HERO HF-Deluxe User manual

Thank you for selecting a Hero MotoCorp HF-Deluxe. We wish you many miles of continued
riding pleasure in the years ahead.
We, at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility and strengthen the green supply chain. We are also using non asbestos brake
shoes and engine gaskets which are environment friendly in nature.
This booklet is your guide to the basic operation and maintenance of your new Hero
MotoCorp HF-Deluxe Please take time to read it carefully. As with any fine machine, proper
care and maintenance are essential for trouble-free operation and optimum performance.
Authorised Distributor or the authorised dealer(s) of the Distributor (”Dealer”) will be glad to
provide further information or assistance and to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.
PREFACE No : IBCC R02 FEB15

All information, illustration, photograph, directions, specifications and other
contents covered in this owner's manual are based on the latest product information
available at the time of its printing approval, and the accuracy or correctness of the
same is not undertaken or guaranteed. Hero MotoCorp Ltd reserves the right to
make changes in its contents at any time without notice and/or incurring any
obligation, whatsoever. no one is allowed to reproduce any part of this publication
without obtaining prior written permission from Hero MotoCorp Ltd.
NOTE

Pg. No.
CONTENTS
Pg. No.
MOTORCYCLE IDENTIFICATION 1
PRODUCT SPECIFICATION 2
SAFE RIDING TIPS 4
ACCESSORIES & MODIFICATIONS 5
ANTI-THEFT TIPS 5
TIPS FOR HEALTHY ENVIRONMENT 6
MOTORCYCLE VIEWS 7
PARTS FUNCTION 10
·Instruments & Indicators 10
·Ignition switch 11
·Left handlebar controls 12
·Right handlebar controls/Starter switch 13
·Steering lock 13
·Side stand indicator 13
·Side stand switch 13
·Fuel valve 14
·Fuel tank 15
ENGINE OIL 15
ENGINE OIL TOP UP PROCESS 16
ENGINE OIL REPLACEMENT PROCESS 16
TYRES 17
PRE-RIDE INSPECTION 19
STARTING THE ENGINE 20
RIDING/BRAKING 21
PARKING 22
UTILITY BOX 22
TOOL KIT 22
SAFETY PRECAUTIONS 23
MAINTENANCE 24
· Maintenance Schedule 24
· Oil screen filter & Centrifugal filter 26
· Spark plug 26
· Air cleaner 27
· Throttle operation 29
· Valve clearance 29
· Carburetor 31
· Clutch 31
· Drive chain 32
· Front brake 34
· Rear brake 35
· Brake wear indicators 36
· Battery 37
· Fuse replacement 38
· Stop lamp switch 39
· Side stand 39
· Headlamp adjustment 40
· Suspension 40
· Front wheel removal 41
· Rear wheel removal 42
· Washing The Motorcycle 43
· Catalytic Converter 43
BASIC TROUBLESHOOTING 44
DELIVERY CERTIFICATES
HERO GENUINE PARTS
JOBS APPLICABLE TO PERIODIC SERVICES
SERVICE RECORD SHEET
SERVICE ADVICE SHEET
OWNERSHIP RECORD AND DATA

MOTORCYCLE IDENTIFICATION
VIN and Engine No. may be required:
1. During registration of the motorcycle.
2. For dealing with Legal & Insurance Departments.
VIN Engine No.
Location : Stamped on the right side of the
steering head tube. Location : Stamped on the lower side of the
left Crankcase.
VIN: MBLXXXXATYZXYYYYY
Engine No.: XXXXEJYZXYYYYY
Model: HF-Deluxe Frame Engine
Variants
XXXXEJ Y Z X YYYYY
Engine
Description Year of
Manufacturing Assembly Plant Month of Manufacturing Serial Number
MBL XXXXAT Y Z X YYYYY
Manufacturer
code Vehicle
Description Year of
Manufacturing Assembly Plant Month of Manufacturing Serial Number
Kick Start/Drum/Spoke Wheel
Kick Start/Drum/Cast Wheel
AP
AR EH
EH
Self/Drum/SpokeWheel
AS EJ
Self/Drum/Cast Wheel
AT EJ
Electric Start/Drum/Cast Wheel (Black Variant)
AN EK
1
MBLXXXXATYZXYYYYY
XXXXEJY
ZXYYYYY

