Hearth & Home Olympus Assembly instructions

1
-Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of this
or any other appliance.
-What to do if you smell gas
•Do not try to light any appliance.
•Do not touch any electrical switch.
•Do not use any phone in your building.
•Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
•If you cannot reach your gas supplier, call
the fire department.
-Installation and service must be performed by a
qualified installer, service agency, or the gas
supplier.
Models:
Olympus
Titan
Installers Guide
WARNING: IMPROPER INSTALLA-
TION, ADJUSTMENT, ALTERATION,
SERVICE OR MAINTENANCE CAN
CAUSE INJURYOR PROPERTYDAM-
AGE. REFER TO THIS MANUAL. FOR
ASSISTANCE ORADDITIONAL INFOR-
MATION CONSULT AQUALIFIED IN-
STALLER,SERVICEAGENCY,ORTHE
GAS SUPPLIER.
Underwriters
Laboratories Listed
780-900L 10/04
READ THIS MANUAL BEFORE INSTALLING OR
OPERATING THIS APPLIANCE. THISINSTALLERS
GUIDE MUST BE LEFT WITH APPLIANCE FOR
FUTURE REFERENCE.
Please contact your Hearth & Home Technologies dealer
with any questions or concerns. For the number of your
nearest Hearth & Home Technologies dealer, please call
(Olympus) 1-888-427-3973 or (Titan) 1-800-927-6841.
Printed in U.S.A. Copyright 2004
Hearth & Home Technologies, Inc.
20802 Kensington Boulevard, Lakeville, MN 55044
WARNING: IF THE INFORMATION
IN THESE INSTRUCTIONS IS NOT
FOLLOWEDEXACTLY,AFIRE OR
EXPLOSION MAYRESULTCAUS-
ING PROPERTY DAMAGE, PER-
SONAL INJURY, OR DEATH.
1.This appliance may be installed in an af-
termarket, permanently located, manufac-
tured(mobile) home,where notprohibited
by local codes.
2.Thisapplianceisonly for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certified kit is used.
This product may be covered by one or more of the following patents: (Nos produits sont couverts par un ou plusieurs des brevets suivants): (United States) 4593510, 4686807, 4766876, 4793322, 4811534,
5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661,
5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302, 6715724,
6729551,6736133,6748940,6748942,D320652,D445174,D462436;(Canada)1297749,2195264,2225408;orotherU.S.andforeignpatentspending(ouautresbrevetsamericainsetetrangersenattente).

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These unitsMUST use one of the vent systems
described in the Installing the Fireplace section of
the Installers Guide. NO OTHER vent systems or
components MAYBE USED.
This gas fireplace and vent assembly MUST be
vented directly to the outside andMUST NEVER be
attached to a chimney serving a separate solid fuel
burning appliance. Each gas applianceMUST USE
a separate vent system. Common vent systems are
PROHIBITED.
INSPECT the external vent cap on a regular basis to
make sure that no debris is interfering with the air
flow.
The glass door assembly MUST be in place and
sealed, and the trim door assembly MUST be in
place on the fireplace before the unit can be placed
into safe operation.
DO NOT OPERATE this appliance with the glass
door removed, cracked, or broken. Replacement of
the glass door should be performed by a licensed
or qualified service person. DO NOT strike or slam
the glass door.
The glass door assembly SHALL ONLYbe
replaced as a complete unit, as supplied by the gas
fireplace manufacturer. NO SUBSTITUTE material
may be used.
DO NOT USE abrasive cleaners on the glass door
assembly. DO NOT ATTEMPT to clean the glass
door when it is hot.
Turn off the gas before servicing this appliance. It is
recommended that a qualified service technician
perform an appliance check-up at the beginning of
each heating season.
Any safety screen or guard removed for servicing
must be replaced before operating this appliance.
DO NOT place furniture or any other combustible
household objects within 36 inches of the fireplace
front.
READ and UNDERSTAND all instructions carefully
before starting the installation. FAILURE TO
FOLLOW these installation instructions may result
in a possible fire hazard and will void the warranty.
Prior to the first firing of the fireplace, READ the
Lighting the Fireplace section of theInstaller’sGuide.
DO NOT USE this appliance if any part has been
under water. Immediately CALL a qualified service
technician to inspect the unit and to replace any part
of the control system and any gas control which has
been under water.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
Installation and repair should bePERFORMED by a
qualified service person. The appliance and venting
system should beINSPECTED before initial use
and at least annually by a professional service
person. More frequent cleaning may be required
due to excessive lint from carpeting, bedding
material, etc. It isIMPERATIVE that the unit’s
control compartment, burners, and circulating air
passageways BE KEPT CLEANto provide for
adequate combustion and ventilation air.
