HBX ZON-0500 User manual

©HBX Control Systems Inc. 2016
Phone: [phone] Fax: [phone]
Email: [e-mail] Web: www.hbxcontrols.com
HBX Control Systems Inc.
4516 - 112th Avenue SE
Calgary, AB Canada T2C 2K2
HBX Control Systems Inc.
Installation Manual
ZON-0500
Version 2.30
ZON-0500
• Zone Control

Zone-0500 Manual Page 2
Control Systems Inc.
Comfort
Control
Innovation
HBX ZON-0500 Zone Control
Version 2.20
Table of Contents
TABLE OF CONTENTS
Introduction ............................................................................................ 1-3
Safety Symbols & Warnings ................................................................... 1
Receipt & Inspection .............................................................................. 1
Description .............................................................................................. 2
Technical Data and Dimensions ........................................................... 3
Wiring & Installation ............................................................................... 4-10
Wiring ....................................................................................................... 4
Installation ............................................................................................... 5
Priority Selection ..................................................................................... 6-10
Application Drawing ............................................................................... 11-16
Warranty Information .............................................................................. 17

HBX ZON-0500 Zone Control
Version 2.20
Zone-0500 Manual Page 1
HBX ZON-0500 ZONE MODULE
INTRODUCTION
This manual will help with the installation, Dip Switch setting, troubleshooting
and general maintenance requirements for the controller. To guarantee the
safe and reliable operation of this control, you must rst read this manual in
detail and take particular note to any and all warnings or caution directives
prior to connecting to AC power.
Only suitably qualied individuals with formal training in electrical
and hydronic controls should attempt the installation of this
equipment. Incorrect wiring and installation will affect the warranty
provided with this unit. Wiring must be completed in accordance
with the codes and practices applicable to the jurisdiction for the
actual installation.
SAFETY SYMBOLS & WARNINGS
Extreme Hazard
This action poses a serious threat that could
result in personal injury or death, as well as per-
manent damage to the equipment.
Proceed with caution.
Moderate Hazard
This action may cause personal injury or have
adverse effects on the installation process if
handled incorrectly.
Disconnect Power Source
The presence of low voltage(24VAC) or high
voltage(120VAC) could result in personal in-
jury or permanent damage to components or
equipment.
Point of Interest
This point claries pertinent information, or
brings your attention to an action that may
have adverse effects on the installation pro-
cess.
Drawing Reference
Refer to the specied electrical or mechanical
drawing at the back of the manual.
The HBX ZON-0500 is a microprocessor based
controller and as such is not to be regarded as
a safety (limit) control. Please consult and
install the heating or cooling appliance in
accordance with the manufacturer’s
recommendations.
Use only copper conductor supply wire
suitable for at least 105 °C
All circuits must have a common disconnect
and be connected to the same pole of the
disconnect
RECEIPT & INSPECTION
After receiving, inspect the unit for any possible physi-
cal damage that may have occurred during transpor-
tation.
After unpacking the unit make sure the box contains:
• 1 x 32 Pin Connector
• 1 x Terminal Screwdriver (2.5 mm)
• 1 x Manual

HBX ZON-0500 Zone Control
Version 2.20
Zone-0500 Manual Page 2
HBX ZON-0500 ZONE MODULE DESCRIPTION
The ZON-0500 is an intelligent, microprocessor based, expansion module zone control for the 1000 series controls,
or stand alone zone control. The ZON-0500 is capable of controlling up to 4 zones per control, and can handle
multiple priority selections. The controller can be daisy-chained to provide unlimited coverage and exibility
for virtually any number of zones. The ZON-0500 allows for pump or valve control, and is capable of enabling
2 demands on a boiler. The layout of the control makes for easy wiring and simple setup, allowing for quick
installation and minimal on-site time.
FEATURES
• Up to 4 independant zones per control
• Attaches to CPU-1000 or ECO-1000 controls, or stand alone unit
• Expandable to 36 zones
• Provides pump or valve control
• Boiler enable/ TT contacts
• 2 demand outputs (Heat/Cool) or (TT/DHW)
• Multiple priority selections (see page 7)
• Heating zones will not open or turn on when the CPU-1000 is in Warm Weather Shut Down (WWSD)
• Fully protected by resettable fuses
• Zone protection technology - ECO-1000:
-When there is a switch between a cooling and heating call, this feature protects the zone from getting
the wrong temperature from the tank when the zone starts. The tank temperature must be within 15°F of
the setpoint for the zone to open.
-If there is a call for heat, then the heat call goes away and the tank is still hot, the zone control will keep
the zone open to utilize all of the heat in the tank. Likewise in a cooling situation.
-Cooling zones will not open or turn on when the ECO-1000 is in Cold Weather Shut Down (CWSD)
-Heating zones will not open or turn on when the ECO-1000 is in Warm Weather Shut Down (WWSD)
Expansion Module Zone Control Stand alone Zone Control

