Henny Penny EVOLUTION ELITE EEE-182 User manual

REGISTER WARRANTY ONLINE AT WWW.HENNYPENNY.COM
TECHNICAL
MANUAL
REGISTER WARRANTY ONLINE AT WWW.HENNYPENNY.COM
EVOLUTION ELITETM (Electric)
MODEL
EEE-181
EEE-182
EEE-183
EEE-184
REDUCED OIL CAPACITY OPEN FRYER

Model EEE-182
i
TABLE OF CONTENTS
Section Page
Section 1. TROUBLESHOOTING................................................................................... 1-1
1-1 Introduction .......................................................................................... 1-1
1-2 Safety.................................................................................................... 1-1
1-3 Troubleshooting.................................................................................... 1-2
1-4 Error Code Table .................................................................................. 1-6
Section 2. INFO & FILTER BUTTON STATS................................................................. 2-1
2-1 INFO Button Stats ................................................................................ 2-1
2-2 FILTER Button Stats ............................................................................ 2-1
Section 3. INFORMATION MODE.................................................................................. 3-1
3-1 Information Mode Details .................................................................... 3-1
Section 4. Product Program Mode .................................................................................... 4-1
4-1 Modifying Product Settings.................................................................. 4-1
Section 5. LEVEL 2 PROGRAMMING ........................................................................... 5-1
5-1 Special Program Mode ......................................................................... 5-1
5-2 Do Not Disturb ..................................................................................... 5-10
5-3 Clock Set .............................................................................................. 5-11
5-4 Data Logging, Heat Control, Tech, Stat & Filter Control Modes ........ 5-11
5-5 Tech Mode............................................................................................ 5-12
5-6 Stats Mode............................................................................................ 5-18
Section 6. MAINTENANCE SECTION........................................................................... 6-1
6-1 Introduction .......................................................................................... 6-1
6-2 Maintenance Hints................................................................................ 6-1
6-3 Preventive Maintenance ...................................................................... 6-1
6-4 Control Panel and Menu Card Replacement ........................................ 6-2
6-5 High Temperature Limit Control.......................................................... 6-3
6-6 Breakers................................................................................................ 6-8
6-7 Main Power switch............................................................................... 6-9
FM06-041
Revised 1-05-16
July 2016

Model EEE-182
ii
Section 6. MAINTENANCE SECTION (Continued)
6-8 Temperature Probe Replacement.......................................................... 6-9
6-9 Oil Channel Clean-Out......................................................................... 6-11
6-10 Element Safety Switch ......................................................................... 6-12
6-11 Contactors............................................................................................. 6-13
6-12 Solenoid Valves .................................................................................... 6-15
6-13 Filter Pump & Motor............................................................................ 6-17
6-14 JIB Pump .............................................................................................. 6-20
6-15 Express Filter PC Board ....................................................................... 6-20
6-16 Transformers......................................................................................... 6-21
6-17 Filter Motor Relay ................................................................................ 6-22
6-18 Drain Pan Switch.................................................................................. 6-23
6-19 Filter Beacon®....................................................................................... 6-24
6-20 Oil Level Probes................................................................................... 6-25
6-21 Drain Rod Switch ................................................................................. 6-27
Wiring Diagrams - 208/240V .................................................................................. 6-28
Wiring Diagrams - 380-415V .................................................................................. 6-34
Section 7. PARTS SECTION
7-1 Introduction .......................................................................................... 7-1
7-2 Genuine Parts ....................................................................................... 7-1
7-3 How To Order....................................................................................... 7-1
7-4 Prices .................................................................................................... 7-1
7-5 Delivery ................................................................................................ 7-1
7-6 Warranty ............................................................................................... 7-1
Spare Parts Lists
TABLE OF CONTENTS
Section Page
July 2016

