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  9. Henny Penny Evolution Elite EEE-153 User manual

Henny Penny Evolution Elite EEE-153 User manual

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FM06-046B
TECHNICAL
MANUAL
EEE-153
EEE-154
WWeennddyy’’ss EEvvoolluuttiioonn
EElliittee™™ ((EElleeccttrriicc))
RReedduucceedd OOiill CCaappaacciittyy
OOppeenn FFrryyeerr
TECHNICAL
MANUAL
EEE-153
EEE-154
Contents
i
Table of Contents
Safety and Compliance.................................................................................................v
Chapter 1 Troubleshooting ..............................................................................................1
1.1 Introduction ...........................................................................................................1
1.2 Troubleshooting .....................................................................................................1
1.3 Error Codes...........................................................................................................4
Chapter 2 Info & Filter Button Stats ..................................................................................7
2.1 Info Button Stats ....................................................................................................7
2.2 Filter Button Stats ..................................................................................................7
Chapter 3 Information Mode ............................................................................................9
3.1 Information Mode Details......................................................................................10
3.1.1 1. E-LOG (Error Code Log) .............................................................................10
3.1.2 2. Last Load...................................................................................................10
3.1.3 3. Daily Stats ................................................................................................. 11
3.1.4 4. Oil Stats.....................................................................................................12
3.1.5 5. Review Usage............................................................................................12
3.1.6 6. Inputs ........................................................................................................13
3.1.7 7. Outputs .....................................................................................................13
3.1.8 8. Oil Temperature .........................................................................................14
3.1.9 9. CPU Temperature ......................................................................................14
Chapter 4 Product Program Mode..................................................................................15
4.1 Modifying Product Settings ...................................................................................15
Chapter 5 Level 2 Programming.....................................................................................19
5.1 Special Program Mode .........................................................................................19
5.1.1 SP-1 Temperature..........................................................................................21
5.1.2 SP-2 Language..............................................................................................21
5.1.3 SP-3 System Initialization ...............................................................................21
5.1.4 SP-4 Audio Volume........................................................................................21
5.1.5 SP-5 Audio Tone............................................................................................21
5.1.6 SP-6 Melt Cycle Selection ..............................................................................21
5.1.7 SP-7 Idle Mode Enabled.................................................................................21
5.1.8 SP-8 Filter Tracking Mode ..............................................................................22
5.1.8.1 MIXED.......................................................................................................22
5.1.8.2 GLOBAL....................................................................................................23
5.1.8.2.1 Split Vat...............................................................................................23
5.1.8.2.2 Full Vat ................................................................................................23
5.1.9 SP-9 Polish Duration......................................................................................24
5.1.10 SP-10 Change Filter Pad Reminder Time.......................................................24
5.1.11 SP-11 Clean-Out Time..................................................................................24
5.1.12 SP-12 Clean-Out Temperature ......................................................................24
5.1.13 SP-13 Cooking User IO ................................................................................24
5.1.14 SP-14 Number Of Baskets............................................................................24
5.1.15 SP-15 Cooking Indicator...............................................................................24
5.1.16 SP-16 2nd Language ...................................................................................24
5.1.17 SP-17 2nd Volume .......................................................................................25
Contents
ii
5.1.18 SP-18 Energy Save Mode.............................................................................25
5.1.19 SP-19 Fryer Type.........................................................................................25
5.1.20 SP-20 Vat Type............................................................................................25
5.1.21 SP-21 Auto-Lift Enabled ...............................................................................25
5.1.22 SP-22 Bulk Oil Supply ..................................................................................25
5.1.23 SP-23 Bulk Oil Disposal................................................................................26
5.1.24 SP-24 Serial Number Log .............................................................................26
5.1.25 SP-25 Program Code Change.......................................................................26
5.1.26 SP-26 Usage Code Change..........................................................................26
5.1.27 SP-27 Dispose Requires Code?....................................................................26
5.1.28 SP-28 Longer Fill Time .................................................................................27
5.1.29 SP-29 Let User Exit Fill.................................................................................27
5.1.30 SP-30 Skip “SKIM” Prompt ...........................................................................27
5.1.31 SP-31 2-Stage Wash Enabled.......................................................................27
5.2 Do Not Disturb .....................................................................................................27
5.3 Clock Set.............................................................................................................28
5.4 Data Logging, Heat Control, Tech, Stat, & Filter Control Modes................................28
5.5 Tech Mode...........................................................................................................28
5.5.1 T-1 Software..................................................................................................30