HBX ZON-0500 Zone Control
Version 2.20
Zone-0500 Manual Page 3
Specications:
4 x Thermostat Input Dry or 24VAC
2 x 24VAC output power 6VA Max
2 x Demand output relays 24VAC 2A
4 x Zone Relay 120VAC 5A
Input 120VAC 16A Max
1 x Pump Relay 120VAC 5A
Combined relay power should not exceed 20A
Weight:
0.408Kg
Dimensions:
100mm W x 168mm H x 70mm D
ETL Listings:
Meets CSA C22.2 No. 24
Meets UL Standard 873
ETL Control No. 3068143
Storage:
10ºC to 40ºC
onon
70mm
(2.76’’)
66mm
(2.60’’)
17
Side View Front View Rear View Top View
168mm
(6.61’’)
100mm
(3.94’’)
63.2mm
(2.49’’)
86mm
(3.39’’)
Bottom View
TECHNICAL DATA AND DIMENSIONS
TECHNICAL DATA
DIMENSIONS

HBX ZON-0500 Zone Control
Version 2.20
Zone-0500 Manual Page 4
7. THERMOSTAT INPUT 1 - 4
These terminals are used for connecting
thermostat inputs, and can be dry contact inputs
or 24VAC
WIRING
All signal wiring must be a minimum of 18AWG wire at a maximum of 500ft
3. SYSTEM PUMP OUTPUT
This is a dry contact output that can be used for
a system pump. This contact will activate any
time a zone comes on.
2. ZONE 1 - 4 OUTPUT
These are the outputs for the zone device. This
can be a pump or a valve depending on what
power is supplied to terminals 11-12.
1. DEMAND OUTPUTS
These are the outputs for the demands. These
can be a Heating and Cooling demand, 24VAC
contact, dry contact TT for a boiler, or DHW
demand.
4. INPUT POWER
This input is to power the ZON-0500. 0.5 Amps at
120 VAC is required to power this device.
5. ZONE POWER
This input is used to power the zone outputs and
is rated for 240VAC, 120VAC or 24VAC.
6. THERMOSTAT POWER
These outputs are used to power the thermostats
and are rated for 24VAC at 6VA.
Zone 4 Thermostat
Zone 3 Thermostat
Zone 2 Thermostat
Zone 1 Thermostat
Demand Output
(DHW or Heating)
Demand Output
(Boiler TT or Cooling)
24 VAC Power 1
24 VAC Power 2
Input Power
Zone Power
Zone 4 Output
Output
Zone 1 Output
Zone 2 Output
Zone 3 Output
ZON-0500
HB X
Zone Control
DO NOT CONNECT
POWE R HE RE
ZP
11
ZP
1
12 GR
120
Input Powe r
N
L
ZN
9
ZN
4
10
5A
ZN
7
ZN
3
8
5A
ZN
5
ZN
2
6
5A
ZN
3
ZN
1
4
5A
RL
1
RL
1
2
5 A
11
24V AC
2
12
TH
1
TH
1
2
DO NOT
CONNE CT
POWE R HE RE
9
24V AC
1
10
TH
3
TH
2
4
DO NOT
CONNECT
POWE R HE RE
TH
5
TH
3
6
DO NOT
CONNE CT
POWE R HE RE
TH
7
TH
4
8
DO NOT
CONNECT
POWE R HE RE
54321
4
24 VAC
Thermostat Power
6 VA Max
321
HBX
DO NOTCONNECT
POWERHERE
5A5A
5A5A5A
24 VACout to
thermostats
6VAMax
2
24VAC
1615
2
GR
120
15
N
L
1413
RL
1
RL
1211
1
RL
1
RL
109
1
RL
1
RL
87
1
RL
1
RL
65
1
RL
1
RL
43
1
RL
1
RL
21
1
1
21
1
TT/CD
2
43
2
DHW/HD
1
TH
65
1
TH
2
TH
87
2
TH
3
TH
109
3
TH
4
TH
1211
4
TH
1
24VAC
1413
1
234
12345
1
Demand
Outputs
Thermostat
Imputs
ZON-0500 Zone Control
1
7
4
6
5
2
3
WIRING AND INSTALLATION

