HEIDELBERG Suprasetter A106 User manual

Suprasetter A106 - Installation
Suprasetter A106
Installation
07/2019
Order No. PU.999.0002/03
Suprasetter A1 06

ABC
Copyright © 07/2019
Heidelberger Druckmaschinen AG.
No part of this book may be repro-
duced without prior written permis-
sion.
Heidelberger Druckmaschinen AG.
Kurfürsten-Anlage 52-60
69115 Heidelberg
Germany
Phone [phone]
Telefax [phone]
www.heidelberg.com
.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Important notice:
We are dedicated to improving and
enhancing our products. Conse-
quently, the information in this man-
ual is subject to technical
modifications and other changeswith-
out notice.
Heidelberger Druckmaschinen AG
assumes no responsibility for informa-
tion and description as far as third-
party products are concerned.
The information contained in this
manual about performance and speed
as well as technical data concerning
application of our products is not
legally binding as it does not consti-
tute a written contract of features.
If any problems occur with the prod-
uct described in this manual, please
contact the Heidelberg agency which
is responsible for you.
Order No. PU.999.0002/03
Printed in Germany.
ress

Suprasetter A106 – Installation 1
Table of Contents
Table of Contents
Prinect Signa Station 1
Suprasetter A106 1
Table of Contents
1
Before you start ...
About This Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Symbols and Styles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety
Safety with Suprasetter A106 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety Notes on Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Additional Protective Conductor Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Power Switch with Emergency Stop Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Automatic Cutouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Mechanical Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Transport Fixture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Laser safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Laser Standards and Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Service and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Laser Safety Goggles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Radio Interference Suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Approvals and Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Safety Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Service Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Harmful Substances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Glycol coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Overview of Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Safety with Heidelberg Remote Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Heidelberg Remote Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

2
Table of Contents
Safety Precautions During Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Remote Control Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Installation Preparation
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Floor Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Machine's Arrival at the Customer's . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Protection Against Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Provision of a Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Plate Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Special-Purpose Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Lift and Transport Fixture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Device for Inserting Laser Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Spirit level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Hose cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Service Pushbutton for Chiller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
installation tool 106 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Installation
Hardware Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Delivery of the Suprasetter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Remove Coverings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Lifting the Suprasetter off the Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Installation of the Suprasetter A106 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Transport Safeguards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Option for connection of an automatic loader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Checking Time Relay Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Power Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Compressed air connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Install Laser Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Hose connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Connection of Suprasetter to PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Set up the PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Software Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Installing the Recorder Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Suprasetter A106 – Installation 3
Table of Contents
Notes on VxWorks version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
System configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Installing DIAG Suprasetter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Configure DIAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Toggling the Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Install Web-based Remote Service System via AXEDA . . . . . . . . . . . . . . . . . . . . . . . . . 69
Filling in cooling water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Concluding Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
DIAG Test 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Fit Coverings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Set up material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
CTP User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Autoloader APL Option
Align Conveyor of APL to Suprasetter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Compressed air connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Set up Network Connection between APL and Suprasetter . . . . . . . . . . . . . . . . . . . . . . . 83
Configuration of Suprasetter with an APL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Input of the IP Address of the APL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Select APL Configuration in the GUI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Technical Data
Technical Data of Suprasetter A106 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Index

Before you start ...
Suprasetter A106 – Installation 5
Before you start ...
About This Documentation
This documentation applies to Suprasetter A106.
The Suprasetter A106 is a laser imagesetter, with an optional automatic loader and bridge to the
online processor, for imaging offset printing plates.
Symbols and Styles
The following typographical conventions are used in this manual:
• References to other chapters and sections are blue (on the screen) and underlined.
Example: See section "Symbols and Styles", page 5.
• Quotes are used to indicate menus, folders, functions, hardware conditions, switch settings, sys-
tem messages, etc.
Example: Set the switch to "off".
• Menus, functions and sub-functions are separated by ">".
Example: Select "File > Open...".
• A plus sign is used to indicate that several keys have to be pressed at the same time.
Example: Press Alt+A.