5.5.2 T-2 Fryer Type ...............................................................................................30
5.5.3 T-3 Push-Button Test......................................................................................30
5.5.4 T-4 All On Display Test ...................................................................................30
5.5.5 T-5 Segments Test .........................................................................................30
5.5.6 T-6 Digits Test................................................................................................30
5.5.7 T-7 Decimal Points Test..................................................................................30
5.5.8 T-8 LED’s Test ...............................................................................................30
5.5.9 T-17 Digital Inputs - HDE ................................................................................30
5.5.10 T-18 AIF Info (AIF PCB Communicating With Control PCB?) ...........................30
5.5.11 T-19 Outputs................................................................................................30
5.5.12 T-20 Pumps & Valves ...................................................................................31
5.6 Stats Mode ..........................................................................................................32
Chapter 6 Maintenance .................................................................................................35
6.1 Introduction .........................................................................................................35
6.2 Maintenance Hints ...............................................................................................35
6.3 Preventative Maintenance ....................................................................................35
6.4 Control Panel & Menu Card Replacement ..............................................................36
6.5 High Temperature Limit Control .............................................................................37
6.5.1 Checkout.......................................................................................................38
6.5.2 Replacement .................................................................................................38
6.6 Breakers .............................................................................................................43
6.6.1 Checking Procedure for Breaker .....................................................................43
6.7 Main Power Switch...............................................................................................44
6.7.1 Checkout.......................................................................................................44
6.8 Temperature Probe Replacement ..........................................................................45
6.8.1 Checkout.......................................................................................................45
6.8.2 Replacement .................................................................................................46
6.9 Oil Channel Clean-Out .........................................................................................48
6.10 Element Safety Switch........................................................................................48
6.10.1 Checkout.....................................................................................................48
6.10.2 Replacement ...............................................................................................49
6.11 Contactors .........................................................................................................50
6.11.1 Checkout .....................................................................................................51
Contents
iii
6.11.2 Replacement ...............................................................................................52
6.12 Solenoid Valves .................................................................................................54
6.12.1 Replacement ...............................................................................................54
6.13 Filter Pump & Motor............................................................................................57
6.13.1 Resetting Thermal Overload Switch...............................................................58
6.13.2 Motor Removal ............................................................................................58
6.13.3 Replacement Of Pump Motor ........................................................................60
6.14 JIB Pump...........................................................................................................60
6.14.1 Replacement ...............................................................................................60
6.15 Express Filter PC Board .....................................................................................62
6.15.1 Replacement ...............................................................................................62
6.16 Transformers .....................................................................................................63
6.16.1 Checkout.....................................................................................................63
6.16.2 Replacement ...............................................................................................64
6.17 Filter Motor Relay...............................................................................................65
6.18 Drain Pan Switch................................................................................................66
6.18.1 Replacement ...............................................................................................66
6.19 Filter Beacon®...................................................................................................68
6.19.1 Replacement ...............................................................................................68
6.20 Oil Level Probes.................................................................................................69
6.20.1 Checkout.....................................................................................................69
6.20.2 Replacement ...............................................................................................70
6.21 Drain Rod Microswitch........................................................................................72
6.21.1 Checkout.....................................................................................................72
6.21.2 Replacement ...............................................................................................72
6.22 Time Delay Relays (EEE-153 & EEE-154)............................................................73
6.22.1 Replacement ...............................................................................................73
Wiring Diagram ...........................................................................................103
Contents
iv
Preface
v
SSaaffeettyy aanndd CCoommpplliiaannccee
The Henny Penny unit has many safety features incorporated. However, the only way
to ensure safe operation is to fully understand the proper installation, operation, and
maintenance procedures. The instructions in this manual have been prepared to aid
you in learning the proper procedures. Where information is of particular importance
or is safety related, the words DANGER, WARNING, CAUTION, or NOTICE are used.
