HEIDELBERG Suprasetter A106 User manual

Suprasetter A106 - Installation
Suprasetter A106
Installation
07/2019
Order No. PU.999.0002/03
Suprasetter A1 06

ABC
Copyright © 07/2019
Heidelberger Druckmaschinen AG.
No part of this book may be repro-
duced without prior written permis-
sion.
Heidelberger Druckmaschinen AG.
Kurfürsten-Anlage 52-60
69115 Heidelberg
Germany
Phone [phone]
Telefax [phone]
www.heidelberg.com
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Important notice:
We are dedicated to improving and
enhancing our products. Conse-
quently, the information in this man-
ual is subject to technical
modifications and other changeswith-
out notice.
Heidelberger Druckmaschinen AG
assumes no responsibility for informa-
tion and description as far as third-
party products are concerned.
The information contained in this
manual about performance and speed
as well as technical data concerning
application of our products is not
legally binding as it does not consti-
tute a written contract of features.
If any problems occur with the prod-
uct described in this manual, please
contact the Heidelberg agency which
is responsible for you.
Order No. PU.999.0002/03
Printed in Germany.
ress

Suprasetter A106 – Installation 1
Table of Contents
Table of Contents
Prinect Signa Station 1
Suprasetter A106 1
Table of Contents
1
Before you start ...
About This Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Symbols and Styles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety
Safety with Suprasetter A106 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety Notes on Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Additional Protective Conductor Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Power Switch with Emergency Stop Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Automatic Cutouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Mechanical Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Transport Fixture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Laser safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Laser Standards and Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Service and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Laser Safety Goggles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Radio Interference Suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Approvals and Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Safety Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Service Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Harmful Substances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Glycol coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Overview of Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Safety with Heidelberg Remote Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Heidelberg Remote Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

2
Table of Contents
Safety Precautions During Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Remote Control Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Installation Preparation
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Floor Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Machine's Arrival at the Customer's . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Protection Against Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Provision of a Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Plate Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Special-Purpose Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Lift and Transport Fixture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Device for Inserting Laser Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Spirit level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Hose cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Service Pushbutton for Chiller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
installation tool 106 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Installation
Hardware Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Delivery of the Suprasetter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Remove Coverings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Lifting the Suprasetter off the Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Installation of the Suprasetter A106 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Transport Safeguards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Option for connection of an automatic loader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Checking Time Relay Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Power Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Compressed air connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Install Laser Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Hose connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Connection of Suprasetter to PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Set up the PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Software Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Installing the Recorder Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Suprasetter A106 – Installation 3
Table of Contents
Notes on VxWorks version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
System configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Installing DIAG Suprasetter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Configure DIAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Toggling the Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Install Web-based Remote Service System via AXEDA . . . . . . . . . . . . . . . . . . . . . . . . . 69
Filling in cooling water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Concluding Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
DIAG Test 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Fit Coverings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Set up material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
CTP User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Autoloader APL Option
Align Conveyor of APL to Suprasetter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Compressed air connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Set up Network Connection between APL and Suprasetter . . . . . . . . . . . . . . . . . . . . . . . 83
Configuration of Suprasetter with an APL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Input of the IP Address of the APL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Select APL Configuration in the GUI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Technical Data
Technical Data of Suprasetter A106 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Index

Before you start ...
Suprasetter A106 – Installation 5
Before you start ...
About This Documentation
This documentation applies to Suprasetter A106.
The Suprasetter A106 is a laser imagesetter, with an optional automatic loader and bridge to the
online processor, for imaging offset printing plates.
Symbols and Styles
The following typographical conventions are used in this manual:
• References to other chapters and sections are blue (on the screen) and underlined.
Example: See section "Symbols and Styles", page 5.
• Quotes are used to indicate menus, folders, functions, hardware conditions, switch settings, sys-
tem messages, etc.
Example: Set the switch to "off".
• Menus, functions and sub-functions are separated by ">".
Example: Select "File > Open...".
• A plus sign is used to indicate that several keys have to be pressed at the same time.
Example: Press Alt+A.