HBX ZON-0500 Zone Control
Version 2.20
Zone-0500 Manual Page 5
DIN RAIL INSTALLATION
1 x Terminal
Screwdriver (3.0mm)
The ZON-0500 is designed to be wall mounted, DIN rail mounted, or installed inside a separate electrical enclo-
sure. The unit should be mounted inside and be protected from falling water and high humidity conditions. With
all the covers in place it is designed to protect any individual from accidental electrical shock.
INSTALLATION PROCEDURE
Place the CPU-1000 (or ECO-1000) and desired Expansion Modules on a at surface. Align the 32-Pin connec-
tor into the holes on the Expansion Module and gently push into place. Next slide the CPU-1000 onto the 32-Pin
connection by carefully matching up the holes and pins. When installed correctly there is virtually no gap be-
tween units. With power applied to the assembly, the rst (green) LED should be illuminated on each Expansion
Module. This lit, green LED serves as conrmation of both electrical and communications continuity.
When used as an expansion module, the ZON-0500 must be enabled in the ‘Control Options’ menu.
32-Pin Connector
P / N 033-0037
(Included)
(Included)
Certified to CSA C22.2 No 24
Conforms to UL Standard 873
CAUTION, RISK OF ELECTRICAL SHOCK -
DISCONNECT POWER PRIOR TO SERVICING
Relays: 240VAC 10A
Output: 4-20mA/1-10V/PWM
Demand Signal: 20-240V
Model: MOD-0100
MOD-0100
Modulating Module
ZON-0500
Zone Module
ZON-0500
Input: 120VAC 16A MaxOutput: 24VAC 6w MaxZone Relays: 120VAC 5A
Demand Signal: Dry/24VACDemand Relays: 24VAC 2A
ZON-0500
Zone Module
ZON-0500
Input: 120VAC 16A MaxOutput: 24VAC 6w MaxZone Relays: 120VAC 5A
Demand Signal: Dry/24VACDemand Relays: 24VAC 2A
onon
Front Rear

HBX ZON-0500 Zone Control
Version 2.20
Zone-0500 Manual Page 6
DIP SWITCHES
The ZON-0500 has two sets of dip switches that allow the user to better match the output of the control with the
installation. The dip switch settings have different functions, depending on if the ZON-0500 is used as an expan-
sion module with an ECO-1000, a CPU-1000, or as a standalone zone control.
Dip switches 1-4 on the left set of dip switches are used for setting up zone priorities and zone post purge time.
Dip switches 2-5 on the right set of dip switches correspond to zones 1-4, and dipswitch 1 is used to modify the
type of demand signal sent to the main controller when used as an expansion module with the HBX CPU-1000.
The left Dip Switches are used for setting up zone
priorities and the zone device (pump or Valve) the
control will use.
The right Dip Switches are used for setting up DHW
priority and heat demands, heating or cooling
demands and high temp or low temp demands.
LEFT DIP SWITCHS RIGHT DIP SWITCHS
onon
Left Dip switches Right Dip switches
on
OFF Position
ON Position
Dip switches 2-5 can be set in any combina-
tion for a mixture of different zone demands.