Before you start ...
6
Important Information
Important information in the text is indicated by symbols at the side which are used as follows:
Note: Contains important general or supplementary information about a specific topic.
Prerequisite: Lists requirements which must be fulfilled before the steps which follow can
be performed.
DANGER
The "DANGER" signal word indicates a hazard with a high risk which, if not
avoided, will result in death or severe injury.
WARNING
The "WARNING" signal word indicates a hazard with a medium risk which, if not
avoided, can result in death or severe injury.
CAUTION
The "CAUTION" signal word indicates a hazard with a low risk which, if not
avoided, can result in minor or moderate injury.
NOTICE
The "NOTICE" signal word indicates possible material damage. Non-observance
of this notice can cause damage to the machine.
i
i

Safety
Suprasetter A106 – Installation 7
Safety
Safety with Suprasetter A106
Intended Use
The Suprasetter is a laser imagesetter, with an optional automatic loader and bridge to the online
processor, for imaging offset printing plates and may only be used for this purpose as described in
the operating instructions.
Do not place any objects or liquids on the devices.
Ventilation outlets must be kept clear at all times.
General
Service work may be performed only by authorized personnel specialized in this field. The respective
accident prevention regulations must be observed.
Failure to observe the safety regulations may result in the loss of accident insurance!
Unauthorized opening of housing parts and improper repairs not expressly described in the operating
instructions or service documentation can lead to considerable danger for the user (crushing by mov-
ing parts or injuries by electric shocks or, in the case of the Suprasetter, injuries through invisible
high-power laser radiation).
Follow the specified operational sequence when removing covers or other housing parts.
Risk of injury from sharp edges
Plate edges can be sharp. You can injure your hands if you do not wear protective gloves. Put on pro-
tective gloves!
Safety Notes on Installation
The Suprasetter, including the automatic loader and bridge to the processor when they are used, may
only be installed by authorized service personnel. The ambient conditions must be observed in this
process.
Connectors and outlets of the house installation must be easily accessible so that, in the event of an
emergency, for example, the unit can be completely disconnected from the power supply by switching
off the main switch or by pulling out the power plug.
The unit must be in a de-energized state when connecting the data cables. Connect the power cables
of all other devices only after the data cables are connected. This will protect you from a fatal elec-
tric shock. It will also protect the electronics of the units from failure caused by voltage impulses fol-
lowing potential differences.
Make sure to lay cables and hoses so no-one can trip over them!

Safety
8
For the operating company of a print shop, it is important that the exposure limits regarding breath-
able air in the work area (where the platesetter is located) are adhered to. The air exchange must be
arranged in such a way that the measured dust particles are regularly below the exposure limit val-
ues. In accordance with the state of the art, this can be achieved with an 8 to 10 air change rate per
hour. If this is not the case at the installation site, the operating company should install an additional
exhaust system.
When installing the machine, pay attention to the information in the "Installation" and "Technical
Data" chapters.
In order to provide proper ventilation, ensure that there is sufficient distance between the machine
and the wall or between the machine sides and other equipment when the equipment is installed.
The machine
- should not be installed in the proximity of air conditioning facilities,
- must be protected against direct sunlight or spotlights fitted in the room,
- must be protected against moisture.
In order to meet radio interference suppression requirements, only screened data cables may be
used.
Because the installation site must have clean conditions, the Suprasetter may not be operated in sites
where paper is being printed or paper finishing devices are running.
The required ambient conditions (see Technical Data chapter) must be observed for at least 12 hours
after power-off so that the Suprasetter is not damaged by condensation.
Power Supply
The Suprasetter is connected to the inhouse power supply either permanently with terminal block KL1
and the 3-wire power cable or with a 3-pin industrial connector that must be designed for connection
to 200 - 240 V.
The respective national regulations must be observed if power cables are used that were not supplied
by Heidelberger Druckmaschinen AG or if connectors are modified. In the EU and in the extended
area of validity of IEC 60204-1 (for latest version, see Table Electrical Safety), the minimum cross sec-
tion of the protective conductor must be 10 mm² for a leakage current of 10 mA and higher. The leak-
age current of this device is up to 30 mA.