Hearth & Home Outdoor Lifestyles ODCOUG-36T User manual

1Outdoor Lifestyles by Hearth & Home Technologies Inc. • Courtyard Installation Manual • 4608-901 Rev. C • 09/18
Installation Manual
Installation and appliance setup
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
NOTICE: DO NOT discard this manual!
Model:
DANGER:
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open ame.
3. If odor continues, keep away from the
appliance and immediately call your
gas supplier or re department.
WARNING:
Do not store or use gasoline or other
ammable vapors and liquids in the
vicinity of this or any other appliance
An LP-cylinder not connected for
use shall not be stored in the vicinity
of this or any other appliance
WARNING: For outdoor use only.
DANGER Carbon Monoxide Hazard
This appliance can produce carbon
monoxide which has no odor.
Using it in an enclosed space can kill you.
Never use this appliance in an enclosed
space such as a camper, tent, car or home
WARNING! Risk Of Fire!
Do not install glass doors on this replace.
Glass doors could cause overheating
of adjacent structures.
WARNING:
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. Read
the installation, operating and maintenance instructions
thoroughly before installing or servicing this equipment.
ODCOUG-36T/ODCOUG-42T
ODCOUG-36PH/ODCOUG-42PH
ODCOUG-36PT/ODCOUG-42PT
ODCOUG-36/ODCOUG-42

2Outdoor Lifestyles by Hearth & Home Technologies Inc. • Courtyard Installation Manual • 4608-901 Rev. C • 09/18
Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE: Used to address practices not related to personal injury.
Table of Contents
Standard Work Checklist .................................3
1 Product Specic Information
A. ApplianceCertication................................4
B. BTUSpecications .....................................4
C. High Altitude Installations ...........................4
D. Non-combustibleMaterialsSpecication ...4
E. CombustibleMaterialsSpecication ..........4
F. Electrical Codes .........................................4
G. Fuel ............................................................4
2 Getting Started
A. Design and Installation Considerations ......5
B. Tools and Supplies Needed........................5
C. Inspect Appliance and Components...........6
3 Framing and Clearances
A. Appliance Dimension Diagrams .................7
B. Clearances to Combustibles ......................8
C. Minimum Clearance...................................11
D. Hearth Extension/Floor Protection ...........12
E. Stand-Alone Installation ...........................12
B. Wall Switch Control Assembly ..................12
G. Built-In Installation ....................................13
H. Moisture Resistance.................................14
4Appliance Preparation
A. Securing and Leveling Appliance .............15
B. Flashing....................................................15
5 Electrical Information
A. Wiring Requirements................................16
B. IntelliFire Pilot Ignition System Wiring ......16
C. Installing the Electrical..............................16
6 Gas Information
A. Valve Access ............................................18
B. Gas Pressure ...........................................18
C. Gas Connection........................................18
D. Fuel Conversion .......................................19
E. High Altitude Installations .........................19
7 Finishing
A. Facing Material.........................................19
8Appliance setup
A. Remove the Shipping Materials ...............22
B. Clean the Appliance .................................22
C. Optional Accessories................................22
D. Verify Pilot Shield .....................................22
E. Lava Rock Media/Glass
Media........................................................22
9 Reference Materials
A. Accessories ..............................................23
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3Outdoor Lifestyles by Hearth & Home Technologies Inc. • Courtyard Installation Manual • 4608-901 Rev. C • 09/18
Customer:
Lot/Address
Model (circle one): ODCOUG-36T/ODCOUG-42T
ODCOUG-36PH/ODCOUG-42PH
ODCOUG-36PT/ODCOUG-42PT
ODCOUG-36/ODCOUG-42
YES IF NO, WHY?
Dealer/Distributor Phone #
Serial #:
ATTENTION INSTALLER:
Follow this Standard Work Checklist
This standard work checklist is to be used by the installer in conjuction with, not instead of, the instructions contained in this installation
manual.
Date Installed:
Location of Fireplace:
Installer:
WARNING! Risk of Fire or Explosion! Failure to install fireplace acording to these instructions can lead to a fire
or explosion.
Fireplace Install
Wiring has been installed if necessary. Verified
clearances to combustibles. (Pg. 8)
Fireplace is leveled and secured. (Pg. 1 5)
Hearth extension size/height decided. (Pg.12)
Comments communicated to party responsible
4608-902• Rev A• 3/18
• Photographing the installation and copying this checklist for your file.
Combustible materials not installed in non-combustible areas.
(Builder/Gen. Contractor) (Installer) (Date)
Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed:
• That this checklist remain visible at all times on the fireplace until the installation is complete.
__________________________ by ______________________on _________
Hearth extension installed per manual requirements.
Verified all clearances meet installation manual requirements.
Mantels and wall projections comply with installation manual requirements.
Hearth & Home Technologies recommends the following:
Finishing
Fireplace Setup
All packaging and protective materials removed.
Refractory installed correctly.
Firescreen installed properly.
Manual bag and all of its contents are removed from the fireplace and given to the
party responsible for use and operation.
Screen kit installed properly. (Optional)