HBX ZON-0500 Zone Control
Version 2.20
Zone-0500 Manual Page 7
LEFT DIP SWITCH PRIORITY SELECTIONS
Dip Switch 1: Zone Valve or Zone Pump
Dip Switch 3: Dual Zone Priority
Dip Switch 2: Sequential Priority
Dip Switch 4: Module Priority
OFF: Zone Pumps. The zone control will post purge the zones for 60 seconds. The control will also excercise the
pumps every 72 hours.
ON: Zone Valves. If this is selected, there will be no post purge time, and the system pump output will be on
after a period of 60 seconds.
OFF: No dual zone priority.
ON: Dual Zone Priority. This dip switch position allows the user to set dual zone priority for zones 1 and 2 over
zones 3 and 4.
NOTE: Dip switchs 2 and 3 cannot be selected together. Select only one or the other.
OFF: No sequential priority
ON: Sequential priority on. This dip switch position allows the user to prioritize zone 1 over 2 over 3 over 4.
OFF: No Module priority
ON: Module priority on. This dip switch position allows the user to prioritze one module over the next one. This
feature will shut off the zone controls to the right of the one with this dip switch selected.
NOTE: Module priority can be used in conjunction with other priorities.

HBX ZON-0500 Zone Control
Version 2.20
Zone-0500 Manual Page 8
RIGHT DIP SWITCH SETUP
STAND ALONE UNIT
on
on
on
on
on
on
on
on
on
Heating &
Cooling
OR
Heating
Only
Heating
OR
Cooling
The right Dip Switches are used for setting up DHW priority and heat demands
Dip Switch 1: Domestic Hot Water (DHW) Priority
OFF: No DHW priority
ON: DHW Priority. This dip switch position allows the user to set up a temporary DHW priority on zone 1 over the
rest of the zones. The priority time will be 60 minutes, or until the DHW demand is satised. When using more than
one ZON-0500, use the rst dip switch on the rst zone module connected. This setting will give onboard DHW
priority over the ZON-0500 modules.
Dip Switch 2-5: Use As Heating OR Cooling Demands (Use this conguration with ECO units)
Dip Switch 2-5: Use As Low Temp OR High Temp Demands (Use this conguration with CPU units)
OFF: This position will allow the user to set up each zone for heating. This dip switch position will turn on demand
output 3 and 4 (DHW/HD)
ON: This position will allow the user to set up each zone for cooling. This dip switch position will turn on demand
output 1 and 2 (TT/CD)
OFF: This position will allow the user to set up each zone for high temperature demand. This dip switch position
will turn on demand output 3 and 4 (DHW/HD)
ON: This position will allow the user to set up each zone for low temperature demand. This dip switch position will
turn on demand output 1 and 2 (TT/CD)
on
on
on
on
on
on
on
on
on
Heating &
Cooling
OR
Heating
Only
Heating
OR
Cooling
on
on
on
on
on
on
on
on
on
Heating &
Cooling
OR
Heating
Only
Heating
OR
Cooling

HBX ZON-0500 Zone Control
Version 2.20
Zone-0500 Manual Page 9
RIGHT DIP SWITCH SETUP
CPU-1000
STAGING MODE
MIXING MODE
on
on
on
on
on
on
on
on
on
Heating &
Cooling
OR
Heating
Only
Heating
OR
Cooling
on
on
on
on
on
on
on
on
on
Heating &
Cooling
OR
Heating
Only
Heating
OR
Cooling
on
on
on
on
on
on
on
on
on
Heating &
Cooling
OR
Heating
Only
Heating
OR
Cooling
The right Dip Switches are used for setting up DHW priority and heat demands
Dip Switch 1: Domestic Hot Water (DHW) Priority
Dip Switch 2-5: Heat Demand Zone
Dip Switch 2-5: Low/High Temperature Zone
OFF: No DHW priority
ON: This Dip Switch allows the zone controls to receive a DHW priority from the CPU-1000. If DHW is on the CPU-
1000 it will shut off all the zones on the ZON-0500’s.
The dip switches must be set to OFF position for this conguration.
NOTE: all heating zones will shut down when the control is in WWSD.
OFF: Low Temperature Demand Zone. This dip switch set up allows the user to program Low Temperature Zones.
ON: High Temperature Demand Zone. This dip switch set up allows the user to program High Temperature Zones.
NOTE: all heating zones will shut down when the control is in WWSD.