Model EEE-182
1-1
1-1. INTRODUCTION This section provides troubleshooting information in the form
of an easy to read table.
 Ifaproblemoccursduringtherstoperationofanewfryer, 
recheck the installation per the Installation Section of this
manual.
Before troubleshooting, always recheck the operation pro-
cedures per Section 3 of this manual.
SECTION 1. TROUBLESHOOTING
Where information is of particular importance or safety related,
the words DANGER, WARNING, CAUTION, and NOTICE
are used. Their usage is described below.
SAFETY ALERT SYMBOL is used with DANGER,
WARNING, or CAUTION which indicates a personal
injury type hazard.
NOTICE is used to highlight especially important
information.
CAUTION used without the safety alert symbol indicates
a potentially hazardous situation which, if not avoided,
may result in property damage.
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury.
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury.
DANGER INDICATES AN IMMINENTLY
HAZARDOUS SITUATION WHICH, IF NOT
AVOIDED, WILL RESULT IN DEATH OR
SERIOUS INJURY.
1-2. SAFETY
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Model EEE-182
1-2
1-3. TROUBLESHOOTING To isolate a malfunction, proceed as follows:
 1. Clearlydenetheproblem(orsymptom)andwhenit 
occurs.
2. Locate the problem in the Troubleshooting table.
3. Review all possible causes. Then, one-at-a-time work
through the list of corrections until the problem is solved.
4. Refer to the maintenance procedures in the Maintenance
Section to safely and properly make the checkout and
repair needed.
If maintenance procedures are not followed correctly,
injuries and/or property damage could result.
July 2016

Model EEE-182
1-3
Problem Cause Correction
POWER switch ON
but fryer completely
inoperative
• Open circuit • Plug fryer in
• Check breaker or fuse at supply
box
• (Non-US/some Int’l. locations
only)
Breakers in fryer tripped-open
left door and reset breaker on
fryer; See below
Oil will not heat but lights
are on
• All power cords not
plugged-in
• Unit has 2 power cords; make
sure both are plugged-in
Control error code “E-10” • Open high limit circuit • Let unit cool down (15-20
minutes), reset the high limit
switch on the inside of the
LH door; if high limit does
not reset, high limit must be
replaced.
Vatisunder-lled • JIB is low or empty
• JIB oil line is clogged or
collapsed
• Filter pan needs cleaned
• Fill the JIB
• Check JIB line
• Cleanlterpanandchange
paper or pad
July 2016

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1-4
Problem Cause Correction
Oil foaming or boiling
over top of vat
• Water in oil
• Improper or bad oil
• Improperltering
• Improper rinsing after
cleaning the vat
• Drain and clean oil
• Use recommended oil
• Refertolteringprocedures
• Clean and rinse vat and then
dry thoroughly
Oil will not drain from vat • Drain valve clogged
with crumbs
• Drain trough clogged
• Open valve, force cleaning
brush through drain
• Remove right side panel and
remove plug from end of
trough and clean trough
Filter motor runs but
pumps oil slowly
• Filter line connections
loose
• Filter paper or pad
clogged
• Tightenalllterline
connections
• Changelterpaperorpad
Bubbles in oil during
entirelteringprocess
• Filter pan not
completely engaged
• Filter pan clogged
• Damaged O-ring on
lterlinereceiveron
fryer
• Makesurelterpanreturnline
is pushed completely into the
receiver on the fryer
• Clean pan and change paper or
pad Change O-ring
Control error code “E-31” • Elements are up • Lower elements back into vat
Filter motor will not run • Power cord for vat #1 is
not plugged-in
• Open circuit
• the thermal reset button
on the rear of the pump
motor is tripped
• Plug power cord into
receptacle
• Breakers in fryer tripped; open
left door and reset breaker on
fryer
• Allow time for the motor
to cool and then, using a
screwdriver, press hard against
the button until it clicks
July 2016

Model EEE-182
1-5
DISPLAYED PROMPT SECTION
 “ISPOTFILLED”ltererror
prompt
• All oil did not completely
 returnafteraltercycle
• Have manager follow prompts
• IsJIBfull?Ifnot,llJIB
“CHECK PAN” prompt • Filter pad clogged • Replacelterpad/cleanpan.
“FILTER PAN MISSING”
prompt appears
• Filter pan not completely
engaged
• Filter pan missing
• Filter pan interlock not
engaged
• Adjustlterpan
• Find pan and replace
•Adjustlterpantoengage
interlock
“CHANGE FILTER PAD”
prompt appears
• Filter pad has not been
changed within a 24hr time
period; Main power switch
 wasturnedoffduringlter
pad change
• Drain pan microswitch stuck
•Replaceoldlterpadwith
 NEWlterpadwithmain
power switch turned on.
*NOTE* 24/7 store replace
  ltertwiceaday.
• Check microswitch
July 2016