4Outdoor Lifestyles by Hearth & Home Technologies Inc. • Courtyard Installation Manual • 4608-901 Rev. C • 09/18
1
Product Specic Information
A. Appliance Certication
This product is listed to ANSI standards for
“Outdoor decorative Gas appliances” and “Gas
Fired Appliances for Use at High Altitudes”.
Notice: This installation must conform with local
codes. In the absence of local codes you must
comply with the National Fuel Gas Code, ANSI
Z223.1- latest edition in the U.S.A. and the CAN/
CGA B149 Installation codes in Canada.
NOTE: This appliance is designed to be installed
and operate without exhaust venting or pipe.
B. BTU Specications
C. High Altitude Installations
Notice: If the heating value of the gas has been
reduced, these rules do not apply. Check with your
local gas utility or authorities having jurisdiction.
When installing above 2000 feet elevation:
• In the USA: reduce input rate 4% for each
1000 feet above 2000 feet.
• InCANADA:Inputratingsarecertiedwithout
a reduction of input rate for elevations up to
4500 feet (1350m) above sea level. Please
consult provincial and/or local authorities
having jurisdiction for installations at elevations
above 4500 feet (1370m.)
Check with your local gas utility to determine
properoricesize.
D. Non-combustible Materials
Specication
Material which will not ignite and burn. Such
materials are those consisting entirely of steel,
iron, brick, tile, concrete, slate, glass, plasters or
any combination thereof.
Materials that are reported as passing ASTM E
136, Standard Test Method for Behavior of
Materials in a Vertical Tube Furnace at 750 °C
shall be considered non-combustible materials.
E. Combustible Materials Specication
Materials made of or surfaced with wood,
compressedpaper,plantbers,plastics,orother
materialthatcanigniteandburn,whetherame
proofed or not, or plastered or unplastered shall
be considered combustible materials.
F. Electrical Codes
Notice: This appliance must be electrically wired
and grounded in accordance with local codes
or, in the absence of local codes, with National
Electric Code ANSI/NFPA 70-latest edition or
the Canadian Electrical Code CSA C22.1.
• A 110-120Vac. circuit for this product must be
protected with ground-fault circuit-interrupter
protection, in compliance with the applicable
electrical codes.
G. Fuel
This appliance must not be used to burn solid fuel.
Whenanapplianceisconnectedtoaxedpiping
system, the installation must conform with local
codes, or in the absence of local codes with the
National Fuel Gas Code, ANSI Z223.1/NFPA
54, or International Fuel Gas Code.
Model: ODCOUG-36/ODCOUG-42
Laboratory: Underwriters Laboratories, Inc. (UL)
Type: Outdoor Decorative Gas Appliances
Standard: ANSI Z221.97-2014, CSA 2.41-2014
Model Gas Type
Max Input
BTU
Natural
Orice Size
ODCOUG-36/42
Natural 55,000 #27
Propane 53,000 #45