HBX ZON-0500 Zone Control
Version 2.20
Zone-0500 Manual Page 10
RIGHT DIP SWITCH SETUP
ECO-1000
The right Dip Switches are used for setting up Heating or Cooling zones.
Dip Switch 1: Heating or Cooling Zone
Dip Switch 2-5: Heating OR Cooling Zone (DIP 1 SET TO OFF)
Dip Switch 2-5: Heating and Cooling OR Heating Only Zone (DIP 1 SET TO ON)
OFF: With this set up, the zones can be set to either Heating or Cooling
ON: This setting allows the zones to be set to either Heating or Heating and Cooling.
OFF: This setting will allow the user to set up the zone for heating.
ON: This setting will allow the user to set up the zone for cooling.
WWSD will shut off heating zones
CWSD will shut off cooling zones
OFF: This setting will allow the user to set up the zone for heating only.
ON: This setting will allow the user to set up the zone for heating and cooling (used in 2 pipe systems).
WWSD will shut off heating only zones
CWSD or WWSD will shut off their respective parts of the Heating and Cooling zones
on
on
on
on
on
on
on
on
on
Heating &
Cooling
OR
Heating
Only
Heating
OR
Cooling
on
on
on
on
on
on
on
on
on
Heating &
Cooling
OR
Heating
Only
Heating
OR
Cooling
on
on
on
on
on
on
on
on
on
Heating &
Cooling
OR
Heating
Only
Heating
OR
Cooling
on
on
on
on
on
on
on
on
on
Heating &
Cooling
OR
Heating
Only
Heating
OR
Cooling

HBX ZON-0500 Zone Control
Version 2.20
Zone-0500 Manual Page 11
1. STANDALONE WITH 3 WIRE THERMOSTAT
Zone
Valve 1
ZON-0500
HBX Zone Control
DO NOT CONNECT
POWER HERE
5A5A
5A5A5 A
24 VAC out to
thermostats
6VA Max
2
24V AC
1615
2
GR
120
15
N
L
1413
RL
1
RL
1211
1
RL
1
RL
109
1
RL
1
RL
87
1
RL
1
RL
65
1
RL
1
RL
43
1
RL
1
RL
21
1
2
21
2
TT/CD
2
43
2
DHW/HD
2
TH
65
2
TH
2
TH
87
2
TH
2
TH
109
2
TH
2
TH
1211
2
TH
2
24V AC
1413
2
2 3 4
1 2 3 4 5
1
Demand
Outputs
Thermostat
Imputs
C
R
L
N
120 V AC
24 V AC
Zone
Valve 2
Zone
Valve 4
Zone
Valve 3
System
Pump
3 Wire Thermostat
WRC
Zone-1
3 Wire Thermostat
WRC
Zone-2
3 Wire Thermostat
WRC
Zone-3
To T/T on Boiler
To DHW on Boiler
Note: Setup dip switch No.1 for DHW Priority
A
Aquastat
Field Wiring
Connections
APPLICATION DRAWINGS

HBX ZON-0500 Zone Control
Version 2.20
Zone-0500 Manual Page 12
2. STANDALONE WITH THM-0100
Zone
Valve 1
C
R
L
N
120 V AC
24 V AC
Zone
Valve 2
Zone
Valve 4
Zone
Valve 3
THM-0100
HBX
2
24V AC
65
2
TH
2
TH
43
3
Thermostat
RL
1
RL
21
1
2 A DO NOT
CONNECT
POWER HERE
THM-0100
HBX
2
24V AC
65
2
TH
2
TH
43
3
Thermostat
RL
1
RL
21
1
2 A DO NOT
CONNECT
POWER HERE
THM-0100
HBX
2
24V AC
65
2
TH
2
TH
43
3
Thermostat
RL
1
RL
21
1
2 A DO NOT
CONNECT
POWER HERE
THM-0100
HBX
2
24V AC
65
2
TH
2
TH
43
3
Thermostat
RL
1
RL
21
1
2 A DO NOT
CONNECT
POWER HERE
System
Pump
Zone 1 Zone 2 Zone 3 Zone 4
ZON-0500
HBX Zone Control
DO NOT CONNECT
POWER HERE
5A5A
5A5A5 A
24 VAC out to
thermostats
6VA Max
2
24V AC
1615
2
GR
120
15
N
L
1413
RL
1
RL
1211
1
RL
1
RL
109
1
RL
1
RL
87
1
RL
1
RL
65
1
RL
1
RL
43
1
RL
1
RL
21
1
2
21
2
TT/CD
2
43
2
DHW/HD
2
TH
65
2
TH
2
TH
87
2
TH
2
TH
109
2
TH
2
TH
1211
2
TH
2
24V AC
1413
2
234
1 2345
1
Demand
Outputs
Thermostat
Imputs
To T/T on Boiler

