Henny Penny LVE 30 Series User manual

FM08-719A©McDonald’s Corporation · Planned Maintenance Manual · Revised August 2020
Hazards
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Equipment alerts
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equipment while doing a procedure.
Tips
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or this icon to find helpful tips about how to do a procedure.
FRYERS FR 25
Henny Penny Corp.
Open Fryer - Electric
LVE 30X
Cross reference (optional)
Daily maintenance tasks
FR 25D01 Maintenance Filter
& Fryer Vat
Cleaning
Weekly maintenance tasks
FR 25W01 Clean Behind
Fryer
Quarterly maintenance tasks
FR 25Q01 Check Filter
System O-Rings
FR 25Q02 Deep Clean
Annual maintenance tasks
FR 25A1-T Inspection
Model LVE 30X
Henny Penny Corp
.Open Fryer Electric LVE 30X FR25

Maintenance Filter & Fryer Vat Cleaning Daily FR 25 D01
FM08-720A ©McDonald’s Corporation · Planned Maintenance Manual · Revised August 2020 Page 1 of 4
Why
Cleans the vat of crumbs and filters the oil thoroughly to prolong the life of the oil
Time required
5 minutes to prepare
10 minutes per vat to complete.
Time of day
During low volume hours.
Hazard icons
Tools and supplies
Heat-Resistant
Gloves, filtering
Face shield
Apron, heat-resistant
Hi-Temp Tool with Multi-Use Pad and Detail Brush
McFilteringKit for built-in
filtering system, sample
Cleanser
KAY®QSR Fryer
KAY®QSR Heavy
Duty Degreaser
So
lution
Clean, Sanitizer-soaked
towels
Bucket, soiled towels 3-Compartment Sink - KAY®SolidSenseTM All-Purpose
Super Concentrate (APSC) Solution
Goofer Tool
Procedure
1
Put on protective gear
Use all McDonald’s approved
safety equipment, including
apron, face shield and heat-
resistant gloves.
Hot oil can cause severe
burns
2
Check filter pan
Make sure filter drain pan and
pan cover are properly in
place with the filter pipe
tightly connected.
If the filter drain pan or pan
cover is not properly
installed, an alert will display.
3
Enter the Oil and Filter menu
Make sure the oil is hot, to get
the best results from filtering.
Tap the Settings button, and
then tap to enter the Oil &
Filter menu.
4
Enter Daily Maintenance Filter
Tap Daily Filter to enter the
Daily Maintenance Filter
procedure.

Maintenance Filter & Fryer Vat Cleaning (continued)
FM08-720A ©McDonald’s Corporation · Planned Maintenance Manual · Revised August 2020 Page 2 of 4
He
nny Penny Corp.Open Fryer Electric LVE 30X
Daily
FR 25 D01
5
Start Daily Filter
Follow prompts to start the
Daily Filter.
-For split vats, choose left
or right side.
-As prompted skim the vat
to remove floating
crumbs.
- Tap Start Filter to drain
the oil. Draining displays.
-Tap X to exit the Daily
Filter screen and return to
normal operation.
6
Lift elements
Once oil has drained, remove
basket support, and use lift
tool to raise the hinged
elements from the vat.
Use heat-resistant gloves
when lifting elements or
burns could result.
Be careful not to damage high
limit probe(s) in center of
elements.
7
Scrub inside vat
Attach thePad to theHi-
Temp Pad Holder and
moisten with shortening.
Sprinkle KAY®QSRFryer
Cleanser on the Pad and scrub
the walls, corners, and bottom
oftheinside of the vat. Use
the Hi-Temp Detail Brush to
remove soil built up and
debris fromheating element
coils, corners and bottom of
vats and other hard-to-reach
areas.
Be careful not to damage the
sensing probes and DO NOT
scrub elements or breading
will stick and burn.
KAY®QSRFryer Cleanser
8
Drain complete
Once the vat is clean, Drain
Complete displays.
9
Washing
Lower the elements and then
tap the Start Wash, play
button. Washing displays. Oil
is circulated through the vat.
10
Wash complete
Once wash cycle is complete,
Wash Complete displays.
Buttons for Repeat Wash or
Start Rinse are available. If
vat is not yet clean, tap the
Repeat Wash arrow and step
9 is repeated.
11
Rinsing
If vat is clean, tap the Start
Rinse, play button. Rinsing
displays. The oil is pumped
into the vat and rinses it.
12
Rinse complete
Once completed, Rinse
Complete displays with
buttons for Repeat Rinse or
Start Polish. If vat is not yet
clean, tap the Repeat Rinse
arrow and step 11 is repeated.
13
Polishing
If vat is clean, tap the Start
Polish, play button and oil is
circulated through the filter
system for 5 minutes.
-A Skip Polish action
button is available to exit
the polish step at any
point in the process.
- Continue to step 14.
14
Refilling
Once the polish cycle is
complete, Refilling displays
and the vat fills with oil.