PRODUCT SPECIFICATION SPECIFICATIONSITEM
Dimensions
Overall length
Overall width
Overall height
Wheelbase
Saddle height
Ground clearance
Kerb weight
Engine oil
Fuel tank
Fuel reserve capacity
Front fork oil
1965 mm
720 mm
1045 mm
1235 mm
805 mm
165 mm
107 kg (Kick start)
110 kg (Electric start)
1.05 litres at disassembly and 0.85 litre at draining
9.5 litres
1.5 litres
163 ml
Weight
Capacities
Maximum power
Maximum torque
Bore and stroke
Compression ratio
Displacement
Spark plug
6.15 kW (8.36 Ps) @ 8000 rpm
0.82 kgf-m (8.05 N-m) @ 5000 rpm
50.0x49.5 mm
9.9:1
97.2 cc
NGK-CR7HSA, BOSCH-UR4AC,
Champion-P-RZ9HC (Federal Mogul)
Engine
Spark plug gap
Valve clearance (cold condition)
Idle speed
Front Suspension
Rear Suspension
Caster angle
0.6-0.7 mm
0.10 mm
0.10 mm
1400±100 rpm
Telescopic Hydraulic Shock Absorbers
26°
Intake (cold)
Exhaust (cold)
Chassis and suspension
Swing Arm with 2 step Adjustable Hydraulic
Shock Absorbers
2

Side stand indicator
Fuse 12V-1.7W
Hi Beam indicator 12V-1.7W
Alternator
Starting System
Headlamp (High/Low)
Tail/Stop lamp
Turn signal lamp
Meter Illumination
Neutral indicator
Turn signal indicator
115 W
12V-35/35W (Halogen Bulb, Trapezoidal **MFR)
12V-5/21W-MFR*
12V-1.7Wx2
12V-1.7W
st
Gear ratio, 1
rd
3th
4
3.182 (35/11)
1.706 (29/17)
1.238 (26/21)
0.958 (23/24)
nd
2
Battery
Electricals
PRODUCT SPECIFICATION SPECIFICATIONSITEM
Trail length 89 mm
Tyre size Front
Rear
Brakes Dia. 130 mm
Dia. 110 mm
Front (Drum type)
Rear (Drum type)
Primary reduction
Final reduction 3.722 (67/18)
3.143 (44/14)
Transmission
2.75x18-4 PR/42P
2.75x18-6 PR/48P
Front/Rear Wheel Spoke Wheel and Cast Wheel (Optional)
**MF Battery:12V 3 Ah
Kick Start/Electric Start (Optional)
12V-10Wx4 (Amber bulb) with clear lens-MFR*
12V-3.0Wx2
10A, 15A
* MFR stands for Multi-Focal Reflector
** MF stands for Maintenance Free
3

Do's:
1. Always conduct simple pre-ride
inspection (page 18).
2. Always wear a helmet with chinstrap
securely fastened and insist on a helmet for
your pillion rider. Helmet should conform as
per safety standards applicable in your
country.
3. While riding, sit in a comfortable position
with your legs close to fuel tank.
4. Ride defensively and at a steady speed
(between 40-50 km/hr).
5. For stopping motorcycle, use both brakes
simultaneously, keeping throttle in the close
position.
6. During night time, dip headlamps of your
motorcycle for oncoming traffic, or when
following another vehicle.
7. Give way to others on the road and signal
before you make a turn.
8. To make yourself more visible, wear bright
reflective clothing that fits well.
9. Tightly wrap loose/hanging clothes &
avoid entangling with moving parts.
10.Get your motorcycle serviced regularly
by the Authorised Distributor/Dealer.
Don't
1. Never use cell phone while riding the
motorcycle.
2. Avoid sudden acceleration, braking and
turning of your motorcycle.
3. Never shift gears without disengaging the
clutch and closing the throttle.
4. Never touch any part of the hot exhaust
system like muffler.
5. Never ride under the influence of alcohol or
drugs.
6. Concentrate on the road and avoid
talking to the pillion rider or others on the
road.
7. Do not litter the road.
8. Do not cross the continuous white/
yellow line in the center of the road, while
overtaking.
9. Do not attach large or heavy items to the
handlebars, front forks, or fenders.
10. Never take your hands off the steering
handle while riding.
SAFE RIDING TIPS
4

Modifying your motorcycle or using non-
Hero MotoCorp accessories can make your
motorcycle unsafe. Before you consider
making any modifications or adding an
accessory, be sure to read the following
information.
·Make sure that the accessory does not
obscure any lamps, reduce ground
clearance, limit suspension travel or
steering travel, affect your riding position
or interfere with operating any controls.
·Be sure electrical equipment does not
exceed the motorcycle's electrical system
capacity (page-3). A blown fuse can
cause a loss of lights.
·Do not pull a trailer or sidecar with your
motorcycle. This motorcycle was not
designed for these attachments, and their
use can seriously impair your motorcycle's
handling.
Accessories
ACCESSORIES & MODIFICATIONS
Improper accessories or modifications can
cause a crash in which you can be seriously
hurt or killed.
Follow all instructions in this owner's manual
regarding accessories and modifications.
WARNING
Modifications
We strongly advise you not to remove any
original equipment or modify your motorcycle
in any way that would change its design or
operation. Such changes could seriously
impair your motorcycle's handling, stability
and braking, making it unsafe to ride.
Removing or modifying your lamps, mufflers,
emission control system or other equipment
can also make your motorcycle illegal.
ANTI-THEFT TIPS
1. Always lock the steering and never leave
the key in the ignition switch .
2. Park your motorcycle in a locked garage
whenever possible.
3. Use an additional anti-theft device of good
quality.
4. Put your name, address and phone number
in this Owner's Manual and keep it in your
motorcycle at all times.
Many times stolen motorcycles are identified
by information in the Owner's Manuals that
are still with them.
NAME: _____________________________________________
ADDRESS: _______________________________________
_______________________________________________________
_______________________________________________________
_______________________________________________________
PHONE NO : _____________________________________
5