Always KEEP the appliance clear and free from
combustible materials, gasoline, and other
flammable vapors and liquids.
NEVER OBSTRUCT the flow of combustion and
ventilation air. Keep the front of the appliance
CLEAR of all obstacles and materials for servicing
and proper operations.
Due to the high temperature, the appliance should
be LOCATED out of traffic areas and away from
furniture and draperies. Clothing or flammable
material SHOULD NOT BE PLACEDon or near the
appliance.
Children and adults should beALERTED to the
hazards of high surface temperature and should
STAYAWAYto avoid burns or clothing ignition.
Young children should beCAREFULLYSUPERVISED
when they are in the same room as the appliance.
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SAFETY AND WARNING INFORMATION
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TABLE OF CONTENTS
Safety and Warning Information ................................................. 2
Service Parts Lists ...................................................................... 4
Section 1: Approvals and Codes.............................................. 10
Appliance Certification.................................................................. 10
Installation Codes ......................................................................... 10
High Altitude Installations .............................................................. 10
Section 2: Getting Started .........................................................11
Introducing the Hearth & Home Technologies Gas Fireplaces.....11
Pre-installation Preparation ...........................................................11
Section 3: Installing the Fireplace ........................................... 14
Step 1 Locating the Fireplace .................................................. 14
Step 2 Framing the Fireplace................................................... 13
Step 3 Installing the Vent System............................................. 17
A. Vent System Approvals............................................ 17
B. Installing Vent Components..................................... 21
C. Vent Termination...................................................... 22
Step 4 Positioning, Leveling, and
Securing the Fireplace.................................................. 25
Step 5 The Gas Control Systems............................................ 25
Step 6 The Gas Supply Line .................................................... 26
Step 7 Gas Pressure Requirements ....................................... 26
Step 8 Wiring the Fireplace...................................................... 28
Step 9 Finishing........................................................................ 28
Step 10 Installing Trim, Refractory, Logs and
Ember Material.............................................................. 28
Installing the Trim .......................................................... 28
Positioning the Refractory .............................................. 28
Positioning the Logs ..................................................... 28
Placing the Ember Material........................................... 28
GlassReplacement ....................................................... 29
Step 11 Before Lighting the Fireplace........................................ 29
Step 12 Lighting the Fireplace.................................................... 30
After the Installation ...................................................................... 30
Section 4: Maintaining and Servicing Your Fireplace ......... 31
Section 5: Troubleshooting ..................................................... 32
u= Contains updated information.
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* Part number list on following page.
* La liste des numéros de pièce se trouve à la page
suivante.
15 Log Set Assembly
21
16
20 18
17
13
4
19
11
13
22
12
6
7
2914
5
24
23
25
8
10
(NG, LP) Exploded Parts Diagram
(GN, PL) Vue éclatée des pièces
Service Parts TITAN
Beginning Manufacturing Date: 10-03-02
Ending Manufacturing Date: 2-01-05
26
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IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on your dealers VIP site. When ordering,
supply serial and model numbers to ensure correct service parts. / IMPORTANT : L'information fournie dans cette brochure
n'est valide que pendant une courte période. Les sites VIP des distributeurs disposent des renseignements les plus récents.
Lors d'une commande, veuillez fournir les numéros de série et de modèles pour un remplacement adéquat des pièces.
