HEIDELBERG Suprasetter A106 User manual

Suprasetter A106
User’s Guide
07/2019
Order No. PU.999.0005/02

ABC
Copyright © 2019 Heidelberger
Druckmaschinen AG.
No part of this book may be repro-
duced without prior written permis-
sion.
Heidelberger Druckmaschinen AG
Dr.-Hell-Straße
24107 Kiel
Germany
Phone [phone]
Fax [phone]
www.heidelberg.com
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names and trademarks not expressly
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regarding the protection of trade-
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Important notice:
Our products are constantly
improved and subjected to further
development. Consequently, the
information in this manual is sub-
ject to change without notice.
Heidelberger Druckmaschinen AG
assumes no responsibility for infor-
mation and description as far as
third-party products are concerned.
The information contained in this
manual about performance and
speed as well as technical data con-
cerning application of our products
is not legally binding as it does not
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If any problems occur with the prod-
uct described in this manual, please
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Translation of the original Instruc-
tion Manual
Order No. PU.999.0005/02
07/2019
Printed in Germany.
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Imprint/Company Address

Table of Contents
Suprasetter A106 – User’s Guide 3
Tab le of Co n te nt s
Table of Contents 3
3
Before you start ...
About This Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
What You Should Already Know . . . . . . . . . . . . . . . . . . . . . . . . . 7
Symbols and Styles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Safety Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Device Designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Avoid Misuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Qualification of the Users . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Power Switch with Emergency Cutoff Function . . . . . . . . . . . . . . 12
Emergency Stop Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
On/Off button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Laser Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Service and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Safety Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Check of the safety loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Automatic check of the safety loop . . . . . . . . . . . . . . . . . . . . . . 15
Manual check of the safety loop . . . . . . . . . . . . . . . . . . . . . . . . 16
ESD Protective Measures for Prepress Systems and Operators . . . 17
Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Formation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Practical Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Standards/Sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Heidelberg online . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Introduction
Description of the Unit and its Functions . . . . . . . . . . . . . . . . . . . . 21

Table of Contents
4Version2019
Ambient Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Status Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Power switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
On/Off button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Notes on the Use of Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Punch Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1 Notes on Installation
Transport of the Suprasetter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Installation of the Suprasetter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Automatic Cutouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Selecting the User Interface Language . . . . . . . . . . . . . . . . . . . . . . 28
2Operation
Power-on and Power-off Rules with a Linux Operating System . . . . 29
Power-on order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Power-off order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Workstation (PC) restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Switching on the Suprasetter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Manual Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Automatic Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Switching off the Suprasetter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Shutdown using the User Interface on the Workstation . . . . . . . . 33
Shutdown with the On/Off button on the Suprasetter. . . . . . . . . . 33
Quick Shutdown with the On/Off button on the Suprasetter. . . . . 35
Material Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Material storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Table of Contents
Suprasetter A106 – User’s Guide 5
Manual Loading of a Printing Plate . . . . . . . . . . . . . . . . . . . . . . . . 37
Removing a Printing Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Switching on an Automatic Cutout . . . . . . . . . . . . . . . . . . . . . . 42
3 Service and Maintenance
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Cleaning the Suprasetter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Cleaning the Cleaning Roller on the Imaging Drum . . . . . . . . . . . . 47
Removing the Punch Waste . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Replacing the Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
4TechnicalData
Suprasetter A106 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Protection and Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . 65
Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
General safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Laser safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Mechanical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Electrical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Electromagnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . 66
Interference Emission (Stray Radiation and Interference Voltage) 67
Interference Immunity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Radio Interference Suppression . . . . . . . . . . . . . . . . . . . . . . . . . 67
Note on FCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Approvals and Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
CE Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69