The following tips shall ensure a healthy motorcycle, healthy environment, and a healthy you.
1. Healthy engine: The engine is the lifeline of every vehicle. To keep it healthy, it should be
tuned regularly, which will also help reduce pollution and improve vehicle performance &
fuel efficiency.
2. Regular Servicing: Get your motorcycle serviced at an Authorised Distributor/Dealer, as
per the service schedule, for an optimum performance and keep the emission level under
check.
3. Genuine Spares: Always insist on Hero MotoCorp genuine parts as spurious or
incompatible spares and accessories can upset or deteriorate your motorcycle’s running
condition.
4. Genuine engine oil: Hero 4T Plus SAE 10W 30 SJ grade (JASO MA) engine oil
recommended by Hero MotoCorp and make sure you change it every 6000 kms.
(with top up every 3000 kilometres) to keep the engine fit and environment healthy.
5. Noise pollution : Noise beyond a certain decibel is pollution. Whether it is from horns or
defective mufflers, excessive noise will cause headaches and discomfort.
6. Fuel Saving & Reduce Pollution : Switch "OFF" the engine while waiting at traffic
signal points to save fuel and reduce pollution, if the waiting period is long.
TIPS FOR HEALTHY ENVIRONMENT
6

(1) Horn switch
(2) Turn signal lamp switch
(3) Headlamp switch
(4) Clutch lever
(5) Rear view mirror
(6) Headlamp dimmer switch
(7) Turn signal indicator
(8) Speedometer
(9) Odometer
(10) Neutral indicator
(11) Fuel gauge
(12) High beam indicator
(13) Side stand indicator
(14) Front brake lever
(15) Throttle grip
(16) Electric starter switch
(17) Fuel tank cap
(18) Ignition switch with steering lock
(19) Leg guard
*Accessories and features shown may not be part of standard fitment.
MOTORCYCLE VIEWS
7
km/h
140
120
100
80
60
40
20
0
000053
4
F
E
N
TOP VIEW
1
4
5
2
3
612 13
910 11 78
14
16
18
17
15
19

(7) Side stand
(8) Left side cover
(9) Pillion foot rest
(10) Women pillion step
(11) Saree guard
(1) Fuel valve
(2) Carburetor
(3) Gear shift pedal
(4) Rider foot rest
(5) Side stand switch
(6) Main stand
(12) Rear turn signal lamp
(13) Reflex reflector
(14) Tail/stop lamp
(15) Rear grip
(16) Front turn signal lamp
LEFT SIDE VIEW
MOTORCYCLE VIEWS
16
*Accessories and features shown may not be part of standard fitment.
8
15
10 11
9
2
13478
6
13
14
12
5

(6) Rear brake pedal
(7) Oil level dipstick
(8) Utility box
(9) Front suspension
(10) Headlamp
(11) Front cowl
(12) Fuel tank
(13) Seat
(14) Rear shock absorber
(15) Exhaust muffler
RIGHT SIDE VIEW
MOTORCYCLE VIEWS
(1) Pillion foot rest
(2) Battery compartment (Inside)
(3) Kick starter pedal
(4) Rider foot rest
(5) Starter motor
9
10
11
12
13
*Accessories and features shown may not be part of standard fitment.
9
14
15
346
57
128

Speedometer
Odometer
Gear shifting
Fuel gauge
High beam indicator
Side stand indicator
Neutral Indicator
Turn signal indicators
PARTS FUNCTIONS
Instruments and Indicators
The indicators are in the speedometer panel
above the headlamp. The functions are as
below.
Sl. No. Description
2
3
Function
Indicates driving speed
Shows accumulated mileage
Maximum operating speed in each gear
1
7
6
4
8
5
Indicates approximate fuel quantity
Light glows when headlamp is in Hi Beam
Light glows when the vehicle is parked on side stand
Light glows when vehicle is in neutral
Flashes when turn signal switch is operated
431 2
5678
10

