HEIDELBERG Suprasetter 74 Instruction Manual

ABC
Suprasetter 74/105 - Operation
Suprasetter 74/105
Operation
Edition September 2005
Order No. PL.999.0005

ABC
Copyright © 2005 Heidelberger
Druckmaschinen AG.
No part of this book may be repro-
duced without prior written permis-
sion.
Heidelberger Druckmaschinen AG
Dr.-Hell-Strasse
D-24107 Kiel
Phone [phone]
Fax [phone]
http://www.heidelberg.com/
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heidelberg and the Heidelberg logo
are registered trademarks of Heidel-
berger Druckmaschinen AG.
PostScript®is a trademark of Adobe
Systems Incorporated.
Other company names, product
names and trademarks not expressly
mentioned in this manual are trade-
marks or registered trademarks of
the corresponding manufacturers
and fall within the regulations
regarding the protection of trade-
marks.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Important notice:
We are dedicated to improving and
enhancing our products. Conse-
quently, the information in this
manual is subject to change without
notice.
Heidelberger Druckmaschinen AG
assumes no responsibility for infor-
mation and description as far as
third-party products are concerned.
The information contained in this
manual about performance and
speed as well as technical data con-
cerning application of our products
is not legally binding as it does not
constitute a written contract of fea-
tures.
If any problems occur with the prod-
uct described in this manual, please
contact the agency which is respon-
sible for you.
Order No. PL.999.0005
Edition September 2005
Printed in Germany.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I
mpr
i
nt
/C
ompany
Add
ress

Suprasetter 74/105 – Operation III
ABC Table of Contents
Table of Contents
Table of Contents
Before You Start ...
Technical Remarks on Safety . . . . . . . . . . . . . . . . . . . . . VII
Correct Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII
Power Switch with Emergency Stop Function . . . . . . . . . . . VII
Emergency Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIII
On/Off button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIII
Laser Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IX
Service and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . IX
Safety Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X
ESD Protective Measures for Prepress Systems and Users . X
Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X
Formation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XI
Practical Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XI
Standards/Sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XII
About This Documentation . . . . . . . . . . . . . . . . . . . . . . . XII
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XIII
Further Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . XIII
Symbols and Styles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XIII
Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . XIV
Any Comments on this Documentation? . . . . . . . . . . . . XIV
HEIDELBERG online . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XV
1Introduction
Description of the Unit and its Functions . . . . . . . . . . . 1-1
Status LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
On/Off button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Power switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Punch Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
2 Notes on Installation
Installing the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Connecting the Device . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

IV Edition September 2005
Table of Contents ABC
Automatic Cutouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Software Installation (Container Version) . . . . . . . . . . 2-4
Updating the Software for the Recorder . . . . . . . . . . . . . . 2-6
Saving a Backup of the Recorder Configuration . . . . . . 2-7
Selecting the User Interface Language . . . . . . . . . . . . 2-8
3Operation
Switching on the Device . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Manual Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Automatic Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Switching Off the Device . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Shutdown using the User Interface on the Workstation . . . 3-3
Shutdown with the On/Off Button on the Device . . . . . . . . 3-3
Material Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Material storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Manual Loading of a Printing Plate . . . . . . . . . . . . . . . 3-6
Removing a Printing Plate . . . . . . . . . . . . . . . . . . . . . . . 3-9
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Switching on an Automatic Cutout . . . . . . . . . . . . . . . . . . 3-11
4 Service and Maintenance
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Cleaning the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Cleaning the Cleaning Rollers on the Imaging Drum and
Insertion Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Removing the Punch Waste . . . . . . . . . . . . . . . . . . . . . . 4-8
Changing the air filter . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
5 Technical Data
Protection and Safety Requirements . . . . . . . . . . . . . . . 5-3
Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Laser safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Mechanical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Electrical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Suprasetter 74/105 – Operation V
ABC Table of Contents
Electromagnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . 5-4
Interference Emission (Stray Radiation and Interference
Voltage) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Interference Immunity . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Radio Interference Suppression . . . . . . . . . . . . . . . . . . . . . 5-5
Approvals and Conformity . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Disposal of the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
General Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Harmful Substances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Disposal of Glysantin . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Recyclable Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Dismantling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Disposal Instructions for Chiller P107-13188 . . . . . . . . . . . 5-20
Labels on the Suprasetter 74/105 . . . . . . . . . . . . . . . . 5-21
6QualityAssurance
Quality Assurance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Central Call Desk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Problem Report for Customers and Service Technicians . . 6-1
Index