Before you start ...
6
Important Information
Important information in the text is indicated by symbols at the side which are used as follows:
Note: Contains important general or supplementary information about a specific topic.
Prerequisite: Lists requirements which must be fulfilled before the steps which follow can
be performed.
DANGER
The "DANGER" signal word indicates a hazard with a high risk which, if not
avoided, will result in death or severe injury.
WARNING
The "WARNING" signal word indicates a hazard with a medium risk which, if not
avoided, can result in death or severe injury.
CAUTION
The "CAUTION" signal word indicates a hazard with a low risk which, if not
avoided, can result in minor or moderate injury.
NOTICE
The "NOTICE" signal word indicates possible material damage. Non-observance
of this notice can cause damage to the machine.
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Safety
Suprasetter A106 – Installation 7
Safety
Safety with Suprasetter A106
Intended Use
The Suprasetter is a laser imagesetter, with an optional automatic loader and bridge to the online
processor, for imaging offset printing plates and may only be used for this purpose as described in
the operating instructions.
Do not place any objects or liquids on the devices.
Ventilation outlets must be kept clear at all times.
General
Service work may be performed only by authorized personnel specialized in this field. The respective
accident prevention regulations must be observed.
Failure to observe the safety regulations may result in the loss of accident insurance!
Unauthorized opening of housing parts and improper repairs not expressly described in the operating
instructions or service documentation can lead to considerable danger for the user (crushing by mov-
ing parts or injuries by electric shocks or, in the case of the Suprasetter, injuries through invisible
high-power laser radiation).
Follow the specified operational sequence when removing covers or other housing parts.
Risk of injury from sharp edges
Plate edges can be sharp. You can injure your hands if you do not wear protective gloves. Put on pro-
tective gloves!
Safety Notes on Installation
The Suprasetter, including the automatic loader and bridge to the processor when they are used, may
only be installed by authorized service personnel. The ambient conditions must be observed in this
process.
Connectors and outlets of the house installation must be easily accessible so that, in the event of an
emergency, for example, the unit can be completely disconnected from the power supply by switching
off the main switch or by pulling out the power plug.
The unit must be in a de-energized state when connecting the data cables. Connect the power cables
of all other devices only after the data cables are connected. This will protect you from a fatal elec-
tric shock. It will also protect the electronics of the units from failure caused by voltage impulses fol-
lowing potential differences.
Make sure to lay cables and hoses so no-one can trip over them!

Safety
8
For the operating company of a print shop, it is important that the exposure limits regarding breath-
able air in the work area (where the platesetter is located) are adhered to. The air exchange must be
arranged in such a way that the measured dust particles are regularly below the exposure limit val-
ues. In accordance with the state of the art, this can be achieved with an 8 to 10 air change rate per
hour. If this is not the case at the installation site, the operating company should install an additional
exhaust system.
When installing the machine, pay attention to the information in the "Installation" and "Technical
Data" chapters.
In order to provide proper ventilation, ensure that there is sufficient distance between the machine
and the wall or between the machine sides and other equipment when the equipment is installed.
The machine
- should not be installed in the proximity of air conditioning facilities,
- must be protected against direct sunlight or spotlights fitted in the room,
- must be protected against moisture.
In order to meet radio interference suppression requirements, only screened data cables may be
used.
Because the installation site must have clean conditions, the Suprasetter may not be operated in sites
where paper is being printed or paper finishing devices are running.
The required ambient conditions (see Technical Data chapter) must be observed for at least 12 hours
after power-off so that the Suprasetter is not damaged by condensation.
Power Supply
The Suprasetter is connected to the inhouse power supply either permanently with terminal block KL1
and the 3-wire power cable or with a 3-pin industrial connector that must be designed for connection
to 200 - 240 V.
The respective national regulations must be observed if power cables are used that were not supplied
by Heidelberger Druckmaschinen AG or if connectors are modified. In the EU and in the extended
area of validity of IEC 60204-1 (for latest version, see Table Electrical Safety), the minimum cross sec-
tion of the protective conductor must be 10 mm² for a leakage current of 10 mA and higher. The leak-
age current of this device is up to 30 mA.