Maintenance Filter & Fryer Vat Cleaning (continued)
FM08-720A ©McDonald’s Corporation · Planned Maintenance Manual · Revised August 2020 Page 3 of 4
He
nny Penny Corp.Open Fryer Electric LVE 30X
Daily
FR 25 D01
15
Refill complete
Once vat is full, Refill
Complete displays.
- Tap the Start Heat play
button to begin heating
the oil.
-A Skip Heat action
button is also available to
proceed without heating
the oil.
16
Change filter pad
Open the door, pull-out the
filter drain pan assembly
using the handle on the drain
pan.
This pan could be hot!
Use heat-resistant gloves
or severe burns could
result.
17
Remove filter drain pan cover
Lift the pan cover from the
drain pan and set aside.
18
Remove crumb basket
Lift the crumb basket from
the drain pan. Wipe the oil
and crumbs from the crumb
basket and discard. Set aside.
19
Remove filter pad retaining
ring
Remove the filter pad
retaining ring set aside.
20
Remove filter pad from pan
Pull the filter pad from the
pan and discard pad.
21
Remove bottom screen
Pull the bottom screen from
pan set aside.
22
Clean drain pan
Take the removable parts to
the 3-compartment sink to
wash in KAY®SolidSenseTM
All-Purpose Super
Concentrate (APSC)
Solution and rinse
thoroughly with warm water.
Allow to air dry before
reassembling.
KAY®SolidSenseTM All-
Purpose Super
Concentrate (APSC)
23
Reassemble
Reassemble in reverse order,
placing the bottom screen into
the filter pan first, followed
by the new filter pad,
retaining ring, crumb catcher,
and then lid.
Be sure that the drain pan,
bottom screen, crumb catcher,
and the retaining ring are
thoroughly dry before placing
filter pad into pan as water
will dissolve the filter pad
24
Activate screen lock
On the control panel, swipe
up and tap the lock icon. The
screen locks for 10 seconds
for cleaning.

Maintenance Filter & Fryer Vat Cleaning (continued)
FM08-720A ©McDonald’s Corporation · Planned Maintenance Manual · Revised August 2020 Page 4 of 4
He
nny Penny Corp.Open Fryer Electric LVE 30X
Daily
FR 25 D01
25
Clean control panel
Wipe the control panel with a
clean, sanitizer-soaked towel
sprayed with KAY®
SolidSenseTM All-Purpose
Super Concentrate (APSC)
Solution.
Do not splash water on or
around controls or damage to
the control may occur.
26
Clean exterior of Fryer
Wipe down the exterior ofthe
fryer with a clean, sanitizer-
soaked towel sprayed with
KAY®QSRHeavy Duty
Degreaser Solution.Rinse
with a separate clean,
sanitizer-soaked towel.
KAY®QSRHeavy Duty Degreaser Solution

Check FilterDrain Pan O-Rings Quarterly FR 25 Q01
FM08-721A ©McDonald’s Corporation · Planned Maintenance Manual · Revised August 2020 Page 1 of 1
Henny Penny Corp
Open Fryer Electric LVE 30X
Quarterly
FR 25Q01
Why
To seal the drain pan tube and fryer plumbing connection, allowing for proper filter pump suction.
Time required
5 minutes to examine and replace if necessary
Time of day
Start of day or any time the fryer is not filtering.
Hazard icons
Tools
Small flat-head
screwdriver
Heat Resistant
Gloves
Procedure
1
Pull-out filter drain pan
Open the door and pull the
filter drain pan assembly out,
using the handle on the drain
pan.
This pan could be hot! Use
heat-resistant glovesor
severe burns could result.
2
Check O-rings
Visually check the O-rings on
the tube of the filter drain pan
for any cracks or breaks and
replace quarterly or as
necessary.
O-ring failure will cause the
filter pump to not return oil
from the pan to vats during
filter cycles.Replace
Good
3
Remove old O-rings
Using a small, flat-bladed
screwdriver, pry up on the
O-rings and pull all 3 off the
end of the tube.
Only use Henny Penny
approved replacement O-rings
which will withstand high
temperatures.
4
Install new O-rings
Roll new O-rings into the
notches on the tube.
Use cool cooking oil to aid in
O-ring lubrication during
replacement.