ABC Before You Start ...
Suprasetter 74/105 – Operation VII
Before You Start ...
Technical Remarks on Safety
This device complies with the safety regulations of
the standards and specifications listed in the "Techni-
cal Data" chapter.
Correct Use
The Suprasetter 74/105 is a laser imagesetter for imag-
ing offset printing plates and may only be used for
this purpose as described in the customer documen-
tation.
Do not place any objects or liquids on the device.
Ventilation outlets must be kept clear at all times.
General
The Suprasetter 74/105 is to be installed by authorized
service personnel only. The ambient conditions must
be observed.
Warning: Unauthorized opening of of any parts of the
casing not specifically referred to in the operating
manual and inexpert repairs can lead to considerable
danger for the user.
Service work may only be performed by authorized
personnel trained for this purpose. The respective
accident prevention regulations must be observed at
all times.
Non-observance of accident prevention regulations
can lead to the loss of accident insurance cover.
Power Switch with Emergency Stop Function
The Suprasetter 74/105 is fully cut off from the power
supply by the power switch (red rotary switch).
3

Before You Start ... ABC
VIII Edition September 2005
The power switch (red rotary switch) triggers a four-
pole cut-off of the Suprasetter 74/105 and the SCL 74/
102 from the power supply. In an emergency, this
power switch is used as an emergency stop switch for
the Suprasetter 74/105 and the SCL 74/102.
Emergency Switch
All mechanical motions in the device are stopped and
the invisible laser beam is switched off when the
emergency switch is used. Use this switch in cases of
emergency. It is located behind the upper left side
panel.
On/Off button
The Suprasetter 74/105 is only de-energized by the On/
Off button.
All connectors and outlets of the service line must be
easily accessible at all times because you must fully
disconnect the device from the power supply, for
example, in hazardous situations, by using the power
switch or pulling out the power connector.
When connecting or disconnecting the power cable,
only ever hold the cable at the plug and make sure
that your hands are not wet. A damaged power cable
can cause leakage currents and electric shocks. Pro-
tect the power cable from being damaged. Never place
any heavy objects upon it and do not allow it to get
jammed.

ABC Before You Start ...
Suprasetter 74/105 – Operation IX
Laser Safety
The Laser Imagesetter is a Class 1 laser product.
This means that the invisible laser radiation pro-
duced in the unit is shielded by means of protective
covers.
If used as directed, the user is never exposed to dan-
ger from the laser beam.
The laser systems used in the Suprasetter 74/105 are
Class 4 products (> 500 mW).
Companies which are servicing the device in Ger-
many must appoint a laser safety officer in accor-
dance with the Accident Prevention Regulations (BGV
B2) from the Professional Trade Association.
Servicing may only be carried out by Heidelberg
personnel who have been trained by appropriate
laser protection officers for this purpose.
Service and Maintenance
Service work may only be carried out by persons
authorized by Heidelberg.
The respective accident prevention regulations must
be observed at all times.
Warning: Never remove covers or any other parts of
the casing except for the work described in the "Ser-
vice and Maintenance" and "Troubleshooting" chap-
ters. When doing so, keep to the stipulated sequence
of operations.
If you do not, the invisible laser beam may cause inju-
ries to eyes and skin and/or you may suffer a fatal elec-
tric shock.
3

Before You Start ... ABC
XEdition September 2005
Warning: You may be exposed to dangerous radiation
by the invisible laser beam if you use operating or
adjustment equipment other than those mentioned
in this documentation or if you follow other working
procedures.
When carrying out work as described in the customer
documentation, the user must always adhere to the
operating process stipulated. Protection from the
invisible laser beam is ensured by covers or safety
loops.
The use of laser protection glasses is not in the plans
as correct operation eliminates the need for these.
Safety Loop
For your safety, the output device is equipped with a
safety loop. If the safety loop is interrupted, e.g. by
removing the insertion table, all mechanical motions
are stopped and the invisible laser beam is switched
off in the exposure head.
This safety system must never be bridged as otherwise
you are in danger of being injured by the invisible
laser beam, of being crushed by the optics carriage or
being fatally injured by an electric shock.
ESD Protective Measures for Prepress Systems and Users
Basics
Devices from Heidelberger Druckmaschinen AG are
resistant to electrostatic discharges (within the limits
of EN 55024:2001).
In order to protect devices and users from being
unnecessarily exposed to such discharges, we have
listed a few tips below that will help reduce the fre-
quency and intensity of the discharges.
3