Model EEE-182
1-6
1-4. ERROR CODES In the event of a control system failure, the digital display
shows an error message. The message codes are shown in the
DISPLAY column below. A constant tone is heard when an er-
ror code is displayed, and to silence this tone, press any button.
DISPLAY CAUSE CORRECTION
“E-4” Control board overheating Turn switch to OFF position, then turn
switch back to ON; if display shows “E-4”,
the control board is getting too hot; check
the louvers on each side of the unit for
obstructions
“E-5” Oil overheating Turn switch to OFF position, then turn switch
back to ON; if display shows “E-5”, the
heating circuits and temperature probe should
be checked
“E-6A” Temperature probe open Turn switch to OFF position, then turn switch
back to ON; if display shows “E-6A”, the
temperature probe should be checked
“E-6B” Temperature probe shorted Turn switch to OFF position, then turn switch
back to ON; if display shows “E-6B”, the
temperature probe should be checked
“E-10” High limit Let unit cool down (15-20 minutes), press the
high limit reset switch located on the LH door.
If the high limit does not reset, high limit must
be replaced
“E-15” Drain Switch Make sure drain knob is completely pushed-in;
if E-15 persists, have drain switch checked
“E-18-A”
“E-18-B”
“E-18-C”
Left level sensor open
Right level sensor open
Both level sensors open
Turn switch to OFF position, then turn switch
back to ON; if display still indicates a failed
sensor, have the connections checked the
control board; have sensor checked & replaced
if necessory
July 2016

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1-7
1-4. ERROR CODES (Continued)
DISPLAY CAUSE CORRECTION
“E-21” Slowheatrecovery Haveacertiedservicetechniciancheckthefryerforcorrect
voltage to the unit; have the contactors and heating element
checked; have unit checked for loose or burnt wires
“E-31” Elements are up Lower elements back into the vat
“E-41”, “E-46” Programming Turn switch to OFF, then back to ON; if display shows any
failure of these error codes, have the controls re-initialized; if error
code persists, have the control board replaced
“E-47” Analog converter Turn switch to OFF, then back to ON; if “E-47” persists,
chip or 12 volt have the I/O board, or the PC board replaced; if speaker
supply failure tones are quiet, probably I/O board failure; have the I/O
board replaced
“E-48” Input system Turn switch to OFF, then back to ON; have control PC board
error replaced if “E-48” persists
“E-54C” Temperature input Turn switch to OFF, then back to ON; have control PC board
error replaced if “E-54C” persists
“E-60” AIF PC board not Turn switch to OFF, then back to ON; if “E-60” persists,
communicating have the 1.5 amp fuse on the AIF PC board checked;
with control PC have the connector between the PC boards checked;
board replace AIF PC board or control PC board if necessary
“E-93-A” Auto lift motor If auto lift feature is not operating, have each of the
“24 VDC” malfunction auto lift motors checked.
“SUPPLY or failure
TRIPPED”
July 2016

Model EEE-182
2-1
SECTION 2. INFO & FILTER BUTTON STATS
2-1. INFO BUTTON STATS Actual Oil Temperature
1. Press and the actual oil temperature shows in the
display, for each vat.
Set-point Temperature
2. Press twice and SP shows in the display, along with
the set-point (preset) temperature of each vat.
Recovery Information for each Vat
1. Press 3 times and REC shows in the left display and
the recovery time that oil temperature went from 250°F
(121°C) to 300°F (149°C) shows in the right display. For
example, means it took 5 minutes and
30 seconds for the oil temperature to recover to 300°F
(149°C) from 250°F (121°C).
If no buttons are pressed within 5 seconds in any of stats
modes, the controls revert back to normal operation.
Cook Cycles Remaining before Filtering
1. Press and release either button and the left display
shows “COOKS REMAINING” and the right display
 showsthenumberofcookcyclesbeforethenextautolter.
For example,
means after 3 more cook cycles on the left vat, the controls
 askstheoperatoriftheyarereadytolterornot.But,6
more cook cycles remain on the right vat.
Time and Date
2. Press either twice and ‘FILTERED” shows in the
diplays, along with the time-of-day and date of the last
 lter.
REC 5:30
2-2. FILTER BUTTON STATS
REMA INING 3 6
July 2016