Vat Deep Clean Procedure Quarterly FR 25 Q02
FM08-722A ©McDonald’s Corporation · Planned Maintenance Manual · Revised August 2020 Page 1 of 5
Henny Penny Corp
Open Fryer Electric LVE 30X
Quarterly
FR 25Q02
Why
To thoroughly clean the vat by removing caramelized oil from vat
Time required
1 hour
15 minutes to prepare & complete per vat
Time of day
After close if not 24-hour store
For 24-hour restaurants: The task can be performed one
vat at a time. You will be able to serve customers with
remaining vats not immediately adjacent.
Hazard icons
Tools and supplies
Heat-Resistant
Gloves
Face shield
Apron, heat-resistant
Heat-Resistant Pail
Hi-Temp Tool with Multi-Use Pad and Detail
Brush
KAY®QSR Heavy
Duty Degreaser
Paper towels
- 3-Compartment Sink
- KAY®SolidSenseTM All-
Purpose Super Concentrate
(APSC) Solution
½ Gallon Stainless
Ste
el Pitcher
Goofer Tool
Procedure
1
Perform Filter Cycle
To get the best results from
the deep clean process,
perform a filter cycle before
proceeding to deep clean
mode. To activate a filter
cycle, tap the Oil Info icon
and then tap the Express
Filter button that appears in
the Oil Info screen.
2
Cover Vats
Cover adjoining vats to
avoid accidentally
contaminating oil with fryer
Deep Clean solution.
Do not cook product in an
adjoining vat when the Deep
Clean process is in progress
to avoid contaminating the
oil and product.

Vat Deep Clean (continued)
FM08-722A ©McDonald’s Corporation · Planned Maintenance Manual · Revised August 2020 Page 2 of 5
Henny Penny Corp
.Open Fryer Electric LVE 30X
Q
uarterly FR 25Q02
3
Put on protective gear
Use all McDonald’s
approved safety equipment,
including apron, face shield
and heat-resistant gloves.
Hot oil or water can cause
severe burns.
4
Enter Deep Clean Mode
Tap the Settings button to
display the Settings menu,
and then tapDeep Clean
toenter Deep Clean Mode.
5
Enter Code
Enter passcode 1234 by
tapping the number buttons.
6
Vat Choice (Split Vats Only)
and Warnings
For split vats, select deep
clean oneor both sides.
The display shows Deep
Clean Left Side,Deep
Clean Right Side, orDeep
Clean Both Sides.
-Tap the choice for the
deep clean to be
performed.
-Full vats do not have
this option.
Burn Risk warnings display.
-Ensure all PPE is
properly worn.
-Tap OK and Confirm to
proceed with the Deep
Clean.
-Or tap Cancel to exit.
7
Filter Drain Pan Empty
A deep clean requires an
empty filter drain pan.
Check the filter drain pan
for oil, and then tap:
-
-
No, if oil is not present
tapping No will proceed
to a draining the vat
step.
Yes,if oil is present
tapping Yes will ask the
user to re-evaluate the
filter drain pan status.
- TapNext if thefilter
drain pan is empty.
-Tap Exit if thefilter
drain pan is not empty
and the Deep Clean
mode isexited.
8
Confirm Oil in Vat
For Full Vat:
-Tap Yes if thevat has
oil in it.
-Tap No if thevat is
empty.
For Split Vat:
-Tap Yes ifthe left split
vat has oil in it.
-Tap No if theleft split
vat isempty.
If tapping:
-Yes,proceed to step 9.
-No,proceed to step 10.
9
Disposing of Oil
To dispose the oilfrom a
vat, use the Dispose the oil
to prompts.
Cart: Units without bulk oil
systems tap the Cart button.
Rear: For units with bulk
oil systems, tap the Rear
button. After the oil drains
into the pan, the door
mounted dispose switch
may be used.

