HENNESSY INDUSTRIES COATS Tread Scanner User manual

READ these instructions before placing unit in
service. KEEP these and other materials delivered
with the unit in a binder near the machine for ease
of reference by supervisors and operators.
Tread Scanner
1601 J. P. Hennessy Drive, La Vergne, TN USA 37086 615/641-7533 800/688-6359 www.coatsgarage.com Manual Part No.: 85611869 01
HENNESSY INDUSTRIES LLC Manufacturer of COATS®, AMMCO® and BADA® Automotive Service Equipment and Tools. Revision: 09/20
Installation Instructions

Read entire manual before assembling,
installing, operating, or servicing this
equipment.
NOTICE
ii • Important: Always read and follow instructions.
READ ALL INSTRUCTIONS
1. Do not stare directly into light source of the
unit.
2. Read and understand this manual before
operating. Abuse and misuse will shorten the
functional life.
3. Do not operate equipment with a damaged
cord or if the equipment has been dropped
or damaged – until it has been examined and
repaired by a qualified serviceman.
4. Do not let cord hang over edge of table, bench,
or counter or sharp metal object edges.
5. If an extension cord is necessary, a cord with a
current rating equal to or more than that of the
equipment should be used. Cords rated for less
current than the equipment may overheat. Care
should be taken to arrange the cord so that it
will not be tripped over or pulled.
6. Keep guards and safety features in place and in
working order.
7. Keep work area clean and well lighted.
Cluttereand/or dark areas invite accidents.
8. Avoid dangerous environments. Do not use
power tools or electrical equipment in damp or
wet locations, or expose them to rain.
9. Use only manufacturer’s recommended
accessories. Improper accessories may result
in personal injury or property damage.
10. Repair or replace any part that is damaged or
worn. Do not operate damaged equipment
until it has been examined and serviced by an
authorized service technician only. This unit
contain no user serviceable parts.
11. Do not allow untrained persons to operate
machinery.
12. To reduce the risk of fire, do not operate
equipment in the vicinity of open containers or
flammable liquids (gasoline).
13. Use equipment only as described in this
manual. Do not modify the unit or remove
protective covers or housings.
14. Use only manufacturer’s recommended
attachments and accessories.
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS

Important: Always read and follow instructions. • iii
Table of Contents
Important Safety Instructions .................................ii
Owner’s Responsibility.............................................. iv
Operator Protective Equipment................................. iv
Definitions of Hazard Levels...................................... iv
Symbols Used ........................................................... iv
Installation Instructions ...........................................1
Information on Pre-installation Location .....................1
Assembly Case for Floor Level Installation ................2
Evenness of The Measuring Unit ...............................2
Network Environment ................................................2
Special Accessories....................................................2
Electrics......................................................................2
Measurement Bay ......................................................3
Set-up Tread Scanner and Camera .............................4
Installation Tread Scanner on Floor.............................5
Size .............................................................................6
Foundation Layout ......................................................7
Floor Levelness and Central Unit ...............................9
Checklist .................................................................. 10

iv • Important: Always read and follow instructions.
Owner’s Responsibility
To maintain machine and user safety, the responsibility
of the owner is to read and follow these instructions:
• Follow all installation instructions.
• Make sure installation conforms to all applicable
Local, State, and Federal Codes, Rules, and Regula-
tions; such as State and Federal OSHA Regulations
and Electrical Codes.
• Carefully check the unit for correct initial function.
• Read and follow the safety instructions. Keep them
readily available for machine operators.
• Make certain all operators are properly trained,
know how to safely and correctly operate the unit,
and are properly supervised.
• Allow unit operation only with all parts in place and
operating safely.
• Carefully inspect the unit on a regular basis and
perform all maintenance as required.
• Service and maintain the unit only with authorized
or approved replacement parts.
• Keep all instructions permanently with the unit
and all decals/labels/notices on the unit clean and
visible.
• Do not override safety features.
Operator Protective Equipment
Personal protective equipment helps make tire ser-
vicing safer. However, equipment does not take the
place of safe operating practices. Always wear durable
work clothing during tire service activity. Loose fitting
clothing should be avoided. Tight fitting leather gloves
are recommended to protect operator’s hands when
handling worn tires and wheels. Sturdy leather work
shoes with steel toes and oil resistant soles should be
used by tire service personnel to help prevent injury
in typical shop activities. Eye protection is essential
during tire service activity. Safety glasses with side
shields, goggles, or face shields are acceptable. Back
belts provide support during lifting activities and are also
helpful in providing operator protection. Consideration
should also be given to the use of hearing protection if
tire service activity is performed in an enclosed area, or
if noise levels are high.
Eye Safety
Recommendation: Whenever possible do not look into
the source of the beam. Use optional tinted glasses
(OD1, optical density).
Definitions of Hazard Levels
Identify the hazard levels used in this manual with the
following definitions and signal words:
DANGER
Watch for this symbol:
It Means: Immediate hazards, which will result in
severe personal injury or death.
WARNING
Watch for this symbol:
It Means: Hazards or unsafe practices, which could
result in severe personal injury or death.
CAUTION
Watch for this symbol:
CAUTION
It Means: Hazards or unsafe practices, which may
result in minor personal injury or product or property
damage.
Watch for this symbol! It means BE ALERT! Your
safety, or the safety of others, is involved!
Symbols Used
iiInformation: Practical hints and other useful
information.
1.
2.
Multi-step operation: Instruction consisting
of several steps.
➢One-step operation: Instruction consisting of
one step.
➭Intermediate result: An instruction produces
a visible intermediate result.
Final result: There is a visible final result on
completion of the instruction.
Observe all hazard notices on products and
ensure they remain legible.