5Outdoor Lifestyles by Hearth & Home Technologies Inc. • Courtyard Installation Manual • 4608-901 Rev. C • 09/18
2
Getting Started
A. Design and Installation Considerations
The Courtyard series gas appliance is designed for
outdoor use and may be installed as a stand alone unit
or built into a wall.
Anoutdoorspaceisdenedasfollows:
• An appliance is considered to be outdoors if
installed with shelter no more inclusive than:
1. With walls on all sides, but no overhead cover
2. Within a partial enclosure which includes an
overhead cover and no more than two side walls.
Thesesidewallsmaybeparallel,asinabreezeway,
or at right angles to each other; or
3. Within a partial enclosure which includes an
overhead cover and three sidewalls, as long
as30% or moreof thehorizontal peripery of the
enclosure is permanently open.
Note: Screen may be used on the open sides of the
shelter, 14x18 and 16x18 screen mesh is approved for
use. DO NOT use solar screen or no-see-um screen.
The appliance may be installed on a wood or non-
combustible deck. Refer to section three for clearances.
Installation MUST comply with local, regional, state and
national codes and regulations. Consult the authorities
having jurisdiction over restrictions, installation
inspection and permits.
Before installing, determine the following:
• Where the appliance is to be installed.
– Clearances to side walls.
– Location of indoor appliance terminations, air
inlets, gas meters, etc.
– Locationofthereplacetoadoorthatswings
open to ensure it doesn’t interfere with the
replacewhenopened
– Location of Windows.
– Location of Walkways.
– Possibilityofoodingorrunningwater.
• Gas supply piping requirements.
• Electrical wiring requirements.
• Framingandnishingdetails.
• Prevailing wind
B. Tools and Supplies Needed
Before beginning the installation be sure that the
following tools and building supplies are available.
Tape Measure Framing material
Pliers Hammer
Phillips screwdriver Manometer
Gloves Framing square
Voltmeter Electric drill and bits (1/4 inch)
Plumb line Safety glasses
Level Reciprocating saw
3/4 inch wrench Crescent wrench
7/8 inch wrench 1/4 inch nut driver
7/16 inch wrench Pipe sealant
Flat head screwdriver
Non-corrosive leak check solution
1/2 - 3/4 inch length, #6 or #8 Self-drilling screws
Caulking material (300°F Minimum continuous
exposure rating.)
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. For
assistance or additional information, consult a qualied
service technician, service agency or your dealer.
Installation and service of this appliance should be performed by
qualiedpersonnel.Hearth&HomeTechnologiesrecommends
HHTFactoryTrainedorNFIcertiedprofessionals.
WARNING: This product and the
fuels used to operate this product (liquid
propane or natural gas), and the products
of combustion of such fuels, can expose
you to chemicals including benzene, which
is known to the State of California to cause
cancer and reproductive harm. For more
information go to: www.P65Warnings.
ca.gov.
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6Outdoor Lifestyles by Hearth & Home Technologies Inc. • Courtyard Installation Manual • 4608-901 Rev. C • 09/18
C. Inspect Appliance and Components
• Carefully remove the appliance and
components from the packaging.
• Inspect the 6’ electrical cord for breaks or cuts.
• Remove wall control which is packaged
separately.
• Remove protective coating from stainless
steel .
• Report any rebox components damaged in
shipping to your dealer.
• Read all of the instructions before starting the
installation. Follow these instructions carefully
during the installation to ensure maximum
safetyandbenet.
WARNING! Risk of Fire or Explosion! Damaged
parts could impair safe operation. DO NOT install
damaged, incomplete or substitute components.
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by the following actions:
• Installation and use of any damaged
appliance.
• Modicationoftheappliance.
• Installation other than as instructed by
Hearth&HomeTechnologies.
• Improper positioning of the media.
• Installation and/or use of any component
part not approved by Hearth & Home
Technologies.
Any such action may cause a re hazard.
WARNING! Risk of Fire, Explosion or Electric
Shock!
DO NOT use this appliance if any part has been
under water. Call a qualied service technician to
inspect the appliance and to replace any part of
the control system and/or gas control which has
been under water.

7Outdoor Lifestyles by Hearth & Home Technologies Inc. • Courtyard Installation Manual • 4608-901 Rev. C • 09/18
3
Framing and Clearances
A. Appliance Dimension Diagrams
Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and
clearances, refer to Figures 3.1, 3.2, 3.3 and 3.4.
ODCOUG-36
ODCOUG-42
30-3/4 in.
(781 mm)
44 in.
(1118 mm)
42 in.
(1067 mm)
47-3/4 in.
(1213 mm)
49-1/4 in.
(1251 mm)
WITH
STANDOFFS
Back 37- 1/2 in.
(953 mm)
Rain Shield
30-3/4 in.
(781 mm)
44 in.
(1118 mm)
36 in.
(914 mm)
41-3/4 in.
(1060 mm)
43-1/4 in.
(1099 mm)
WITH
STANDOFFS
Back 31- 1/2 in.
(800 mm)
Rain Shield
44 in.
(1118 mm)
Gas
Electric
38 in.
(965 mm)
11 in.
(279 mm)
16 in.
(406 mm)
18 in.
(457 mm)
44 in.
(1118 mm)
Gas
Electric
38 in.
(965 mm)
11 in.
(279 mm)
16 in.
(406 mm)
18 in.
(457 mm)

