HBE HBE-DC120KW02ST/U-DC User manual

SHENZHEN HB Electronic CO.,LTD Charging piles for electric vehicles
page 1 , in total page 12
HBE-DC120KW02ST/U-DC Charging Pile Instruction Manual
Catalogue
Safety Precautions......................................................................................2
1.Brief account..................................................................................2
2. Equipment parameters............................................................................2
3. Schematic diagram.................................................................................3
4. Shape Model Diagram...........................................................................4
5.Dimension instructions of foundation installation...............................5
6. Charging operation....................................................................................................6
6.1 Charging operation flowchart.............................................................6
6.2 Operation interface for starting charging mode....................................7
6.3 Setting Parameters Process...................................................................8
7. Operating instructions and use of emergency stop switch.....................11
8. User maintenance instructions................................................................12
9. Description of packing, handling, transportation and storage................12

SHENZHEN HB Electronic CO.,LTD Charging piles for electric vehicles
page 2 , in total page 12
Safety Precautions
1.Do not bring dangerous items such as inflammable, explosive, or combustible materials,
chemicals, and combustible steam near charging piles.
2.Keep the head of the charging gun clean and dry. If there is any dirt, please wipe it with a clean
dry cloth. Do not touch the charging refill with your hand when it is energized.
3.Do not use charging piles in case of broken charging guns or charging cables, cracks, exposed
wires, etc. If anything above is found, please contact the staff in time.
4.Do not disassemble, repair and modify charging piles without permission. If there is any need
for maintenance and modification, please contact the staff. Improper operation may cause
equipment damage and power leakage.
5.If there is any abnormal situation during use, please immediately press the emergency button
and cut off the power supply.
6.During the charging process, the vehicle is not allowed to drive and can only be charged when it
is stationary. Please turn off the hybrid tram before charging.
7.In case of rain and thunder, please charge carefully.
8.Children should not approach and use charging piles during charging to avoid injury.
9.Please close the doors on both sides when charging to avoid electric shock.
10.During the charging process, the charging connector shall not be forcibly unplugged, which can
avoid safety accidents caused by the ignition at the joints.
1. Brief account
This product is a floor-type DC charging pile, which is mainly used for DC fast charging of
electric vehicles. It integrates charging control, human-computer interaction control,
communication, billing and metering functions. With protection class up to IP54, it can work
safely indoors (outdoors need to be equipped with an awning). The power conversion unit of the
charging pile follows the principle of modular design to meet the charging needs of electric
vehicles with different capacities. It is the best choice for DC fast charging.
2.Equipment parameters
Specifications
Values
Product Power
120KW
Input Voltage
380-480VAC
Input Frequency
50/60Hz
Output Voltage
200-1000VDC
Single Maximum
Output Current
200A
Double Maximum
Output Current
200A
Charge Mode
Offline swipe card, password charging, operation online swipe
card, operation online scan code
Communication Mode
Ethernet

SHENZHEN HB Electronic CO.,LTD Charging piles for electric vehicles
page 3 , in total page 12
Operating Temperature
-20~55℃
Relative Humidity
≤95%
Protection Class
IP54
Safety Design
The protection of leakage, over voltage, over current ,under
voltage, emergency stop, full stop charging, short circuit, over
temperature.
Installation Mode
Floor-type
Interfaces Count
Two (the line is 5 meters)
Size
700*580*1700mm
operating environment
Outdoor (Equipped with rainproof shelter),Indoor
Operating occasion
Home charging, commercial charging
3.Schematic diagram

SHENZHEN HB Electronic CO.,LTD Charging piles for electric vehicles
page 4 , in total page 12
4.Shape Model Diagram

SHENZHEN HB Electronic CO.,LTD Charging piles for electric vehicles
page 5 , in total page 12
5.Dimension instructions of foundation installation
5.1 The pile installation needs to be surrounded by an operating space of not less than 1 meter.
5.2 Charging piles must be installed on customized concrete.
5.3 The height of concrete installation should be 250MM above the horizontal ground and the
vertical inclination of installation should not exceed 5 degrees.
5.4 Installation method: Drill four holes with a diameter of 18MM and a depth of 100MM on the
cement base according to the requirements of the drilling template, then insert the expansion
screw into the drilled hole through the expansion bolt, place the pile on the cement base to align
the hole, and tighten with bolt M12×60.
5.5 The charging pile and cement base should have reliable grounding connection, the grounding
resistance must be less than 4Ω;
5.6 Rat measures must be taken inside the pile body.
External dimensions of cement pier
Inlet holes
Location of the front door
4-M8 expansion screw holes
Reserved M8 expansion screw holes
95 square millimeter five-core copper cable
Concrete pouring
Ground plane
Embedded PVC wire pipe

SHENZHEN HB Electronic CO.,LTD Charging piles for electric vehicles
page 6 , in total page 12
6.Charging operation
6.1 Charging operation flowchart

SHENZHEN HB Electronic CO.,LTD Charging piles for electric vehicles
page 7 , in total page 12
6.2 Charging Mode Startup operation interface
This series of charging machine has two charging startup modes: swiping card and scanning
Boot Interface
Charging number selection
Scan the QR code
Return
Return
>1805s
Return
Return
QR code interface
Return
Swiping card
Card identification
Card number information
The last charge settlement
was abnormal.
The Charging connection
Charging type
Credit card to confirm
Charger-Disable
Charging
Charge termination
Settlement list
Credit card settlement
Credit card settlement
Spontaneous termination
Fail>180s

SHENZHEN HB Electronic CO.,LTD Charging piles for electric vehicles
page 8 , in total page 12
QR code. Specific operation examples are as follows:
a. Charging by swiping card
Click any position on the screen to
enter the charging mode selection
interface.
Click the scan code option to enter
the QR code interface.
Swipe the card successfully and click
Gun A or Gun B to select the
charging mode.
Click the swipe card option to enter
the swipe card interface.