Important: Always read and follow instructions. • 1
Installation Instructions
Information on Pre-Installation Location
General Test Conditions
• Only use the Tread Scanner indoors.
• Avoid direct and intense solar radiation on the
glass plate.
• Remove dirt and moisture beneath Tread Scanner.
• The ground below the measuring unit must be
suitable for installation with dowels and for tak-
ing the load of the central support (concrete or
asphalt floors).
Correct alignment and fixed connection to the
flooring are key to successful measurement.
Smooth or tiled concrete floors are best
suited. Asphalt floors are often uneven and
have low bearing pressures. Special care is
required when bolting with asphalt anchors
(optional accessories).
• Troughs or sleepers (e.g. gullet) that influence
the speed or vibration behavior of the vehicle are
not permitted before or after Tread Scanner. Floor
unevenness of max. 1 inch (25 mm) is permissible.
• Observe the following data on temperature and
working environment:
Temperature and Working Environment
Function Specification
Working temperature / Function
range
-13 °F to + 113 °F
(-25 °C to +45 °C)
Storage temperature -13 °F to +140 °F
(-25 °C to +60 °C)
Maximum humidity 95%
Maximum operating altitude 7,200 feet
above sea level
(2200 m ü.N. N.)
Minimum floor load-bearing capacity 4,350 PSI (30 N/ mm2)
Avoiding Minimum Turning Curve
Fig. 1: Access Route, Avoid Minimum Turning Curve
ii Access route of at least 10 feet (3 meters) must
be ensured.

2 • Important: Always read and follow instructions.
Assembly Case for Floor Level Installation
ii An assembly case (not included in the scope of
delivery, see “Special Accessories“) is required
for the floor level installation of the Tread Scanner.
ii The assembly case must be grouted when the
baseplate is made (see “Foundation Layout“).
ii If no Camera is installed, a center cover is
required (not included in the scope of delivery,
see “Special Accessories“).
Fig. 2: Edge Protection Frame
Evenness of The Measuring Unit
Observe the following permissible height differ-
ences when mounting the measuring unit on the
floor:
Ground Evenness of Measuring Unit
Permissible Height Difference Value
Transverse direction (left to right) 3 /16 inch (5 mm)
Longitudinal direction (front to rear) 1 /8inch (3 mm)
Diagonal direction (front/rear to left/right) 3 /16 inch (5 mm)
See also “Floor Levelness and Central Unit“.
Network Environment
ii The customer must provide 2 static, (optionally 3)
“IPv4 addresses” for Smart TV.
Designation Standard IP Addresses
Factory setting of the modules 192.168.10.1
Master (static) 192.168.10.10
Satellite (static) 192.168.10.20
Camera 192.168.10.30
Customer PC 192.168.10.100
Smart TV 192.168.10.110
Special Accessories
Designation Number
of Items
Part Number
Shear connector assembly kit 10 1691201017
Assembly case for Tread
Scanner floor-level
1 1691200028
Centre cover for Tread
Scanner floor-level without
Camera
1 1691202094
Electrics
The power supply of the electrical cabinet
(power supply cable) must be connected by
an electrician with the applicable local qualifi-
cation.
The electrical power supply cable must be laid
only up to the electrical cabinet.
Allow for a suitable place on the wall for the
electrical cabinet.
Electrical Data
Function Specification
Power Supply 110 V, 15 A
50-60 Hz
1-phase
System performance 200 W
Maximum distance of transfer
points
Voltage supply
Network
• 33 feet (10 m)
• 33 feet (10 m),
optional 66 feet (20 m)
Degree of protection of diagnostic
modules
IP65
Degree of protection switch, cable
extensions, data cable, TV, etc.
n.a.
Dimensions electrical cabinet 15 1 /4x 9 1 /4x 6 inches
(387 x 234 x 150.8 mm)