8Outdoor Lifestyles by Hearth & Home Technologies Inc. • Courtyard Installation Manual • 4608-901 Rev. C • 09/18
B. Clearances to Combustibles
When selecting a location for the appliance, it is
important to consider the required clearances to
walls (see Figures 3.1, 3.2, 3.3, and 3.4.)
WARNING! Risk of Fire or Burns! Provide
adequate clearance around air openings and for
service access. Due to high temperatures, the
appliance should be located out of trafc and
away from furniture and draperies.
WARNING! Risk of Fire or Burns! The appliance
is hot and wind may cause ames to reach out
in front.
• Keep furniture, draperies and other
combustibles away.
• Locatetheapplianceawayfromtrafcareas.
• Clean up fallen leaves, branches and other
combustible materials before using the
appliance.
• See Figure 3.1, 3.2, 3.3 and 3.4 for required
clearances.
• Only install on wood or solid non-combustible
surfaces extending full width and depth to
prevent damage.
WARNING! Risk of Fire! Maintain specied air
space clearances to appliance:
• Insulation and other materials must be secured
to prevent accidental contact.
• The chase/enclosure must be properly
blocked to prevent blown insulation or other
combustibles from entering and making
contact with the appliance.
• Failure to maintain air space may cause
overheatingandare.

9Outdoor Lifestyles by Hearth & Home Technologies Inc. • Courtyard Installation Manual • 4608-901 Rev. C • 09/18
Note: For actual appliance dimensions refer to
Section 3.A.
Figure 3.1. Appliance Locations and Framing Dimensions - ODCOUG-36
Notice: Vinyl siding must not be
placed between the appliance
opening and the ceiling/overhang.
Notice: Flash the perimeter of the
appliance, corners and the appliance
face in a manner consistent with
regional practices as required to
prevent water penetration around the
appliance. See Sections 3E and 3G for
more information regarding wall and
enclosure construction.
ODCOUG-36
NOTICE:IllustrationsreecttypicalinstallationsandareFORDESIGNPURPOSESONLY.Illustrations/
diagrams are not drawn to scale. Actual installation may vary due to individual design preference.
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10 Outdoor Lifestyles by Hearth & Home Technologies Inc. • Courtyard Installation Manual • 4608-901 Rev. C • 09/18
ODCOUG-42
Note: For actual appliance dimensions refer to
Section 3.A.
NOTICE:IllustrationsreecttypicalinstallationsandareFORDESIGNPURPOSESONLY.Illustrations/
diagrams are not drawn to scale. Actual installation may vary due to individual design preference.
Figure 3.2. Appliance Locations and Framing Dimensions - ODCOUG-42
Notice: Vinyl siding must not be
placed between the appliance
opening and the ceiling/overhang.
Notice: Flash the perimeter of the
appliance, corners and the appliance
face in a manner consistent with
regional practices as required to
prevent water penetration around the
appliance. See Sections 3E and 3G for
more information regarding wall and
enclosure construction.
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11Outdoor Lifestyles by Hearth & Home Technologies Inc. • Courtyard Installation Manual • 4608-901 Rev. C • 09/18
C. Vent Terminal Clearances
Figure 3.3. Minimum Clearances
U.S.A. CANADA
A Clearance above grade,veranda, porch, deck, or balcony 0 in. (0 cm) 0 in. (0 cm)
B
Clearance to window or door that may
be opened, or to permanently closed
window
Non-vinyl 12 in. (305 mm) 12 in. (305 mm)
Vinyl 24 in. (610 mm) 24 in. (610 mm)
C
clearancebelowunventilatedsoft 36 in. (914 mm) 36 in. (914 mm)
clearancebelowventilatedsoft 36 in. (914 mm) 36 in. (914 mm)
clearancebelowanyvinylsoftsandelectricalservice 60 in. (1524 mm) 60 in. (1524 mm)
D clearance to outside corner 9 in. (229 mm) 9 in. (229 mm)
E clearance to inside corner
Non-vinyl siding 6 in. (152 mm) 6 in. (152 mm)
Vinylsiding&windows 48 in. (1219 mm) 48 in. (1219 mm)
Fnottobeinstalledaboveagasmeter/regulatorassemblywithin3feethorizontallyfrom
the center-line of the regulator 3 ft (914 mm) 3 ft (914 mm)
G clearance to gas service regulator vent outlet 3 ft (914 mm) 3 ft (914 mm)
Hclearance to non-mechanical air supply inlet to building or the combustion air inlet to
any other appliance termination (mechanical or non-mechanical) 12 in. (305 mm) 12 in. (305 mm)
