HERO IGNITOR TECHNO User manual

No : IB12B
PREFACE
This booklet is your guide to the basic operation and maintenance of your new
IGNITOR TECHNO Please take time to read it carefully. As HMCL Niloy Bangladesh Ltd.
with any fine machine, proper care and maintenance are essential for trouble-free operation
and optimum performance.
Thank you for selecting a IGNITOR TECHNO We wish you HMCL Niloy Bangladesh Ltd.
many miles of continued riding pleasure in the years ahead.
We at , are committed to demonstrate excellence in our HMCL Niloy Bangladesh Ltd.
environment performance on a continual basis, as an intrinsic element of our corporate
philosophy. To achieve this we commit ourselves to continue product innovations to improve
environment compatibility, comply with all applicable environment legislation and strengthen
the green supply chain.
Authorised Distributor or the authorised dealer(s) of the Distributor ("Dealer") will be glad to
provide further information or assistance and to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.

HMCL Niloy Bangladesh Ltd. RESERVES THE RIGHT TO MAKE CHANGES IN ITS
CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY
OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY
PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN
PERMISSION FROM HMCL Niloy Bangladesh Ltd.
ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE
AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR
CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.
NOTE

Pg. No.
CONTENTS
Pg. No.
•Spark plug inspection 29
•Maintenance schedule 26
•Ignition switch 12
•Maintenance safety 25
VEHICLE VIEWS 2
•Important safety information 8
•Safety precaution 25
TIPS FOR HEALTHY ENVIRONMENT 11
PARTS FUNCTION 12
VEHICLE IDENTIFICATION 1
SAFE RIDING TIPS 10
•Protective apparel 9
ACCESSORIES & MODIFICATIONS 7
ANTI-THEFT TIPS 7
•Steering lock 14
•Fuel valve 18
STARTING THE ENGINE 21
RIDING 22
•Instruments & Indicators 13
•Seat lock/Helmet hanger 19
•i3s (Idle stop start system) 16
•Fuel tank 17
VEHICLE SPECIFICATION 5
TOOL KIT 23
PRE-RIDE INSPECTION 20
CLEANING AND WASHING OF VEHICLE 24
•Importance of maintenance 24
PARKING 23
BRAKING 22
MAINTENANCE 24
FEATURES 14
VEHICLE SAFETY 8
HANDLEBAR SWITCHES CONTROL 15
•Suspension 43
•Engine oil level inspection/Top up process 30
•Oil filter screen & Centrifugal filter cleaning 31
•Air cleaner 32
•Engine oil replacement/Oil circulation inspection 30
•Carburetor (Idle speed adjustment) 33
•Engine oil 29
•Valve clearance adjustment 34
•Clutch lever free play adjustment 36
•Throttle operation & free play adjustment 36
•Bystarter operation 37
•Drive chain slackness adjustment 37
•Drive chain slider inspection 39
•Brakes 40
•Wheel 44
•Main/Side stand lubrication 46
•Tyre 46
•Nuts, bolts & fasteners 49
•Stop lamp switch 52
BASIC TROUBLESHOOTING 55
•Air suction valve (Secondary air injection system) 53
JOBS APPLICABLE TO PERIODIC SERVICES
DELIVERY CERTIFICATE
•Headlamp focus adjustment 52
POLISHING OF VEHICLE 54
SERVICE ADVICE SHEET
•Fuse replacement 51
OWNERSHIP RECORD & DATA
SERVICE RECORD SHEET
•Evaporative emission control 54
GENUINE PARTS
•Battery 50
•Catalytic converter 53

PS1XXSO2XYZXYYYYY
VIN and Engine No. may be required:
2. For dealing with legal & insurance departments.
1. During registration of the vehicle.
Location: Stamped on the right side of the
steering head tube.
Location: Stamped on the lower side of the
left Crankcase.
Engine No.: XXXXEFYZXYYYYY
MODEL: IGNITOR TECHNO
VIN
R01
Engine
EH
EH
Electric start/Disc/Cast wheel
Electric start/Drum/Cast wheel
Variants
XXXXEF Y Z X YYYYY
Engine
Description Year of
Manufacturing Assembly Plant Month of Manufacturing Serial Number
VIN Engine No.
XXXXEFY
ZXYYYYY
1
VIN: PS1XXS02XYZXYYYYY
PS1 XXS02 Y Z X YYYYY
Manufacturer
code Vehicle
Description Model Year Plant
Code Month of
Manufacturing Production
Serial Number
X
Check
Digit
S02
VEHICLE IDENTIFICATION