Model EEE-182
3-1
SECTION 3. INFORMATION MODE
This historic information can be recorded and used for opera-
tional and technical help and allows you to view the following:
• 1. E-LOG
• 2. LAST LOAD
• 3. DAILY STATS
• 4. OIL STATS
• 5. REVIEW USAGE
• 6. INPUTS
• 7. OUTPUTS
• 8. OIL TEMP
Not all Information Mode functions are discussed in this
section. To ensure proper operation of fryer, please
consult Henny Penny Corp. before changing any of these
settings. For more information on these functions, contact
Technical Support at 1-800-417- 8405, or 1-937-456-8405.
1. E-LOG (error code log)
Press and buttons at the same time and “*INFO
MODE*” shows in the display, followed by “1. E-LOG”.
Press and to exit Information Mode at any time.
Press and “A. (date & time) *NOW* show in displays.
This is the present date and time.
Press and if a error was recorded, “B. (date, time, and
error code information)” shows in display. This is the latest
error code that the controls recorded.
Press and the next latest error code information can be
seen.
Up to 10 error codes (B to K) can be stored in the E-LOG
section.
• 9. CPU TEMP
• 10. COMMUNICATION INFO
• 11. ANALOG INFO
• 12. ACTIVITY LOG
• 13. OIL LEVELS
• 14. PUMP VALVE INFO
• 15. AIF INFO
3-1. INFORMATION MODE
DETAILS
July 2016

Model EEE-182
3-2
2. LAST LOAD (Information on recent cook cycles)
Press and “2. LAST LOAD” show in displays.
Press a timer button or for the product you want to
viewthecookdataandtheLEDashes.
Press button to start viewing the cook data.
Forexample,iftheleft LEDisashing,“PRODUCT
FRY L1” show in displays.
Iftheright LEDisashing,“PRODUCTFRYR2”show
in displays.
Press button to start viewing the cook data.
3-1. INFORMATION MODE
DETAILS (Continued)
FUNCTION DISPLAY EX:
Product (Last product cooked) PRODUCT FRY L1
Time of day the last Cook Cycle was started STARTED FEB 4 2:25P
Actual Elapsed cook Time (Real seconds) ACTUAL TIME 1:06
Programmed cook Time PROG TIME 1:00
Max Temp during Cook Cycle MAX TEMP 350°F
Min Temp during Cook Cycle MIN TEMP 313°F
Avg Temp during Cook Cycle AVG TEMP 322°F
Heat On (percentage) during Cook Cycle HEAT ON 45%
Ready? (Was fryer Ready before start?) READY? YES
When Cook Cycle was stopped: Early QUIT AT 0:10 REM
OR
After complete Cook Cycle *DONE* +6 SEC
Difference (%) between actual and ACT/PROG 1%
programmed cook time
July 2016

Model EEE-182
3-3
3-1. INFORMATION MODE
DETAILS (Continued)
3. DAILY STATS (Operational info of fryer for last 7 days)
Press and “3. DAILY STATS” show in displays.
Press button to start viewing the cook data.
Press the right to view data for other days of week.
Day this data was recorded for APR-30 TUE*
Number of Hours:Minutes the fryer was on (L/R) ON HRS TUE* 3:45
Numberoftimesltered (L/R)FILTERED TUE*4
Numberoftimeslterskipped (L/R)SKIPPED TUE*4
Number of times oil added (L/R) ADD OIL TUE* 4
Number of times oil discarded (L/R) DISPOSE TUE* 0
Oil temperature recovery time (L/R) RECOVERY TUE*1:45
Total number of cook cycles that day (L/R) TOT CK TUE* 38
Number of cycles stopped before *DONE* QUIT CK TUE* 2
Cook Cycles for Product #1 TUE* COOK -1- 17
Cook Cycles for Product #2 TUE* COOK -2- 9
Cook Cycles for Product #3 TUE* COOK -3- 5
Cook Cycles for Product #4 TUE* COOK -4- 0
Cook Cycles for Product #5 TUE* COOK -5- 0
Cook Cycles for Product #6 TUE* COOK -6- 6
Cook Cycles for Product #7 TUE* COOK -7- 0
Cook Cycles for Product #8 TUE* COOK -8- 0
Cook Cycles for Product #9 TUE* COOK -9- 1
Cook Cycles for Product #0 TUE* COOK -0- 0
FUNCTION DISPLAY EX:
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Model EEE-182
3-4
4. OIL STATS (info of current oil and avg. of last 4 batches of oil)
Press and “4. OIL STATS” show in displays.
Press button to start viewing the cook data.
Press and hold a product button (1 to 4) to view the data from
one of the previous 4 batches of oil used.
Press to view oldest oil data: Ex: OIL-4 14 DAYS
Press to view 3rd oldest oil data: Ex: OIL-3 12 DAYS
Press to view 2nd oldest oil data: Ex: OIL-2 15 DAYS
Press to view previous batch of oil: Ex:OIL-1 13 DAYS
To obtain the most accurate oil information, use the
“3.DISPOSE” step in the Filter Menu (press and hold )
to drain the oil from the vat.
3-1. INFORMATION MODE
DETAILS (Continued)
Start date of new oil NEW OIL MAR-23
Number of days oil in use (L/R) OIL USE 4 DAYS
Numberofltersonthisoil (L/R)FILTERED 4
Numberoftimeslterskipped (L/R)SKIPPED 0
Number of cook cycles on this oil (L/R) TOT CK 38
Average number of days per oil change (L/R) AVG DAYS
PER OIL CHANGE 13.8 DAYS
Average number cook cycles per oil change (L/R) AVG CKS PER
OIL CHANGE 388 CKS
FUNCTION DISPLAY EX:
July 2016