(NG, LP) Service Parts List / (GN, PL) Liste des pièces de rechange
ITEM /
PIÈCE IPI IGNITION / ALLUMAGE IPI SERIAL # / N° DE SÉRIE PART NUMBER / N° DE PIÈCE
1Burner NG / Brûleur GN 781-175A
1Burner LP / Brûleur PL 781-176A
2Ember Mesh Screen / Écran 780-382
3Refractory, Left Side / Réfractairecôté gauche SRV781-735
4Refractory, Back / Réfractaire arrière SRV781-730
5Refractory, Right Side / Réfractairecôté droit SRV781-731
6Refractory, Back Left / Réfractaire arrière gauche SRV781-733
7Refractory, Back Right / Réfractairearrière droit SRV781-734
8Refractory, Left Base / Réfractaire Basegauche SRV781-732
9Refractory, Right Base / Réfractaire Base droit SRV781-736
10 Refractory, Middle Base / Réfractaire Base SRV781-737
11 Hood / Hotte SRV570-143
12 Glass Door Assembly / Porte en verre GLA-780
13 Decorative Front / Avant décoratif DF-TITAN
14 Electric Ember Box / La Boîte Electrique de Braise 780-197A
15 Log Set Assembly / Jeu de Bûches LOGS-TITAN
16 Log 1 / Bûche 1 SRV781-701
17 Log 2 / Bûche 2 SRV781-702
18 Log 3 / Bûche 3 SRV781-703
19 Log 4 / Bûche 4 SRV781-704
20 Log 5 / Bûche 5 SRV781-706
21 Log 6 / Bûche 6 SRV781-705
22 Log Grate / Grille de Bûche 781-360A
23 Side Panel (Order as custom overlay, reference: 780-130) N/A
24 Black Handles Assembly / L'Assemblée noire de Poignées 060-024A-BK
25 Louver / Louvre 781-144
26 Junction Box - IPI / Boîtier de raccordement - IPI 383-250A
Lava Rock Bag / Le Sac de Rocher de lave 705-420
Light Socket Assembly / L'Assemblée légère de Douille 700-108A
Refractory Bracket / Crochet réfractaire 780-198
51 inch Wire Harness / Harnais de fil 065-577A
Wire Assembly / Module de fil 505-501A
Ember Reflector / Réflecteur de braise 430-602
Cord Assembly / Assemblée de corde 700-550A
Mineral Wool / Laine minérale 050-721
T-Handle / T-Poignée 567-313
ACCESSORIES / ACCESSOIRES
Remote Control Kit / Module de commande à distance RC-SMART-HTL
Remote Control Kit / Module de commande à distance SMART-STAT-HTL
Remote Control Kit / Module de commande à distance RCT-MLT-HTL
Wall Switch Kit / Interrupteur mural WSK-MLT
Wall Switch Kit, Off-white / Interrupteur mural, blanc crème WSK-21
Wall Switch Kit, White / Interrupteur mural, blanc WSK-21-W
Conversion Kit NG / Module de conversion GN NGK-TITAN
Conversion Kit LP / Module de conversion PL LPK-TITAN
Fan Kit* / Module de ventilateur* GFK-160A
NOTE: Replacement bulbs to be supplied by homeowner. Recommended replacements: Sylvania Mini Candelabra 75 watts.
See Section 4: Maintaining and Servicing your Fireplace for instructions.
* In order to operate the fan kit, the fireplace must have either the WSK-MLT wall switch or RCT-MLT-HTL remote kit.
TITAN
Also see following pages for additional valve assembly service part numbers.
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ITEM /
PIÈCE DESCRIPTION SERIAL # / N°DESÉRIE PART NUMBER / N° DE PIÈCE
1Pilot Bracket / Parenthèse Pilote 781-164
2ON/OFF Rocker Switch / Interrupteur à bascule MARCHE/ARRÊT 060-521A
3ON/OFF Rocker Switch / Interrupteur à bascule MARCHE/ARRÊT 060-511
4Pilot Assembly NG / Module de veilleuse GN 385-510A
4Pilot Assembly LP / Module de veilleuse PL 385-511A
5Valve Bracket / Parenthèse de Valve 780-145
6Battery Pack / Paquet de Batterie(Pile) 593-594A
7Flex Ball Valve Assembly / Fléchir l'Assemblée de Soupape de Balle 302-320A
8Valve NG / Valve GN 750-500
8Valve LP / Valve PL 750-501
9Flexible Gas Connector / Tuyau à gaz flexible 570-302A
10 Module / Module 593-592
11 Wire Assembly / Module de fil 593-590A
12 Valve Plate Gasket / Joint de Plat de Valve 780-431
13 Orifice Assembly NG (#26C) / Assemblée d'Orifice GN (#26C) 582-826
13 Orifice Assembly LP (#45C) / Assemblée d'Orifice PL (#45C) 582-845
14 Pilot Assembly Support / Appui d'Assemblée Pilote 397-121
15 Orifice Bracket / Parenthèse d'Orifice 781-165
Ground Strap / Courroie de Raison(Terre) 385-512
3 Volt Transformer / 3 Transformateur de Volt 593-593A
(NG, LP) Exploded Parts Diagram
(GN, PL) Vue éclatée des pièces
Service Parts
Beginning Manufacturing Date: 10/02
Ending Manufacturing Date: 2/1/04
TITAN
1
4
14
13
2
3
7
9
6
5
811
12
10
15
Intermittent Pilot Ignition
Valve Assembly
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* Part number list on following page.