I
clearance to a mechanical (powered) air supply inlet
***(Allmechanicalairintakeswithin10feetofahorizontalterminationcapmustbe
a minimum of 3 feet below termination.)
3 ft (914 mm)*** 6 ft (1.7 mm)
J
For appliances installed facing or opening onto public property or property servicing
more than one single family dwelling, such as driveways, sidewalks, etc. refer to local
building codes/regulations for proper clearances.
Refer to local
codes
Refer to local
codes
K
clearance from sides of electrical service 24 in. (610 mm) 24 in. (610 mm)
Location of the vent termination must not interfere with access to the electrical service.
L
clearance above electrical service 12 in. (305 mm) 12 in. (305 mm)
Location of the vent termination must not interfere with access to the electrical service.
M
clearance under veranda, porch, deck, balcony or overhang
(Permittedonlyiftheareameetstherequirementsofanoutdoorspaceasdenedinsection
2.A “Design and Installation Considerations”)
36 in. (914 mm) 36 in. (914 mm)
vinyl or composite overhang Not allowed Not allowed
C
JB
D
B
F
B
A
E
FP
M
H or i
G
X
H
A
H
FP
FP
FP
FP
FP
FP
FP FP FP
X= AIR SUPPLY INLET
= FIREPLACE OPENING
= AREA WHERE TERMINAL IS NOT PERMITTED
Electrical
Service
K
FP
FP
K
FP
L
C
FP
U.S.A. Installations: In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code.
Canadian Installations: In accordance with the current CSA B149.1, Natural Gas and Propane Installation Code.
FP
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12 Outdoor Lifestyles by Hearth & Home Technologies Inc. • Courtyard Installation Manual • 4608-901 Rev. C • 09/18
Figure 3.4. Clearances to Combustibles
12 in.
(305 mm)
minimum - one side only
Alcove installations require
14 in. (356 mm) from each side
of the firebox opening.
Additional
Structure or
Sidewall
Ceiling or
Overhang
Noncombustible mat’l
8in.
min.
36 in.
(914mm)
min.
WARNING! Risk of Fire! Comply with all
minimum clearances to combustibles as
specied. Framing or nishing material closer
than the minimums listed must be constructed
entirely of non-combustible materials (i.e., steel
studs, concrete board, etc)
D. Hearth Extension/Floor Protection
This application does not require a hearth
extension.
E. Stand-Alone Installation
NOTE: In a stand-alone installation, extra
consideration should be taken in planning for
cross-ventilation. This is recommended but not
required. In most applications two(2) outdoor
rated grills/louvers can be installed on each
side of the unit a few inches from the base. This
willallowairowaroundtheunitandeliminate
stagnate air and moisture causing potential
issues to the sub-structure.
This appliance may be installed as a stand-
alone unit.
• Construct a stand-alone framing of
combustible or non-combustible materials.
• Cement board or other non-combustible
material can be applied directly to the face of
the appliance.
• Tape and seal all joints and corners.
• Provide proper ashing and moisture
management if installed on surfaces that may
rot or otherwise be damaged by water. (See
also Section 4.B.)
F. Wall Switch Control Assembly
The Courtyard series outdoor gas appliance is
supplied with a wired wall switch control panel, a
control mounting box with cover. See Figure 3.5.
• The wall switch control assembly is shipped
prewired.
NOTE: Supplied wire allows for control
assembly to be mounted up to 14ft from the
appliance.
• The control box can be rerouted on the right
or left side of the unit.
• Locate controls by removing the engine cover,
showing access to IntelliFire control module
and valve.
• The rocker switch wire (black/white) must
be plugged into the two brown wires on the
control wiring harness. These wires can be
run on the left or right side of the unit through
the electrical hole. It is recommended to run
it opposite of the junction box wiring. There is
no incorrect connection for these two wires.
Shown in wiring diagram (Figure 5.2.) These
wires are located inside the engine assembly
and requires the top cover to be removed.
See section 6A for more information regarding
valve access.
• Using the nailing tabs, mount the 4 gang box
to a stud within 14 feet of the appliance. See
Figure 3.6.
Figure 3.5. Wall box cover.