HBX ZON-0500 Zone Control
Version 2.20
Zone-0500 Manual Page 13
3. CPU-0550 WITH ZON-0500
120 V AC
Zone
Pumps
THM-0200
HBX
RL
2
RL
32
22
24V AC
1 09
2
TH
2
TH
87
3
Thermostat
RL
1
RL
54
1
2 A
DO NOT CONNECT
POWER HERE
TH
1
6
RL
1
2 A
1
THM-0200
HBX
RL
2
RL
32
22
24V AC
1 09
2
TH
2
TH
87
3
Thermostat
RL
1
RL
54
1
2 A
DO NOT CONNECT
POWER HERE
TH
1
6
RL
1
2 A
1
ZON-0500
HBX Zone Control
DO NOT CONNECT
POWER HERE
5A
5A
5A5A5 A
24 VAC out to
thermostats
6VA Max
2
24V AC
1 61 5
2
GR
120
15
N
L
1413
RL
1
RL
1211
1
RL
1
RL
1 09
1
RL
1
RL
87
1
RL
1
RL
65
1
RL
1
RL
43
1
RL
1
RL
21
1
2
21
2
TT/CD
2
43
2
DHW/HD
2
TH
65
2
TH
2
TH
87
2
TH
2
TH
1 09
2
TH
2
TH
1 21 1
2
TH
2
24V AC
1 41 3
2
234
1 2345
1
Demand
Outputs
Thermostat
Imputs
L
N
BOILER
Outdoor
Sensor
Boiler
Sensor
System
Sensor
10 A
RL
1
RL
1514
1
10 A
RL
2
RL
1716
2
Central Processing Unit
CPU-0550
HBX
GR
120
13
N
L
1211
11
TM
32
8
TM TM
7 9 10
BL
1
BL
65
1
2A
1-10v
+ -
DO NOT
CONNECT
POWER HERE
12
DS
12
2
DS DS
1 3 4
DO NOT
CONNECT
POWER HERE
DS
10 A
RL
2
RL
1918
2
Boiler
Pump
Injection
Pump
System
Pump

HBX ZON-0500 Zone Control
Version 2.20
Zone-0500 Manual Page 14
4. ECO-0550 WITH ZON-0500
Zone
Pumps
THM-0200
HBX
RL
2
RL
32
2 2
24V AC
109
2
TH
2
TH
87
3
Thermostat
RL
1
RL
54
1
2 A
DO NOT CONNECT
POWER HERE
TH
1
6
RL
1
2 A
1
THM-0200
HBX
RL
2
RL
32
2 2
24V AC
109
2
TH
2
TH
87
3
Thermostat
RL
1
RL
54
1
2 A
DO NOT CONNECT
POWER HERE
TH
1
6
RL
1
2 A
1
Stage 1
Outdoor
Sensor
Hot Tank
Sensor
Cold Tank
Sensor
Stage 2 Backup
Boiler
ZON-0500
HBX Zone Control
DO NOT CONNECT
POWER HERE
5A5A
5A5A5 A
24 VAC out to
thermostats
6VA Max
2
24V AC
1615
2
GR
120
15
N
L
1413
RL
1
RL
1211
1
RL
1
RL
109
1
RL
1
RL
87
1
RL
1
RL
65
1
RL
1
RL
43
1
RL
1
RL
21
1
2
21
2
TT/CD
2
43
2
DHW/HD
2
TH
65
2
TH
2
TH
87
2
TH
2
TH
109
2
TH
2
TH
1211
2
TH
2
24V AC
1413
2
234
1 2345
1
Demand
Outputs
Thermostat
Imputs
L
N
120 V AC
10 A
RL
1
RL
1514
1
10 A
RL
2
RL
1716
2
Central Processing Unit
ECO-0550
HBX
GR
120
13
N
L
1211
11
TM
32
8
TM TM
7 9 10
BL
1
BL
65
1
2A
1-10v
+ -
DO NOT
CONNECT
POWER HERE
12
DS
12
2
DS DS
1 3 4
DO NOT
CONNECT
POWER HERE
DS
10 A
RL
2
RL
1918
2
Reversing
Valve