Model EEE-182
3-5
Day the usage data was previously reset SINCE APR-19 3:00P
Number of Hours the fryer was on (L/R) ON HRS 4
Numberoftimesltered (L/R)FILTERED 4
Numberoftimeslterskipped (L/R)SKIPPED 0
Number of times oil added (L/R) ADD OIL 4
Number of times oil discarded (L/R) DISPOSE 1
Total number of cook cycles (L/R) TOT CK 38
Number of cycles stopped before *DONE* QUIT CK 2
Cook Cycles for Product #1 COOK -1- 17
Cook Cycles for Product #2 COOK -2- 9
Cook Cycles for Product #3 COOK -3- 5
Cook Cycles for Product #4 COOK -4- 0
Cook Cycles for Product #5 COOK -5- 0
Cook Cycles for Product #6 COOK -6- 6
Cook Cycles for Product #7 COOK -7- 0
Cook Cycles for Product #8 COOK -8- 0
Cook Cycles for Product #9 COOK -9- 1
Cook Cycles for Product #0 COOK -0- 0
Reset usage data:
Enter the Usage Code - 1, 2, 3 RESET USAGE /
on this step to zero out all the ENTER CODE ------
usage information
5. REVIEW USAGE(accumulated info since the data was reset)
Press and “5. REVIEW USAGE” show in displays.
Press button to start viewing the cook data.
FUNCTION DISPLAY EX:
3-1. INFORMATION MODE
DETAILS (Continued)
July 2016

Model EEE-182
3-6
6. INPUTS
Press and “6. INPTS” and “HDE” show in displays.
H = HIGH LIMIT - If “H” is present, the high limit is good. If “-”
shows then the high limit is tripped out (overheated) or discon-
nected.
D = DRAIN SWITCH - If “D” is present, the drain handle (when
applicable) is closed. If “-” shows then the drain is open or the
switch is faulty.
E = ELEMENT SWITCH - If “E” is present, the element switch is
good. If “-” shows in the display, the element is in the upright
position, or the switch is faulty.
Press button and an underscore (“_”) indicates the input is
not presently detected. A Checkmark (“√” ) indicates the signal is
detecting a normal input. A blinking (“X”) indicates the signal is
presently detected, but is detected as a half-wave (partially failed)
input.
TheH,D,Esignalsabovearewiredinseries.Therstsignalmiss-
ing out of this sequence l generally causes all signals to the right of it
to be missing as well.
7. OUTPUTS
Press and “7. OUPTS” and “S-H-” show in displays.
S = SAFETY CONTACTOR - Press to turn off and on the
safety (primary) contactor
H = HEAT CONTACTOR - Press to turn off and on the heat
contactor.
( turns off and on the safety (primary) contactor for the left
vat of a split vat fryer, and turns off and on the heat contactor.)
8. OIL TEMPERATURE
Press and “8.OIL TMP” shows in the left display and the
oil temperature shows in the right display.
9. CPU TEMPERATURE
Press and “9.CPU TMP” shows in the left display and the
current PC board temperature shows in the right display.
3-1. INFORMATION MODE
DETAILS (Continued)
July 2016