HEIDELBERG Suprasetter A52 User manual

Suprasetter A52/A75
User’s Guide
07/2019
Order No PJ.999.0005/03

ABC
Copyright © 2019 Heidelberger
Druckmaschinen AG.
No part of this book may be reprodu-
ced without prior written permis-
sion.
Heidelberger Druckmaschinen AG
Dr.-Hell-Straße
24107 Kiel
Germany
Phone [phone]
Fax [phone]
www.heidelberg.com
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heidelberg and the Heidelberg logo
are registered trademarks of Heidel-
berger Druckmaschinen AG.
Suprasetter is a trademark of Heidel-
berger Druckmaschinen AG.
Other company names, product
names and trademarks not expressly
mentioned in this manual are trade-
marks or registered trademarks of
the corresponding manufacturers
and fall within the regulations
regarding the protection of trade-
marks.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Important notice:
We are dedicated to improving and
enhancing our products. Conse-
quently, the information in this
manual is subject to change without
notice.
Heidelberger Druckmaschinen AG
assumes no responsibility for infor-
mation and description as far as
third-party products are concerned.
The information contained in this
manual about performance and
speed as well as technical data con-
cerning application of our products
is not legally binding as it does not
constitute a written contract of fea-
tures.
If any problems occur with the prod-
uct described in this manual, please
contact the agency which is respon-
sible for you.
Translation of Original operating
manual
Order No PJ.999.0005/03
07/2019
Printed in Germany.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Imprint/Company Address

Table of Contents
Suprasetter A52/A75 – User’s Guide 3
Tab le of Co n te nt s
Table of Contents 3
3
Before you start ...
About This Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
What You Should Already Know . . . . . . . . . . . . . . . . . . . . . . . . . 9
Symbols and Styles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Safety Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Device Designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Correct Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Avoid Misuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Qualification of the Users . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Power Switch with Emergency Cutoff Function . . . . . . . . . . . . . . 14
Emergency Stop Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
On/Off button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Laser Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Service and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Safety Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Check of the safety loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Automatic check of the safety loop . . . . . . . . . . . . . . . . . . . . . . 17
Manual check of the safety loop . . . . . . . . . . . . . . . . . . . . . . . . 18
ESD Protective Measures for Prepress Systems and Operators . . . 19
Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Formation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Practical Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Standards/Sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Heidelberg online . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1Introduction
Description of the Unit and its Functions . . . . . . . . . . . . . . . . . . . 23

Table of Contents
4Version2019
Ambient Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Suprasetter A52/A75 as semi-automatic device . . . . . . . . . . . . . . . 24
Front view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Rear view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Suprasetter A52/A75 as fully automatic device . . . . . . . . . . . . . . . 26
Front view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Rear view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Status LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Power Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
On/Off Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Confirm Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Notes on the Use of Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Punch Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2 Notes on Installation
Transport of the Suprasetter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Installation of the Suprasetter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Automatic Cutouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Selecting the User Interface Language . . . . . . . . . . . . . . . . . . . . . . 34
3Operation
Power-on and Power-off Rules with a Linux Operating System . . . . 35
Power-on order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Power-off order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Workstation (PC) restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Switching on the Suprasetter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Manual Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Automatic Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Table of Contents
Suprasetter A52/A75 – User’s Guide 5
Switching off the Suprasetter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Shutdown using the User Interface on the Workstation . . . . . . . 40
Shutdown with the On/Off button on the Suprasetter. . . . . . . . . . 41
Quick Shutdown with the On/Off button on the Suprasetter. . . . 42
Shutdown in an Emergency . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Material Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Material storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Loading a Plate (Semi-automatic Device) . . . . . . . . . . . . . . . . . . . 44
Removing a Plate (Semi-automatic Device) . . . . . . . . . . . . . . . . . . 47
Loading Plates on the Auto Top Loader . . . . . . . . . . . . . . . . . . . . 47
Loading the Plates to the Cassette away from the Suprasetters . 48
Inserting the Tray into the Suprasetter . . . . . . . . . . . . . . . . . . . 49
Loading the Plates to the Tray Directly on the Suprasetter . . . . . 52
Loading Plates on the Dual Top Loader . . . . . . . . . . . . . . . . . . . . 55
Loading Plates to the Insertion Table . . . . . . . . . . . . . . . . . . . . . 55
Loading the Plates to the Tray of the Suprasetters . . . . . . . . . . . . 61
Inserting the Tray into the Suprasetter . . . . . . . . . . . . . . . . . . . 66
Operation with Insertion Table Only (without a Tray) . . . . . . . . . 67
ESD Kit for Suprasetter with DTL (Option) . . . . . . . . . . . . . . . . . . . 72
Loading Plates Directly to the Online Processor . . . . . . . . . . . . . . 74
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Measures after Inadvertent Opening of the Cover with
Dual Top Loaders (DTL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Removing Slip Sheets or Plates when Suprasetter at Fault . . . . . . 77
Switching on an Automatic Cutout . . . . . . . . . . . . . . . . . . . . . . 78

Table of Contents
6Version2019
4ServiceandMaintenance
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Maintenance by the User . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Cleaning the Suprasetter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Cleaning the Cleaning Roller on the Imaging Drum . . . . . . . . . . . . . 83
Removing the Punch Waste . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Replacing the Filter Kit in the Suction Device (Option) . . . . . . . . . . 89
5TechnicalData
Suprasetter A52/A75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Protection and Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . 96
Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Laser safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Mechanical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Electrical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Electromagnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . 98
Interference Emission (Stray Radiation and Interference Voltage) 98
Interference Immunity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Radio Interference Suppression . . . . . . . . . . . . . . . . . . . . . . . . . 99
Note on FCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Approvals and Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
CE Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
General Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Harmful Substances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

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Suprasetter A52/A75 – User’s Guide 7
Disposal of Glysantin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Recyclable Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Dismantling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Labels on the SuprasetterA52/A75 . . . . . . . . . . . . . . . . . . . . . . . . 119
Position of Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Index

Before you start ...
Suprasetter A52/A75 – User’s Guide 9
Before you start ...
About This Documentation
This documentation is intended as a reference work for the operator during
training courses and in operation.
Note: The documentation must be kept safely for future use right up to
the disposal of the Suprasetter.
What You Should Already Know
The user, having attended a training course, should be familiar with the Supra-
setter.
Symbols and Styles
The following typographical conventions are used in this manual:
• References to other chapters and sections are blue (on the screen) and
underlined.
Example: See section "Symbols and Styles", page 9.
• Quotes are used to indicate menus, folders, functions, hardware condi-
tions, switch settings, system messages, etc.
Example: Set the switch to "off".
• Menus, functions and sub-functions are separated by ">".
Example: Select "File > Open...".
• Buttons which you should hold down simultaneously are connected with
a plus character.
Example: Press Alt+A.
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Before you start ...
10 Version 2019
Important Information
Important information in the text is indicated by symbols at the side which are
used as follows:
Note: Contains important general or additional information on a spe-
cific topic.
DANGER
The "DANGER" signal word indicates a hazard with a high
risk which, if not avoided, will result in death or severe
injury.
WARNING
The "WARNING" signal word indicates a hazard with a
medium risk which, if not avoided, can result in death or
severe injury.
CAUTION
The "CAUTION" signal word indicates a hazard with a low
risk which, if not avoided, can result in minor or moderate
injury.
NOTICE
The "NOTICE" signal word indicates possible material dam-
age. Non-observance of this notice can cause damage to the
machine.
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