13Outdoor Lifestyles by Hearth & Home Technologies Inc. • Courtyard Installation Manual • 4608-901 Rev. C • 09/18
G. Built-in Installation
When this appliance is installed into a wall, we
recommend that the wall be an exterior wall
system.
• See framing measurements in Figures 3.1, 3.2
and 3.4.
• The header must not be placed below the top
of the top standoffs.
• Non-combustible wall sheathing material is
required on the entire face and top rain shield
of this appliance. (See Figure 3.4)
Flash the perimeter of the appliance, corners and
the appliance face in a manner consistent with
regional practices as required to prevent water
penetration around the appliance.
• This unit has an incorporated drain pan into
its base. Across the bottom front a shield is
installed to allow a moisture barrier to be taped
in a manner to shed moisture out of the unit.
See Section 3B and Figure 3.3 and 3.4 for
more information regarding wall and enclosure
construction.
Figure 3.6. Wall switch mounting
Control
Mounting Box
With Cover
Wall Switch
Wires
Electrical
Wiring Hole

14 Outdoor Lifestyles by Hearth & Home Technologies Inc. • Courtyard Installation Manual • 4608-901 Rev. C • 09/18
H. Moisture Resistance
This outdoor appliance will shed moderate
amounts of water, but is not waterproof. This
appliance must be enclosed or covered with
combustibleandnon-combustiblenishmaterial
per framing dimension requirements and all joints
sealedtopreventwaterinltration.
A moisture membrane material can be taped 2”
from the top of the rain shield; 2” on each side
from top to bottom. The entire bottom of the unit
can be used to tie in a water membrane material,
however the bottom does have an incorporated
drain pan with the front edge of the bottom edge
being the point of moisture exiting the unit. This
must be taken into consideration when sealing
unit. As shown in Figures 3.7, 3.8 and 3.9.
The rebox will not perform as an exterior wall.
Moisture penetration must be considered for
construction that places the appliance in structure
walls or on moisture sensitive surfaces.
When installed on exterior walls: Hearth &
Home Technologies recommends that the chase
be constructed outside the structure’s weather
envelope. Where the platform meets the wall, use
aashingdetailsimilartothatrequiredforattached
decks. Chase platforms, including hearths should
slope away from the structure at 1/8 in. to 1/4 in.
per foot. The appliance can be shimmed level.
Water Drainage: The Courtyard is designed to
operate outdoors, experiencing rain and other
sources of moisture that will enter the rebox.
The Courtyard inner rebox bottom is designed
to drain water out of the unit and the lower edge
should not be covered over, allowing moisture to
exit from the inner area.
Some amount of water may still penetrate into the
innerreboxcavity.ThebottomoftheCourtyard
is designed with an integrated drain pan. The
bottom of the unit slopes forward, forcing moisture
toward the slot located under the front edge. The
L bracket secured under the slot can be used
to attach water membrane material in a manner
consistent with regional practices.
Figure 3.7. Front View Tape Location
Figure 3.8. Side View of Drainage
Figure 3.9. Angle View Water Membrane
2 in.
(51 mm)
2 in.
(51 mm)
2 in.
(51 mm)
Water
Membrane Water Membrane
below drain
Side
View
Water
Membrane

15Outdoor Lifestyles by Hearth & Home Technologies Inc. • Courtyard Installation Manual • 4608-901 Rev. C • 09/18
G. Securing and Leveling Appliance
CAUTION! Risk of cuts, abrasions or ying
debris. Wear protective gloves and safety glasses
during installation. Sheet metal edges are sharp.
Position, level and secure the appliance.
• Place the appliance into position on either
a wood or non-combustible continuous at
surface.
• Level the appliance from side to side and front
to back.
• Shim the appliance with non-combustible
material, such as sheet metal, as necessary.
• Chase platforms, including hearths, should
slope away from the structure at 1/8 inch to
1/4 inch per foot.
• Nailing tabs must be folded out from shipping
position to installation position and secured to
framing. Bend the two nailing tabs out on each
side. See Figure 4.1.
H. Flashing
• Flash the appliance in a manner consistent with
regional practices to prevent water penetration
around the appliance. Due to elevated
temperatures across the top of the appliance,
metal ashing and high temperature sealant
must be used. Adhesive polymers ashing
materials may melt. See Figure 3.7.
• Brick, stone, stucco and similar construction
should be installed per regional codes, with
consideration taken for integrated drain pan
position.
• See Section 3.H. and Figures 3.1 and 3.2. for
more information regarding wall and enclosure
construction required to prevent moisture
penetration into the structure. The appliance
will shed moderate amounts of water but is not
waterproof. See Figures 3.7, 3.8 and 3.9.
4
Appliance Preparation
Figure 4.1. Positioning and Securing Nailing Tab
Nailing Tabs