Vat Deep Clean (continued)
FM08-722A ©McDonald’s Corporation · Planned Maintenance Manual · Revised August 2020 Page 3 of 5
Henny Penny Corp
.Open Fryer Electric LVE 30X
Q
uarterly FR 25Q02
10
Start Deep Clean
"Ready to start Deep
Clean" is displayed.Tap
Ready to begin the deep
clean process.
11a
Prepare Filter Pan
Empty filter drain pan of
internal filtering
components and take the
components the 3-
compartment sink to wash
and rinse. Wash with KAY®
SolidSenseTM All-Purpose
Super Concentrate (APSC)
Solution and rinse
thoroughly with warm
water. Allow to air dry.
Return theempty filter drain
pan and cover to the fryer.
Tap Next on the control to
confirm this step is
complete.
KAY®SolidSenseTM All-
Purpose Super Concentrate
(APSC) Solution
11b
Prepare Solution:
For Cleaning Full Vats:
Pour 2/3 of 1gal. (3.8L)
bottle offull-strength
KAY®QSRHeavy Duty
Degreaser into empty vat
andfill with hot water to
approximately 1” (25
mm) over the oil fill lines.
For Cleaning Split Vats:
Pour 1/3 of 1 gal.(3.8L)
bottle offull-strength
KAY®QSRHeavy Duty
Degreaser into emptyvat
and fill with hot water to
approximately 1” (25
mm) over the oil fill lines.
KAY®QSRHeavy Duty
Degreaser
Make sure the vat is filled to
1 in. (25 mm) above thetop
fill line. Then tap Next to
proceed to start the soak.
Start the soak when ready
displays.Tap the play
button to start the soak
sequence.
Add water as needed during
cleaning process to keep
solution 1 in. (25 mm) above
the top fill line.
KAY®QSRHeavy Duty
Degreaser Solution
12
Soak
"Soak in process"is
displayed along with a
countdown timer. Heat is
regulatedto 195°F (91°C)
for onehour.
Tap the button to:
-Pause
-Resume
-Stop
After the 60-minute
countdown timerexpires,
"Soak is complete"is
displayed. Tap the
checkmark button to
proceed to the Scrub the
vat step.
Attach the Pad to theHi-
Temp Pad Holder.
Frequently dip the Hi-Temp
Pad Holder into the
Degreaser Solution and
gently brush area above
solution level toremove
solution from upper portion
of vat. After scrubbing the
vat, tap NEXT.
KAY®QSRHeavy Duty
Degreaser

Vat Deep Clean (continued)
FM08-722A ©McDonald’s Corporation · Planned Maintenance Manual · Revised August 2020 Page 4 of 5
Henny Penny Corp
.Open Fryer Electric LVE 30X
Q
uarterly FR 25Q02
13
Discarding Solution
"Remove the water mix
from vat" is displayed with
adrain pan or manual
option. Tap preferred
selection to proceed.
CAUTION! Ensure the
drain pan is empty prior
to initiating.
Using a 1/2 gal. (2 liter)
stainless steel pitcher,
remove the solution from
the vat, pouringit into a
heat-resistant pail for
disposal.
Tap NEXT to confirm most
of the water mix has been
manually removed. "Lift
elements out of way" is
displayed. Use the element
lift tool to fully raise the
elements and tap NEXT.
Hot solution can cause
severe burns, wear heat-
resistant gloves and
protective gear.
KAY®QSRHeavy Duty
Degreaser Solution
14
Clean Vat
"Scrub the vat" is displayed.
Use the Hi-Temp Detail
Brush to clean heating
elements and use the Hi-
Temp Pad Holder and Pad to
clean the inside of the vat
walls, corners and top.
Use the lift tool and lift the
hinged element from the vat
as needed.
Do not scrape the electric
fryer elements or usethe
scouring pad on the
elements orbreading will
stick and burn.
Do not use steel wool, wire
brush, putty knife, other
abrasive cleaners, or
cleaners/sanitizers
containing chlorine,
bromine, iodine, or
ammonia chemicals as these
will deteriorate the
stainless-steel material and
shorten thelife ofthe unit.
Tap NEXT toproceed.
Lower the elements as
prompted and tap NEXT
again.