Important: Always read and follow instructions. • 3
Fig. 4: Dimensions Of Measurement Bay
No. Designation Dimension
1Screen/Smart TV (special acces-
sory) max. distance to Tread
Scanner
26 1 /4feet (8 meter)
2Electrical cabinet/Switch and
access point - max. distance to
Tread Scanner
26 1 /4feet (8 meter)
3Straight drive-down path, min.
length
10 feet (3 meter)
4“Master” measuring unit 3 1
/2to 8 feet
(1.06 x 2.445 meter)
5“Satellite” measuring unit
6Straight drive-down path, min.
length
10 feet (3 meter)
Measurement Bay
Fig. 3: Dimensions Tread Scanner in mm
1 Master
2 Satellite
3 Direction of crossing
4 Camera housing
5 Marking for hazard zone

4 • Important: Always read and follow instructions.
Set-up Tread Scanner and Camera
➢ Both modules connected directly via network.
This installation is not suited to be set up on a working pit.
Fig. 5: Connecting the master and satellite to the network
1 Computer (optional: Digital Signage)
2 Electrical cabinet
3 Direction of travel
4 Adapter cable
5 Connection cable
6 Data cable

Important: Always read and follow instructions. • 5
Installation Tread Scanner on Floor
➢ For installation on working pit.
➢ Connect both modules individually to external switch.
➢No Camera possible.
Fig. 6: Connecting both modules individually to external switch
1 Computer (optional: Digital Signage)
2 External switch
3 Electrical cabinet
4 Direction of travel
5 Connection cable
6 Data cable
This set-up is not compatible with a floor-level installation of the Tread Scanner.

6 • Important: Always read and follow instructions.
Size
ii Attach display on left or right.
Fig. 7: Size
No. Designation Dimensions
Connection to quantity measurement system
1Max. width of measuring system 96 inches (2,445 m)
2Max. length of measuring system 41 inches (1,040 m)
3Min. inner track width 29 3 /8inches (0,745 m)
4Max. outer track width 80 7 /8inches (2,055 m)
5Min. access route
Access route (recommended)
118 inches (3,000 m)
157 1 /2inches (4,000 m)
6Distance between the ramps 29 3 /8inches (0,745 m)
7Min. distance of display (left/right)
from ramp
19 5 /8inches (0,500 m)
8Distance of Smart TV from ramp
Setup of version A
29 1 /2feet (9,000 m)
8Distance of Smart TV from ramp
Setup of version B
24 1 /2feet (7,500 m)
9Direction of crossing —
Tab. 1: Size
ii When positioning the ramp, do not place Tread Scanner in dirt and moisture.

Important: Always read and follow instructions. • 7
Foundation Layout
ii Only for Tread Scanner floor-level.
ii All dimensions in cm.

8 • Important: Always read and follow instructions.
Item Description Remark
1Cable conduit to the electrical cabinet Laying bends of min. Ø 80; Max. 45°
2Grade to water drain (about 2%)
3Finished floor top edge OKFFB
4Concrete quality min. C20/25 (DIN EN 19992-1-1)
5Crossing direction As reference
6Hazard zone Hazard area to mark the tread depth measuring device acc. to DIN
4844 T1
7Water discharge pipe
9Cable length of Tread Scanner module
max. 33 feet (10 m)
Observe distance to electrical cabinet
10 Horizontal finished floor level required Max. observational error ± 0.12 inches (3 mm); concrete base plate
frame flush with OKFFB

Important: Always read and follow instructions. • 9
Floor Levelness and Central Unit

10 • Important: Always read and follow instructions.
Checklist
Component Desired IP address if deviating from 1.5
Master
Satellite
Camera
Workshop PC
Smart TV
Number of DHCP clients
Set-up A (installation on surface)
1x Electrical cabinet with 2 power supply units (PartNumber)
2x Power supply cable Neutrik to M12, 33 feet (10 m) (85611860)
1x Data cable M12 to M12, 8.2 feet (2.5 m) (85611859)
1x Data cable M12 to RJ45, 33 feet (10 m) (85611858)
Set-up B (installation on working pit))
1x Electrical cabinet with 2 power supply units (PartNumber)
2x Power supply cable Neutrik to M12, 33 feet (10 m) (85611860)
2x Data cable M12 to RJ45, 33 feet (10 m) (85611858)
1x Data cable RJ45 to RJ45, 6.5 feet (2 m) (PartNumber)
1x External switch (PartNumber)
Supplementary equipment set Camera
1x 1x for electrical cabinet (PartNumber)
1x Cable set (85611863)
2x Optional filling piece with cover (PartNumber)
Desired measuring direction
Measurement only when pulling in
Measurement when pulling in and
moving out
Additional measuring direction(s)

Important: Always read and follow instructions. • 11
If the type C13 IEC cables included in the scope of delivery do not fit, the customer must provide 2
country-specific IEC cables.
Dimensions checked, see “Size“
Floor levelness checked, see “Floor Levelness and Central Unit“
Floor load-bearing capacity checked, see “General Test Conditions“
Minimum turning curve checked, see “Avoiding Minimum Turning Curve“

85611869 01 09/20 © Copyright 2020 Hennessy Industries LLC