HBX ZON-0500 Zone Control
Version 2.20
Zone-0500 Manual Page 15
5. CPU-1000 WITH ZON-0500
120 V AC
Outdoor
Sensor
Boiler
Sensor
N
L
Zone
Pumps
Boiler
Zone 1 Zone 2
ZON-0500
HBX Zone Control
DO NOT CONNECT
POWER HERE
5A5A
5A5A5 A
24 VAC out to
thermostats
6VA Max
2
24V AC
1615
2
GR
120
15
N
L
1413
RL
1
RL
1211
1
RL
1
RL
109
1
RL
1
RL
87
1
RL
1
RL
65
1
RL
1
RL
43
1
RL
1
RL
21
1
2
21
2
TT/CD
2
43
2
DHW/HD
2
TH
65
2
TH
2
TH
87
2
TH
2
TH
109
2
TH
2
TH
1211
2
TH
2
24V AC
1413
2
2 3 4
1 2 3 4 5
1
Demand
Outputs
Thermostat
Imputs
1 2
DS
1
DS
1
3 4
DS
2
DS
2
5 6
DS
3
DS
3GR
120
28
N
L
2726
GR
120
25
N
L
2423
GR
120
22
N
L
2120
GR
120
19
N
L
1817
RL
2
RL
1615
2
RL
1
RL
1413
1
TM
3
TM
1211
3
TM
2
TM
109
2
TM
1
TM
87
1
20-240 v 20-240 v 20-240 v
DO NOT CONNECT POWER HERE
10 A 10 A
10 A 10 A 10 A
CPU 1000
HBX CENTRAL PROCESSING UNIT
THM-0100
HBX
2
24V AC
65
2
TH
2
TH
43
3
Thermostat
RL
1
RL
21
1
2 A DO NOT
CONNECT
POWER HERE
THM-0100
HBX
2
24V AC
65
2
TH
2
TH
43
3
Thermostat
RL
1
RL
21
1
2 A DO NOT
CONNECT
POWER HERE

HBX ZON-0500 Zone Control
Version 2.20
Zone-0500 Manual Page 16
6. ECO-1000 WITH ZON-0500
120 V AC
Outdoor
Sensor
Hot Tank
Sensor
N
L
Zone
Pumps
Cold Tank
Sensor
HP-1
THM-0200
HBX
RL
2
RL
32
2 2
24V AC
109
2
TH
2
TH
87
3
Thermostat
RL
1
RL
54
1
2 A
DO NOT CONNECT
POWER HERE
TH
1
6
RL
1
2 A
1
THM-0200
HBX
RL
2
RL
32
2 2
24V AC
109
2
TH
2
TH
87
3
Thermostat
RL
1
RL
54
1
2 A
DO NOT CONNECT
POWER HERE
TH
1
6
RL
1
2 A
1
Zone 1 Zone 2
8
4
1
5
9
12
14
13
HBX REL-2120
Reversing
Valves
HP-2
1 2
DS
1
DS
1
3 4
DS
2
DS
2
5 6
DS
3
DS
3GR
120
28
N
L
2726
GR
120
25
N
L
2423
GR
120
22
N
L
2120
GR
120
19
N
L
1817
RL
2
RL
1615
2
RL
1
RL
1413
1
TM
3
TM
1211
3
TM
2
TM
109
2
TM
1
TM
87
1
20-240 v 20-240 v 20-240 v
DO NOT CONNECT POWER HERE
10 A 10 A
10 A 10 A 10 A
ECO-1000
HBX CENTRAL PROCESSING UNIT
System
Pump
ZON-0500
HBX Zone Control
DO NOT CONNECT
POWER HERE
5A5A
5A5A5 A
24 VAC out to
thermostats
6VA Max
2
24V AC
1615
2
GR
120
15
N
L
1413
RL
1
RL
1211
1
RL
1
RL
109
1
RL
1
RL
87
1
RL
1
RL
65
1
RL
1
RL
43
1
RL
1
RL
21
1
2
21
2
TT/CD
2
43
2
DHW/HD
2
TH
65
2
TH
2
TH
87
2
TH
2
TH
109
2
TH
2
TH
1211
2
TH
2
24V AC
1413
2
234
1 2 3 4 5
1
Demand
Outputs
Thermostat
Imputs