SHENZHEN HB Electronic CO.,LTD Charging piles for electric vehicles
page 9 , in total page 12
Click Stop charging to enter the
settlement interface
Click OK to enter the charging end
interface
6.3Parameter setting process
Click continuously in the upper right,
then choose the language to jump to
the password input interface.
Enter a 4-digit password ****
The device parameter page is
displayed.

SHENZHEN HB Electronic CO.,LTD Charging piles for electric vehicles
page 10 , in total page 12
Click Save to return to the charging
parameter setting interface
Click Save to return to the power
parameter setting interface
Click Save to return to the device
parameter setting interface.
Click Save to enter the interface for
setting rate period parameters.

SHENZHEN HB Electronic CO.,LTD Charging piles for electric vehicles
page 11 , in total page 12
Click Save to enter the extended
parameter setting interface.
Click Save to enter the interface for
setting other parameters.
After setting parameters, click Save
to return to the first interface.
b. Scan QR code for charging mode
Scan the QR code on the pile body directly with applet of WeChat .
7.Operation procedures and the use of emergency stop switch
7.1Operating procedures
1 Park the car in the charging pile parking space, then unlock the car and open the protection cover
and hatch cover of AC charging.
2 Connect the charging pile plug to the vehicle socket.
3 Operate according to the steps shown in the charging pile of electric vehicles, select Gun A or
Gun B, select the required mode, set the corresponding amount, power amount and duration, and

SHENZHEN HB Electronic CO.,LTD Charging piles for electric vehicles
page 12 , in total page 12
then click OK to charge.
4 When the charging indicator lights up, the combined instrument will display relevant
parameters.
5 The vehicle is unlocked and charged when fully charged. Press and hold the unlock button to
pull out the front of the vehicle and insert it into the charging box.
6 Close the hatch cover and protective cover of the socket, and then the charging case is finished.
7.2 Use of emergency stop switch
1. In case of fire or electric shock, press the emergency stop switch immediately;
2. If the machine leaks electricity, please press the emergency stop switch immediately;
3. When the emergency stop switch is pressed in the charging state, the charging will stop
immediately, the circuit breaker on the output side will be disconnected, and the fault light will
turn on;
4. In case of pile failure, unable to stop charging, internal circuit short circuit and other abnormal
conditions, please immediately press the emergency stop switch;
5. When the emergency stop switch is pressed in the non-charging state, the fault light will be on
and the display screen will jump to the fault interface;
6. When the critical situation is relieved, please rotate the emergency stop switch, otherwise the
charging cannot continue
Warm reminders:
1. Please read the operation instructions and precautions carefully.
2. Before charging, check whether the charging gun is firmly in contact with the charging interface
and whether the indicator works well.
3. During the charging process, do not forcibly pull out the charging connector. Forcibly pulling
out the charging connector may cause fire at the connector, resulting in safety accidents.
4. To stop charging in advance, press the stop button and hold it for 5-10 seconds before pulling
out the charging gun.
5. If any safety accident occurs during the charging process, such as abnormal sound or short
circuit, press the emergency stop button immediately, disconnect all power supplies, and contact
the on-site personnel.
8.User maintenance instructions
8.1Instructions
The maintenance of DC charging pile developed by HBE is relatively simple. During
operation, attention should be paid to ventilation and heat dissipation and keep the environment
clean. There should be no explosive dangerous medium in the air, and no gas enough to corrode
metal and destroy insulation. The device should be placed in a stable place without violent
vibration or turbulence. Before the device is put into operation for the first time after
transportation, or when it is put into operation again after a long-time outage, the whole machine

SHENZHEN HB Electronic CO.,LTD Charging piles for electric vehicles
page 13 , in total page 12
should be checked. In addition to checking the wiring according to the drawings, it is also
necessary to check whether the components are loose or fall off, whether the connection is strong,
whether the contact is good due to transportation and other reasons. After the inspection, carry out
the electrification test. Dust removal and cleaning should be carried out regularly according to the
degree of ambient air. When cleaning, all power supplies should be cut off, and the surface and
internal components of the device and the connection of wires should be cleaned with compressors,
vacuum cleaners, or small brushes. Do not use any cleaning agent or damp rags when cleaning the
internal components of the device, including the circuit board.
8.2Maintenance
According to the need to clean the pile inside and outside, regularly check wiring terminals,
wiring cables, contactors, switching switches, insurance for excessive dust and dirt. Check
whether the insulation of terminals and wiring cables is strong, check the contact force of
contactors, contacts and insurance, check whether the jumper cap of the circuit board is loose,
whether the component is strong, and the control function and state switch of each module, to
avoid the hidden trouble caused by failure.
9.Instructions of packing,handling, transportation and storage
9.1Package:120KW charging pile product weight 270KG(including outer box,
Dimensions:1700*900*600MM
9.2 The transportation can be by car, vessel or aircraft.
9.3 During transportation, attention should be paid to sunscreen and civilized loading and
unloading, avoiding violent vibration and impact.
9.4Products stored in Class I environment and stored for more than 6 months are recommended to
be re-tested and can only be used if they are qualified.