbows. By removing the access dome and the
top diffuser from the internal diffuser elbow pipe and place flexible, automatic air relief tube to the side, out of the
way, inside the tank.
2. Remove the Vari-Flo filter control valve to filter, by disassembly of the two bulkhead locknuts from the tank.
3. Remove the ten sets of nuts and bolts, to separate the head from the body.
4. Holding the top elbow, unscrew the top Bulkhead fitting.
5. Unscrew the bottom Bulkhead fitting.
Hayward ONLY supplies the single spare part elbow SX200C. This elbow has a tab to locate it in the
lower body. This tab aids in aligning the elbow as well as helping to hold it in place as the bulkhead
is reinstalled. If the elbow to be replaced includes the top elbow, the tab must be removed for correct
fit.
6. Install the new bottom elbow making sure the seals on the bulkhead fitting spacer are not pinched.
7. Install the top elbow making sure the seals on the bulkhead fitting spacer are not pinched.
8. Check that the O-ring on the body to bonnet is in good shape, replace as needed. Clean the O-ring groove and
mating part area.
9. Reassemble the bonnet to the body. Ending bolt torque should be between 40 and 60 inch lb.
10. Follow the instruction about filling with sand and start-up in the filter owner’s guide. Outlined below.
INITIAL START-UP OF FILTER
1. Be sure correct amount of filter sand media is in tank and that all connections have been made and are secure.
IMPORTANT: To prevent unnecessary strain on piping system and valves, always shut off pump before switching Filter
Control Valve positions.
2. Depress Vari-Flo control valve handle and rotate to BACKWASH* position. (To prevent damage to control valve seat,
always depress handle before turning.)
3. Prime and start pump according to pump instructions. (be sure all suction and return lines are open), allowing the filter
tank to fill with water.
WARNING – All suction and discharge valves must be open when starting the system. Failure to do so could
cause severe personal injury and/or property damage.
4. Once water flow is steady out the waste line, run the pump for at least 2 minutes. This initial backwashing of the filter is
recommended to remove any impurities or fine sand particles in the sand media.
5. Turn pump off and set valve to RINSE position. Start pump and operate until water in sight glass is clear—
about 1/2 to 1 minute. Turn pump off, set valve to FILTER position and restart pump. Your filter is now operating in the
normal filter mode, filtering particles from the pool water.
6. Adjust pool suction and return valves to achieve desired flow. Check system and filter for water leaks and tighten
connections, bolts, and nuts, as required.
7. Note the initial pressure gauge reading when the filter is clean. (It will vary from pool to pool depending upon the pump
and general piping system.) (Line up green arrow on gauge to clean pressure.) As the filter removes dirt and impurities
from the pool water, the accumulation in the filter will cause the pressure to rise and flow to diminish. When the pressure
gauge reading is 6-8 PSI (0.41-0.55 BAR) higher than the initial "clean" pressure you noted,(Red Arrow on Gauge) it is time
to backwash (clean) the filter (see BACKWASH under Filter Control Valve Functions).
NOTE: During initial clean-up of the pool water it may be necessary to backwash frequently due to the
unusually heavy initial dirt load in the water.
To prevent damage to the pump and filter and for proper operation of the system, clean pump strainer and skimmer baskets
regularly.
TO USE THIS ELBOW ON
THE TOP PORT OF THE
SAND FILTER BODY THE
TAB MUST BE REMOVED
(AS SHOWN)