Their usage is described as follows:
DDAANNGGEERR!! indicates hazardous situation which, if not
avoided, will result in death or serious injury.
DDAANNGGEERR!!
WWAARRNNIINNGG!! indicates hazardous situation which, if not
avoided, could result in death or serious injury.
WWAARRNNIINNGG!!
CCAAUUTTIIOONN!! indicates hazardous situation which, if not
avoided, could result in moderate or minor injury.
CCAAUUTTIIOONN!!
NOTICE
NOTICE
is used for information considered important
regarding property damage.
Preface
vi
SHOCK HAZARD SYMBOLS
HOT SURFACE SYMBOLS
These are the original version controlled Henny Penny instructions for Wendy’s
Evolution Elite Reduced Oil Capacity Electric Open Fryer Model EEE-153 and 154.
This manual is available on the Henny Penny Public website (www.hennypenny.com).
Read these instructions completely prior to installation and operation of this appliance
to ensure compliance to all required installation, operation and safety standards. Read
and obey all safety messages to avoid damage to the appliance and personal injury.
•TThhiiss ffrryyeerr mmuusstt bbee iinnssttaalllleedd aanndd uusseedd iinn aa wwaayy tthhaatt
wwaatteerr ddooeess nnoott ccoonnttaacctt tthhee ooiill wwhhiicchh ccaann ccaauussee
ssppllaasshhiinngg aanndd bbooiilliinngg oovveerr ooff ooiill aanndd sstteeaamm lleeaaddiinngg
ttoo ppeerrssoonnaall iinnjjuurryy;; eexxcclluuddeess nnoorrmmaall pprroodduucctt
mmooiissttuurree..
•BBuurrnn rriisskk!! DDoo nnoott mmoovvee tthhee ffrryyeerr oorr ffiilltteerr ddrraaiinn ppaann
wwhhiillee ccoonnttaaiinniinngg hhoott ooiill.. PPeerrssoonnaall iinnjjuurryy oorr sseerriioouuss
bbuurrnnss ccaann rreessuulltt ffrroomm ssppllaasshhiinngg hhoott ooiill..
This appliance is intended for commercial use in kitchens of restaurants, bakeries,
hospitals, etc. but not for the continuous mass production of food such as in a factory
setting. During use the units airborne A-weighted emission sound pressure is below
70 db(A). All repairs must be performed by the manufacturer, its service agent or
similarly qualified persons in order to avoid a hazard.
Always use strain relief. The provided power cord must be installed with a strain relief
in a way that if the strain relief fails, wires L1, L2, L3 and N must draw taunt and fail
first. If the supplied power cord or an existing one becomes damaged, do not use it;
rather, replace it with a known good power cord. The power cord must be replaced by
the manufacturer, its service agent or similarly qualified persons in order to avoid a
hazard.
Proper daily, weekly, monthly, quarterly and yearly maintenance must be performed
on this appliance to ensure safe and continuous operation. This appliance must never
be cleaned with a water jet or steam cleaning tool. Cleaning brushes are shipped with
the appliance and proper cleaning instructions are included in this manual.
Proper maintenance also increases the usable life of the appliance and oil, which
reduces lifetime operating costs. Additionally, old oil increases the possibility of surge
Preface
vii
boiling and fire due to the reduced flash point of the oil. The oil temperature must
never exceed 450⁰ F (230⁰ C).
This appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unless
they have been given supervision or instruction concerning use of the appliance by a
person responsible for their safety. Children should be supervised to ensure that they
do not play with the appliance.
This appliance is not intended to be operated by means of an external timer or a
separate remote control system.
Preface
viii