HBX ZON-0500 Zone Control
Version 2.20
Zone-0500 Manual Page 17
Limited Warranty
HBX Controls warrants each of its products to be free from defects in workmanship and materials under normal use and
service for a period of 24 months from date of manufacture or 12 months from date of purchase from an HBX Authorized
Dealer, if within the above documented period after date of manufacture.
If the product proves to be defective within the applicable warranty period, HBX on its sole discretion will repair or replace
said product. Replacement product may be new or refurbished of equivalent or better specications, relative to the
defective product. Replacement product need not be of identical design or model. Any repair or replacement product
pursuant to this warranty shall be warranted for not less than 90 days from date of such repair, irrespective of any earlier
expiration of original warranty period. When HBX provides replacement, the defective product becomes the property of
HBX Controls.
Warranty Service, within the applicable warranty period, may be obtained by contacting your nearest HBX Controls ofce
via the original Authorized Agent and requesting a Return Material Authorization Number (RMA #). Proof of purchase in the
form a dated invoice/receipt must be provided to expedite the issuance of a Factory RMA.
After an RMA number has been issued, the defective product must be packaged securely in the original or other suitable
shipping package to ensure that it will not be damaged in transit. The RMA number must be visible on the outside of the
package and a copy included inside the package. The package must be mailed or otherwise shipped back to HBX with all
costs of mailing/shipping/insurance prepaid by the warranty claimant.
Any package/s returned to HBX without an approved and visible RMA number will be rejected and shipped back to
purchaser at purchaser’s expense. HBX reserves the right, if deemed necessary, to charge a reasonable levy for costs
incurred, additional to mailing or shipping costs.
Limitation of Warranties
If the HBX product does not operate as warranted above the purchasers sole remedy shall be, at HBX’s option, repair
or replacement. The foregoing warranties and remedies are exclusive and in lieu of all other warranties, expressed or
implied, either in fact or by operation of law, statutory or otherwise, including warranties of merchantability and tness for
a particular purpose/application. HBX neither assumes nor authorizes any other person to assume for it any other liability in
connection with the sale, installation maintenance or use of HBX Controls products.
HBX shall not be liable under this warranty; if its testing and examination discloses that the alleged defect in the
product does not exist or was caused by the purchasers or third persons misuse, neglect, improper installation or testing,
unauthorized attempts to repair or any other cause beyond the range of intended use, or by accident, re, lightning or
other hazard.
Limitation of Liability
In no event will HBX be liable for any damages, including loss of data, loss of prots, costs of cover or other incidental,
consequential or indirect damages arising out of the installation, maintenance, commissioning, performance, failure or
interruption of an HBX product, however caused and on any theory of liability. This limitation will apply even if HBX has been
advised of the possibility of such damage.
Local Law
This limited warranty statement gives the purchaser specic legal rights. The purchaser may also have other rights which
vary from state to state in the United States, from Province to Province in Canada and from Country to Country elsewhere in
the world.
To the extent this Limited Warranty Statement is inconsistent with local law, this statement shall be deemed modied to be
consistent with such local law. Under such local law, certain disclaimers and limitations of this statement may not apply
to the purchaser. For example, some states in the United States, as well as some governments outside the United States
(including Canadian Provinces), may:
Preclude the disclaimers and limitations in this statement from limiting the statutory rights of a consumer (e.g. United
Kingdom);
Otherwise restrict the ability of a manufacturer to enforce such disclaimers or limitations; or
Grant the purchaser additional warranty rights which the manufacturer cannot disclaim, or not allow limitations on the
duration of implied warranties.

©HBX Control Systems Inc. 2016
Phone: [phone] Fax: [phone]
Email: [e-mail] Web: www.hbxcontrols.com
HBX Control Systems Inc.
4516 - 112th Avenue SE
Calgary, AB Canada T2C 2K2