* La liste des numéros de pièce se trouve à la page
suivante.
1
3
7
3
2
9
8
64
3
3
3
5
4
4
20 21
10 Log Set Assembly
12
13
16
14
15
19 17
18
11
(NG, LP) Exploded Parts Diagram
(GN, PL) Vue éclatée des pièces
Service Parts OLYMPUS
Beginning Manufacturing Date: 10-02
Ending Manufacturing Date: _______
22
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IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on your dealers VIP site. When ordering,
supply serial and model numbers to ensure correct service parts. / IMPORTANT : L'information fournie dans cette brochure
n'est valide que pendant une courte période. Les sites VIP des distributeurs disposent des renseignements les plus récents.
Lors d'une commande, veuillez fournir les numéros de série et de modèles pour un remplacement adéquat des pièces.
(NG, LP) Service Parts List / (GN, PL) Liste des pièces de rechange
ITEM /
PIÈCE IPI IGNITION / ALLUMAGE IPI SERIAL # /N°DE SÉRIE PART NUMBER / N° DE PIÈCE
1Burner LP / Brûleur PL 780-175A
1Burner NG / Brûleur GN 780-176A
2Ember Mesh Screen / Écran 780-382
3Sides and Back Refractory / Réfractairecôté et arrière SRV780-730A
4Base Refractory Assembly / Model de réfractaire Base SRV780-732A
5Electric Ember Box / La Boîte Electrique de Braise 780-197A
6Log Grate / Grille de Bûche 780-360A
7Hood / Hotte SRV570-143
8Glass Door Assembly / Porte en verre GLA-780
9Side Panel (Order as custom overlay, reference: 780-130) N/A
10 Log Set Assembly / Jeu de Bûches LOGS-OLY
11 Log 1 / Bûche 1 SRV780-701
12 Log 2 / Bûche 2 SRV780-702
13 Log 3 / Bûche 3 SRV780-703
14 Log 4 / Bûche 4 SRV780-704
15 Log 5 / Bûche 5 SRV780-705
16 Log 6 / Bûche 6 SRV780-706
17 Log 7 / Bûche 7 SRV780-707
18 Log 8 / Bûche 8 SRV780-708
19 Log 9 / Bûche 9 SRV780-709
20 Left NG Burner Tube / Tube de brûleur gauche GN 780-300A
20 Left LP Burner Tube / Tube de brûleur gauche PL 780-302A
21 Right NG Burner Tube / Tube de brûleur droite GN 780-301A
21 Right LP Burner Tube / Tube de brûleur droite PL 780-303A
22 Junction Box - IPI / Boîtier de raccordement - IPI 383-250A
Lava Rock Bag / Le Sac de Rocher de lave 705-420
Light Socket Assembly / L'Assemblée légère de Douille 700-108A
Refractory Bracket / Crochet réfractaire 780-198
51 inch Wire Harness / Harnais de fil 065-577A
Wire Assembly / Module de fil 505-501A
Ember Reflector / Réflecteur de braise 430-602
Cord Assembly / Assemblée de corde 700-550A
Mineral Wool / Laine minérale 050-721
T-Handle / T-Poignée 567-313
Golden Embers / Braises dorées GE-93
ACCESSORIES / ACCESSOIRES
Remote Control Kit / Module de commande à distance RC-SMART-HNG
Remote Control Kit / Module de commande à distance SMART-STAT-HNG
Remote Control Kit / Module de commande à distance RCT-MLT-HNG
Wall Switch Kit / Interrupteur mural, WSK-MLT
Wall Switch Kit, Off-white / Interrupteur mural, blanc crème WSK-21
Wall Switch Kit, White / Interrupteur mural, blanc WSK-21-W
Conversion Kit NG / Module de conversion GN NGK-OLY
Conversion Kit LP / Module de conversion PL LPK-OLY
Fan Kit * / Module de ventilateur* GFK-160A
NOTE: Replacement bulbs to be supplied by homeowner. Recommended replacements: Sylvania Mini Candelabra 75 watts.
See Section 4: Maintaining and Servicing your Fireplace for instructions.
* In order to operate the fan kit, the fireplace must have either the WSK-MLT wall switch or RCT-MLT-HNG remote kit.