16 Outdoor Lifestyles by Hearth & Home Technologies Inc. • Courtyard Installation Manual • 4608-901 Rev. C • 09/18
A. Wiring Requirements
WARNING! Risk of Shock or Explosion! DO
NOT wire 110-120 Vac. to the valve or to the
appliance wall switch. Incorrect wiring will damage
controls.
NOTICE: This appliance must be electrically wired
and grounded in accordance with local codes,
or in the absence of local code, with National
Electric Code ANSI/NFPA 70-latest edition or
the Canadian Electric Code CSA C22.1.
Total Electrical Requirements: 110-120Vac.,
60Hz., less than 12 Amperes.
• The junction box comes wired with a 6’ section
of electrical cable that can be wired to an
external unswitched 110-120Vac junction box.
This is required for proper operation of the
appliance.
• A 110-120Vac circuit for this appliance must be
protected with ground-fault circuit-interrupter
protection in compliance with the applicable
electrical codes.
• Low voltage and 110-120 Vac voltage cannot
be shared within the same wall box.
Electrical Service and Repair
WARNING! Risk of Shock! Label all wires prior
to disconnection when servicing controls. Wiring
errors could cause improper and dangerous
operation. Verify proper operation after servicing.
B. IntelliFire Ignition System Wiring
Wire the 6' harness from the appliance to 110-120
Vac for proper operation of the appliance.
WARNING! Risk of Shock or Explosion! DO
NOT wire IPI controlled appliance junction box to
a switched circuit. Incorrect wiring will override IPI
safety lockout.
THIS APPLIANCE IS SUPPLIED STANDARD
WITH:
• IntelliFire control valve (3V)
• Wall switch control – Operates unit On/Off
• Conductor wall switch wire
• Pre-wired internal junction box with 6’ cable
C. Installing the Electrical
Note: The Courtyard is supplied with a pre-wired
junction box with a 6' cable that can be installed
on the left or right side of the appliance for gas
and electrical connections.
The internal junction box comes pre-wired and is
only requires the 6' section to be wired externally
of the unit.
See 3.1 and 3.2.
5
Electrical Information
Note: The Courtyard appliance MUST be connected to
a GFCI (Ground Fault Circuit Interrupt) protected circuit
breaker.
Valve Control
Module
Junction
Box
Injector
Burner
Tube
Cover Screws
Figure 5.1. Component Location

17Outdoor Lifestyles by Hearth & Home Technologies Inc. • Courtyard Installation Manual • 4608-901 Rev. C • 09/18
WIRE HARNESS
ORANGE
GREEN
GAS VALVE
CONTROL MODULE
V AC POWER SUPPLY
PILOT ASSEMBLY
ORANGE
WHITE
BROWN WIRES
RED & BLACK WIRES (NOT USED)
JUNCTION BOX
3
Wall Switch Connection
Wiring Diagram
Figure 5.2. Wiring diagram

18 Outdoor Lifestyles by Hearth & Home Technologies Inc. • Courtyard Installation Manual • 4608-901 Rev. C • 09/18
A. Valve Access
The valve and controls are located in the rear
of the engine inside the burner assembly. See
Figure 6.1.
The control box and controls can be accessed by
removing the top cover plate secured with six (6)
screws shown in Figure 6.1
• Make sure unit is off and cool.
• Remove media, logs and/or deection glass
panel.
• Remove screws securing control cover panel
revealing valve and control board.
B. Gas Pressure
• Optimum appliance performance requires
proper input pressures.
• Gaslinesizingrequirementswillbedetermined
in ANSI Z233.1 National Fuel Gas Code in the
USA and CAN/CGA B149 in Canada.
• Pressure requirements are:
These pressures can be veried by removing
control cover to reveal the valve.
Whenanapplianceisconnectedtoaxedpiping
system, the installation must conform with local
codes,or in the absence of local codes with the
National Fuel Gas Code, ANSI Z223.1/NFPA 54
or International Fuel Gas Code.
Note: Have the gas supply line installed in
accordance with local codes, if any. If not, follow
ANSI 223.1 Installation should be done by a
qualied installer approved and/or licensed as
required by the locality. (In the commonwealth of
Massachusetts, installation must be performed by
alicensedplumberorgastter.)
Note: A listed (and commonwealth of
Massachusetts approved) 1/2 inch (13mm)
T-handle manual shut-off valve and exible gas
connector are connected to the 1/2 inch (13mm)
control valve inlet.
• If substituting for these components,
please consult local codes for compliance.
C. Gas Connection
• The gap between supply piping and gas
access hole may be caulked with a minimum
of 300°F continuous exposure rating or stuffed
with non-combustible, unfaced insulation to
help prevent rodents and insects from getting
6
Gas Information
Note: An individual manual shut-off valve
(supplied) is required when installing this
appliance. The manual shut-off valve must be
located in an easily accessible area, no more
than six feet from the appliance.
WARNING
Fire Risk.
ExplosionHazard.
High pressure will damage valve. Low
pressure could cause an explosion.
• Disconnect gas supply piping BEFORE
pressure testing gas line at test
pressures above 1/2 psig.
• Close the manual shut-off valve
BEFORE pressure testing gas line at
test pressures equal to or less than 1/2
psig.
• Verify inlet pressures. Verify minimum pressures
when other household gas appliances are operating
• Install regulator upstream of valve if line pressure is
greater than 1/2 psig.
Gas Pressure Natural Gas Propane
Minimum inlet pressure 5.0 in. w.c. 11 in. w.c.
Maximum inlet pressure 10.5 in w.c. 13 in. w.c.
Manifold pressure 3.5 in. w.c. 10 in. w.c.
Figure 6.1. Engine Assembly
Valve Control
Module
Junction
Box
Injector
Burner
Tube
Cover Screws