Safety
Suprasetter A106 – Installation 9
Additional Protective Conductor Terminal
Fig. 1 Additional protective conductor terminal
Fig. 2 PE terminal
Since the leakage current is >10 mA, it is manda-
tory to connect the protective earth (PE) wire in
the power cable and the additional protective
conductor cable. A separate PE cable (green-and-
yellow or only green) with a cable cross-section of
at least 6 mm² must be routed parallel to the
power cable. On the Suprasetter it must be con-
nected to the power supply group (Fig. 1/1).
At the service tap, it must be connected to a sepa-
rate PE terminal (Fig. 2/1). In addition, you must
make sure that the PE is routed further in the ser-
vice tap with a cable cross section of at least
10 mm².

Safety
10
Power Switch with Emergency Stop Function
Fig. 3 Suprasetter
Automatic Cutouts
Fig. 4 Automatic cutouts
The power switch (Fig. 3/1) triggers an all-pole
cut-off of the Suprasetter and the automatic
loader from the power supply. In an emergency,
this power switch is used as an emergency stop
switch for the Suprasetter and the automatic
loader. The power switch with emergency stop
function is located on the right side of the Supra-
setter.
WARNING
Risk of injury from improper operation during an emergency stop
The emergency stop circuits of Suprasetter machines are not connected to the
emergency stop circuit of the online processor!
Press the emergency stop on the online processor to stop the online processor.
The automatic cutouts are located near the power
input behind the right cover.
The grounded conductor (PE) must always be con-
nected.

Safety
Suprasetter A106 – Installation 11
Tab. Assignment of automatic cutouts
Mechanical Hazards
Transport Fixture
Use the transport fixture with order number BF.000.5481 to transport the Suprasetter without a trans-
port pallet (see section "Special-Purpose Tools", page 33). Always use all 4 lifting rods that must be
screwed to the Suprasetter with retaining brackets. Check the transport fixture for mechanical dam-
age each time before it is used.
F1 L3 12A Chiller
F2 L2 12A Main drive
F3 L2 6A Extractor fan
F4 L1 6A Laser power supply module
F5 L2 6A Automatic loader
DANGER
Danger! High Voltage!
You may suffer an electric shock if the power is adapted incorrectly.
The Suprasetter is a single-phase machine for 200-240 VAC and for that reason
may only be operated with power encoding connector no. 3/4. An impedance
matching transformer must be used in regions with deviating power voltage.
CAUTION
Beware of moving parts in the Suprasetter
When the covering is open and the safety loop is bridged by the key-operated
switch, there is a risk of getting crushed in the area near the tilting table, in the
path traveled by the laser carriage and by the rotating cylinder.
Switch off Suprasetter during work in these areas.