(10) Speedometer
(6) Headlamp dimmer switch
(1) Horn switch
(3) Clutch lever
(2) Turn signal switch
(8) i3s indicator
(9) High beam indicator
(5) Pass lamp switch
(4) Rear view mirror
(7) Neutral indicator
(12) LCD panel
(16) Front brake lever
(18) Electric starter switch
(19) Ignition switch with steering lock
(13) Reset button
(15) i3s switch
(20) Fuel tank cap
(11) Turn signal indicator
(17) Throttle grip
(14) Master cylinder (Optional)
*Accessories and features shown may not be part of standard fitment.
TOP VIEW VEHICLE VIEWS
1
4
5
13
17
18
20
2
76 8 10 11 12
3
2
9 14
15
16
19

*Accessories and features shown may not be part of standard fitment.
3
LEFT SIDE VIEW
13
12
10
123456
7
VEHICLE VIEWS
11
8
9
(10) Tail/Stop lamp
(11) Rear grip
(13) Front turn signal lamp
(12) Side cover left
(3) Carburetor
(5) Rider foot rest
(4) Gear shift pedal
(2) Fuel valve
(1) Front reflex reflector (6) Side stand
(7) Pillion foot rest
(8) /Seat lock Helmet
hanger
(9) Licence plate lamp

(7) Oil level dipstick
(10) Headlamp
(6) Starter motor
(11) Front visor
(9) Front brake disc (Optional)
(8) Caliper assembly (Optional)
(12) Air suction valve
(13) Rear turn signal lamp
(14) Rear reflex reflector
(15) Exhaust muffler
(1) Pillion foot rest
(3) Kick starter pedal
(5) Brake pedal
(2) Battery compartment
(inside)
(4) Rider foot rest
13
RIGHT SIDE VIEW
*Accessories and features shown may not be part of standard fitment.
10
11
9
8
7
5
41 32
4
VEHICLE VIEWS
6
14
15
12

SPECIFICATIONSITEM
Dimensions
Overall length
Overall width
Overall height
Wheelbase
Saddle height
Ground clearance
Kerb weight
2023 mm
766 mm
1091 mm
1262 mm
790 mm
159 mm
127 kg
Weight
Engine oil
Fuel tank
Fuel reserve capacity
Front fork oil disassembly
Hydraulic brake fluid
Maximum power
Maximum torque
Bore and stroke
Compression ratio
Displacement
Spark plug gap
Valve clearance (cold)
Idle speed
Front Suspension
Rear Suspension
0.95 litres at disassembly and 0.75 litre at draining
11 litres (Minimum)
1.4 litre
163 ml
DoT 3 or DoT 4
8.30 kw @ 7500 rpm
11.0 Nm @ 6500 rpm
52.4x57.8 mm
10:01
124.7 cc
0.8-0.9 mm
0.1 mm
0.1 mm
1400±100 rpm
Telescopic hydraulic shock absorbers
Rectangular swing arm with 5 step adjustable
hydraulic shock absorber
Capacities
Engine
Intake (cold)
Exhaust (cold)
Chassis and suspension
Spark plug NGK-CPR6EA9
VEHICLE SPECIFICATION
5

VEHICLE SPECIFICATION SPECIFICATIONSITEM
**MFR stands for Multi-Focal Reflector
*MF stands for Maintenance Free
LED
Trail length 86 mm
Tyre size 80/100-18 47P (Tubeless Tyre)
90/90-18 51P (Tubeless Tyre)
Front
Rear
Primary reduction
Final reduction
st
Gear ratio, 1
rd
3th
4
Battery
Alternator
Starting system
Headlamp (High/Low)
Tail/Stop lamp
Turn signal lamp
Meter illumination
Neutral indicator
Turn signal indicator
Position lamp
Hi Beam indicator
Licence plate lamp
3.350 (67/20)
3.385 (44/13)
2.769 (36/13)
1.500 (30/20)
1.095 (23/21)
0.913 (21/23)
12V-3Ah (ETZ-4), *MF Battery
120 W @ 5000 rpm
Kick/Electric Start (idle stop start system- i3s)
12V-3.0W
Transmission
Electricals
Cast Wheel
Cast Wheel
Front Wheel
Rear Wheel
nd
2
Brakes Dia. 240 mm (Optional)
Dia. 130 mm
Dia. 130 mm
Front (Disc type)
Front (Drum type)
Rear (Drum type)
12V-35/35W Halogen Bulb-**MFR
LED
12V-3.0W
LED
LED
LED
12V-10Wx4 (Amber bulb) with clear lens-**MFR
Caster angle 26°
6
i3s indicator LED
Fuse 10A, 15A, 20A