19Outdoor Lifestyles by Hearth & Home Technologies Inc. • Courtyard Installation Manual • 4608-901 Rev. C • 09/18
into the control area of the appliance.
• Ensure that gas line does not come in contact
with outer wrap of the appliance. Follow local
codes.
• Pipe incoming gas line into lower compartment.
• Connect incoming gas line to the 1/2 inch
(13mm) connection on the manual shut-off
valve.
WARNING! Risk of Fire or Explosion! Support
control when attaching pipe to prevent bending
gas line.
A small amount of air will be in the gas supply lines.
Light the appliance. It will take a short time for air
to purge from lines. When purging is complete,
the appliance will light and operate normally.
WARNING! Risk of Fire, Explosion or
Asphyxiation! Check all ttings and connections
with a non-corrosive commercially available leak-
check solution. DO NOT use open ame. Fittings
and connections could have loosened during
shipping and handling.
WARNING! Risk of Fire or Explosion! Gas
build-up during line purge could ignite.
• Purge should be performed by a qualied
service technician.
• Ensure adequate ventilation.
• Ensure there are no ignition sources such as
sparks or open ames.
D. Fuel Conversion
• Make sure the appliance is compatible with
available gas types.
• The Courtyard series gas appliance is
supplied from the factory for use with natural
gas. If a Propane(LP) conversion is required,
kit LPK-ODCOUG must be purchased in order
to convert the unit for use with propane.
• Conversions must be made by a qualied
service technician using Hearth & Home
Technologiesspeciedandapprovedparts.
E. High Altitude Installations
Notice: If the heating value of the gas has been
reduced, these rules do not apply. Check with your
local gas utility or authorities having jurisdiction.
When installing above 2000 feet elevation:
• In the USA: Reduce input rate 4% for each
1000 feet above 2000 feet.
• InCanada:Inputratingsarecertiedwithouta
reduction of input rate for elevations up to 4500
feet (1370m) above sea level. Please consult
provincial and/or local authorities having
jurisdiction for installations at elevations above
4500 feet (1370m.)
Check with your local gas utility to determine
proper orice size. See conversion kit (LPK-
ODCOUG) for instructions on how to change
mainburnerorice.

20 Outdoor Lifestyles by Hearth & Home Technologies Inc. • Courtyard Installation Manual • 4608-901 Rev. C • 09/18
7
Finishing
A. Facing Material
Thereplacestructurecanbe coveredwithany
non-combustible material. Refer to Section 1.D.
WARNING! Risk of Fire! DO NOT apply
combustible materials beyond the minimum
clearances. Comply with all minimum clearances
to combustibles as specied in this manual.
Overlapping materials could ignite. Any installation
outside the scope as stated in this manual please
contact you authorized HHT dealer prior to
installation.
WARNING! Risk of Fire!
• You must seal around the nishing material
to appliance.
Mantel and Wall Projections
WARNING! Risk of Fire! Comply with all
minimum clearances to combustible as specied.
Framing or nishing material closer than the
minimums listed must be constructed entirely
of non-combustible materials (i.e. steel studs,
concrete board, etc.)
Figure 7.1 and 7.2 show the dimensions for
mantels or other combustible projections above
the appliance opening.
Firebox Opening
18 in.
457 mm
20 in.
508 mm
22 in.
559 mm
24 in.
610mm
36 in. (914mm)
minimum to
ceiling
12in.
305mm
2½in
63½mm
6in.
152mm
8in.
203mm
Seal joint with non-combustible
sealant to prevent heat from being
drawn into the wall cavity.
Figure 7.1. Minimumverticalandmaximumhorizontalmanteldimensionsforcombustiblematerials.
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