Safety
12
Laser safety
Definitions
Tab. Laser definitions
General
The present laser imagesetter is a Class 1 laser product. This means that the invisible laser radiation
generated in the unit is screened by protective covers. When used correctly, users and Service per-
sonnel are never subjected to a risk due to laser beams.
The laser systems used in the Suprasetter are Class 4 products (> 500 mW). Companies servicing the
equipment in Germany must appoint a laser protection officer in compliance with the Accident Pre-
vention Regulations (BGV B2) of the Professional Trade Association.
Note: Servicing may only be carried out by Heidelberg personnel who have been trained by
appropriate laser protection officers for this purpose.
Laser Standards and Regulations
The Suprasetter complies with the applicable safety regulations. It is manufactured in accordance
with the German Accident Prevention Regulations (BGV B2) and the EN 60825-1, IEC 60825-1 ("Radi-
ation safety of laser equipment") and 21 CFR 1040 (USA) standards.
Service and Maintenance
Service work may be performed solely by persons authorized by Heidelberg to do so. When perform-
ing the work described in the operating instructions and service manual, the service personnel must
adhere to the described work sequence under any circumstances. Protection from invisible laser radi-
ation is ensured by covers or safety loops. Never bypass the laser safety loop!
Upon completion of the repair, the functionality of the safety circuits must be checked.
Laser equipment (product) Equipment with a laser system
Laser device (system) Laser with laser power supply module
WARNING
Risk of injury from laser radiation
You may be exposed to dangerous radiation by the invisible high-power laser
beams if you use operating or adjustment equipment other than those mentioned
in this document or if you follow other working procedures.
Keep exactly to the described procedures.
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Safety
Suprasetter A106 – Installation 13
During reassembly, the protective covers must be checked for completeness. Make sure that these
covers do not show any cracks or other damages.
Note: When the safety switches are open, only the safety loop for the motive movement of
the optics head can be bridged by the key switch. The laser safety loop is not bridged as this
is not necessary.
Laser Safety Goggles
Laser safety goggles do not have to be worn as this is not necessary. Laser adjustments are not to be
made on the Suprasetter as the modules are adjusted at the factory and are to be used without any
additional adjusting.
WARNING
Caution: Remote Control
If Remote Control is run when the key-operated switch is actuated, make sure to
follow the information about "Heidelberg Remote Service", page 24.
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Safety
14
Standards
This device complies with the safety regulations of the standards listed below.
Tab. General safety
Tab. Mechanical Safety
Tab. Electrical Safety
Tab. Interference emission (stray radiation and interference voltage)
Product Safety
Act
Product Safety Act (2011) Germany
2006/95/EC Low-voltage directive Europe
2006/42/EC EC directive relating to machinery Europe
2004/108/EC EMC directive Europe
EMVG Act on the electromagnetic compatibility of manufacturing
equipment (2008)
Europe
EN ISO 12100 Safety of machines Europe
EN 1010-2 Safety of prepress machines Europe
UVV Accident prevention regulation Germany
EN ISO 13849-1:2008 Europe
EN 60204-1: 2006 Europe
IEC 60204-1: 2005 International
EN 60950-1: 2006 Europe
IEC 60950-1: 2005 International
UL 60950-1: 2007 USA
CSA C22.2 No. 60950-1: 2007 Canada
EN 55022:2006 /A1: 2007 Europe
EN 61000-3-2:2006 / A2: 2009 Europe
EN 61000-3-3:2008 Europe
CISPR 22:2005 / A1: 2005 International
FCC CFR 47, Part 15, Subpart B, Class A USA
ICES-003, Class A Canada
AS/ZNS 3548 Australia/New Zealand
EN 55024:1998 / A2: 2003 Europe

Safety
Suprasetter A106 – Installation 15
Tab. Interference immunity
Tab. Laser Safety
Radio Interference Suppression
To comply with directive 2004/108/EC on electromagnetic compatibility, the unit is to be operated
only with all covers correctly installed.
When you connect other electrical equipment to this unit by following the instructions given by the
manufacturer of this equipment, follow the regulations regarding correct installation and mainte-
nance to ensure compliance with the radio interference suppression regulations.
Compliance with radio interference suppression regulations can be assumed when the equipment in
question is marked with the European Union mark of conformity (CE) and the instructions for instal-
lation, operation and servicing are followed.
Approvals and Conformity
Tab. Approvals and conformity
Safety Loop
The Suprasetter is equipped with a safety loop. If the safety loop is interrupted by opening a cover,
for example, all mechanical motions are stopped and the laser is switched off.
EN 61000-6-2: 2005 Europe
EN 61000-6-3:2007 Europe
CISPR 24:1997 / A2: 2002 International
BGV B2 Germany
EN 60825-1: 2007 Europe
IEC 60825-1: 2007 International
21 CFR 1040 USA
GS certified Germany
CE Declaration of Conformity Europe
cETLus certified USA / Canada
CDRH Accession-No. (submitted) USA
FCC CFR 47 Part 15,
Subpart B, Class A
USA
GOST-R certified Russia
ACN 004 395 779 Australia