OLYMPUS
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Also see following pages for additional valve assembly service part numbers.
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ITEM /
PIÈCE DESCRIPTION SERIAL # / N°DESÉRIE PART NUMBER / N° DE PIÈCE
1Switch Assembly, Solenoid / Changer l'Assemblée, le Solénoïde 386-520A
2ON/OFF Rocker Switch / Interrupteur à bascule MARCHE/ARRÊT 060-521A
3ON/OFF Rocker Switch / Interrupteur à bascule MARCHE/ARRÊT 060-511
4Pilot Assembly NG / Module de veilleuse GN 385-510A
4Pilot Assembly LP / Module de veilleuse PL 385-511A
5Valve Bracket / Parenthèse de Valve 780-145
6Battery Pack / Paquet de Batterie(Pile) 593-594A
7Flex Ball Valve Assembly / Fléchir l'Assemblée de Soupape de Balle 302-320A
8Valve NG / Valve GN 593-500
8Valve LP / Valve PL 593-501
9Flexible Gas Connector / Tuyau à gaz flexible 570-302A
10 Module / Module 593-592
11 Wire Assembly / Module de fil 593-590A
12 Manifold Assembly / L'Assemblée diverse 386-301A
13 Manifold Gasket /Joint Diversifié(Varié) 385-410
14 Valve Plate Gasket / Joint de Plat de Valve 780-431
15 Orifice Assembly NG (#46C) (Requires 2) / Assemblée d'Orifice GN (#46C) 582-846
15 Orifice Assembly LP (#62C) (Requires 2) / Assemblée d'Orifice PL (#62C) 582-862
16 Orifice Assembly NG (#35C) / Assemblée d'Orifice GN (#35C) 582-835
16 Orifice Assembly LP (#51C) / Assemblée d'Orifice PL (#51C) 582-851
17 Pilot Bracket / Parenthèse Pilote 780-164
18 Burner Tube Bracket / Le Crochet de Tube de brûleur 780-149
19 Burner Tube Bracket / Le Crochet de Tube de brûleur 780-147
20 9 Volt Battery Holder / 9 Porte-Pile de Volt 386-511
21 Pilot Assembly Support / Appui d'Assemblée Pilote 397-121
3 Volt Transformer / 3 Transformateur de Volt 593-593A
(NG, LP) Exploded Parts Diagram
(GN, PL) Vue éclatée des pièces
Service Parts
Beginning Manufacturing Date: 10/02
Ending Manufacturing Date: _______
Intermittent Pilot Ignition
Valve Assembly
OLYMPUS
1
2
3
7
9
6
5
8
11
14
17
13
4
15
10 12
16
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21
20
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Appliance Certification
The Hearth & Home Technologies fireplace models
discussed in this Installers Guide have been tested to
certification standards and listed by the applicable
laboratories.
Certification
MODELS: Olympus, Titan
LABORATORY: Underwriters Laboratories
TYPE: Vented Gas Fireplace Heater
STANDARD: ANSI Z21.88•CGA2.22•UL307B
Installation Codes
Thefireplace installationmust conformto localcodes. Before
installing the fireplace, consult the local building code
agency to ensure that you are in compliance with all
applicable codes, including permits and inspections.
In the absence of local codes, the fireplace installation must
conform to the National Fuel Gas Code ANSI Z223.1 (in
the United States) or the CAN/CGA-B149 Installation Codes
(in Canada). The appliance must be electrically grounded
in accordance with local codes or, in the absence of local
codes with the National Electric Code ANSI/NFPA No. 70
(inthe UnitedStates), orto the CSAC22.1 Canadian Electric
Code (in Canada).
These models may be installed in a bedroom or bed-sitting
room in the U.S.A. and Canada.
1Approvals and
Codes
High Altitude Installations
U.L. Listed gas appliances are tested and approved with-
out requiring changes for elevations from 0 to 2,000 feet in
the U. S. A. and in Canada.
When installing this appliance at an elevation above 2,000
feet, it may be necessary to decrease the input rating by
changing the existing burner orifice to a smaller size. Input
rate should be reduced by 4% for each 1000 feet above a
2000 foot elevation in the U.S.A. or 10% for elevations
between 2000 and 4500 feet in Canada. If the heating value
of the gas has been reduced, these rules do not apply. To
identify the proper orifice size, check with the local gas
utility.
If installing this appliance at an elevation above 4,500 feet
(in Canada), check with local authorities.