Safety
16
Service Switch
Fig. 5 Service switch in the Suprasetter
The key can not be removed in the Service mode. For that reason, it is not possible to refit the side
panel as long as the device is in this mode.
WARNING
Risk of injury if safety system bypassed
The safety system must never be bridged because this could lead to eye and skin
injuries due to the invisible high power laser beam, bruising caused by the optics
or plate carriage or critical injuries caused by electric shocks.
The service technicians switch the Suprasetter to
the Service mode with the service switch (Fig. 5/1)
for testing and maintenance work. This switch is
located on the right-hand side of the Suprasetter
and is accessible only after removing the side
panel.
The key for this service switch may only be
accessed by authorized service personnel. The
laser is not active in the Service mode; all other
Suprasetter functions are enabled.
WARNING
Risk of injury from improper operation
Only ONE routine cycle may run at a time when you actuate the service switch. A
continuous test must not be carried out. A new procedure must be started sepa-
rately and manually.
WARNING
Caution: Remote Control
If Remote Control is run when the key-operated switch is actuated, make sure to
follow the information about "Heidelberg Remote Service", page 24.

Safety
Suprasetter A106 – Installation 17
Upon completion of the work, the covers must be refitted to the unit and screwed down.
Cleaning
If cleaning the Suprasetter involves the use of liquids, it must be disconnected from the power supply
by switching it off with the power switch or by pulling out the power connector. The surfaces of the
Suprasetter can be cleaned using a dry cloth. If it is very dirty, it can be cleaned with a damp cloth
which has been dipped in dish-washing liquid and well wrung.
Ensure that no fluids enter the interior of the Suprasetter and keep moisture away from the connector
sockets on the right side of the Suprasetter.
Do not use any abrasive cleaning agents or solvents.
Harmful Substances
When using cleaning and lubricating agents, observe the manufacturer's instructions. If necessary,
consider the safety data sheets, and for Germany the List of Threshold Values quoting the maximum
permissible concentrations (List of Threshold Values issued by the Federal Ministry of Labor and
Social Affairs) as well as the appropriate local regulations.
Disposal
The Suprasetter must be disposed of in compliance with the relevant national regulations. The Supra-
setter contains harmful substances. It may not be disposed of together with household waste and
must be handed over to an approved waste disposal company. Addresses can be obtained from the
relevant environmental office.
Glycol coolant
Containers with coolant residues and material used to bind spilled coolant may be incinerated with
household waste.
CAUTION
Beware of moving parts in the Suprasetter
Operating the service switch closes the safety circuit that switched off the
mechanical movements. In the Service mode there is a risk of getting crushed in
the area near the tilting table, in the path traveled by the laser carriage and by
the rotating drum.
Switch off Suprasetter during work in these areas.

Safety
18
Waste coolant with an ethylene glycol content of 40-50% must not reach the surface water or the
groundwater.
Undiluted liquids with an ethylene glycol content of ca. 90% must be treated as hazardous waste and
can be incinerated in hazardous waste facilities under consideration of local regulatory stipulations.
See also the "Disposal" chapter in the Suprasetter A106 - Operation manual.
Overview of Labels
Fig. 6 Suprasetter on the outside
Fig. 7 Laser Product Class 1
Fig. 8 CE mark of conformity
Labels on the outside:
Fig. 6/1: Laser Product Class 1
Fig. 6/2: CE Mark of conformity (Europe)
Fig. 6/3: Type label
Fig. 6/4: Note on conformance (USA)
On the rear of the Suprasetter:
Fig. 6/1: Laser Product Class 1
On the rear of the Suprasetter:
Fig. 6/2: CE Mark of conformity (Europe)