IGNITION SWITCH
“OFF”
Position/Lock Open
“LOCK” Position
“ON” Position
The engine can be started, Turn signal
indicators, Horn, Tail/Stop lamp and Fuel
Gauge will be functional.
Steering can be locked
Engine cannot be started and no electrical system will
be functional.
“LOCK”
“ON”
“OFF”
Key Position Function
Key cannot be removed
Key can be removed
Key can be removed
Key Removal
1. Ignition switch
2. Ignition key
3. Steering lock position
3
2
1
11

2. Dimmer Switch
Shift the turn signal switch sideways for
Right/Left indications and leave it to come
back to its normal position on its own.
IMPORTANT: To switch “OFF” the turn
signal after completing the turn, gently push
inside as directed on the knob.
3. Turn signal lamp switch
1. Headlamp switch
LEFT HANDLEBAR CONTROLS
1
5
2
The switch has two position.
4. Horn switch
Press the switch to operate the horn.
3
4
5. Clutch switch
(For electric start model)
There is a clutch switch provided for the safety
of the rider. The motorcycle cannot be started
by electric starter switch until the clutch lever is
operated when the vehicle is engaged in gear.
“ ” and “ ” marked by a white dot.
Following are “ON”
• Headlamp
• Tail/stop lamp
• Fuel gauge lamp
• Speedometer lamp
Position Action
“OFF”
Select “ ” for high beam and “ ” for
low beam.
12

(1) Electric starter switch
(1) Ignition key
RIGHT HANDLEBAR CONTROLS
Starter switch (For electric start model)
Ensure starter switch (1) is operated when the
vehicle is in neutral gear. If the vehicle is
engaged in gear press the clutch lever before
operating the starter switch. Release starter
switch after the engine has started.
1
Never hold starter switch continuously for more
than 5 seconds as continuous cranking of engine
will drain the battery.
CAUTION
STEERING LOCK
Steering lock with Ignition switch, put the key
(1) to "OFF" position & turn the handle bar
towards left or right & push the key
downwards & turn towards "Lock" position.
After locking take out the key.
SIDE STAND INDICATOR
For the safety of the customer a side stand
indicator (1) is provided.
When the vehicle is parked on side stand
(Ignition Switch “ON”), an indicator lamp
glows in the speedometer panel.
(1) Side stand indicator 1
SIDE STAND SWITCH
A side stand switch (1) is provided in the side
stand, when the vehicle is parked on side stand
1
13

(Ignition Switch “ON”), the switch enables the
side stand indicator lamp to glow on the
speedometer panel.
(1) Side stand switch
FUEL VALVE
The three way fuel valve is on the left side of the
carburetor.
“OFF”
At “OFF”, fuel cannot flow from the tank to
the carburetor. Turn the valve “OFF”
whenever the motorcycle is not in use.
(1) “OFF” Position
1
1
(2) “ON” Position
At "RES" position (3), fuel will flow from
the reserve fuel supply to the carburetor.
Use the reserve fuel only when the main
supply is exhausted. Refill the tank as soon
as possible after switching to "RES". The
reserve fuel supply is 1.8 litres (Usable).
“ON”
At “ON” fuel will flow from the tank to the
carburetor.
2
“RES”
(3) “RES” Position
3
14

(1) Fuel tank cap (2) Key hole cover (3) Ignition key
Fuel tank capacity is 9.5 litres including
reserve supply of 1.5 litres.
1. To remove the fuel tank cap (1), slide the
keyhole cover (2) insert the ignition key (3),
turn it clockwise and remove the cap.
2. Do not overfill the tank, there should be no
fuel in the filler neck (4). Fill the tank with
fuel (5) as shown.
3. For locking, position the cap with “▲”
mark facing towards the front, back on the
opening and press gently. The key springs
back to the normal position and cap gets
locked.
FUEL TANK
1
3
2
(4) Filler neck (5) Fuel
4
5
Do not park the motorcycle under direct
sunlight as it causes evaporation of petrol due
to heat and deterioration of paint gloss due to
ultra violet rays.
CAUTION
Petrol is extremely flammable and is explosive
under certain conditions. Refill in a well ventilated
area with the engine stopped. Do not smoke or
allow flames or sparks in the area where the
petrol is refilled or where petrol is stored.
WARNING
ENGINE OIL
Use only Hero Genuine Engine Oil.
BRAND : Hero 4T plus
GRADE : SAE 10W 30 SJ Grade
(JASO MA).
Manufactured by :
1. Tide Water Oil Co. (India) Ltd.
2. Savita Oil Technologies Limited.
3. Bharat Petroleum Corporation Limited.
OIL CAPACITY : 1.05 litres
·Do not operate the motorcycle with the fuel
valve in the “RES” position after refilling.
You may run out of fuel, with no reserve.
·Do not keep the fuel valve between “ON”
and “OFF” position while driving, since this
may drain reserve fuel from the tank.
NOTE
15

ENGINE OIL LEVEL CHECK
Check engine oil level each day before
operating the motorcycle.
The oil level dipstick (1) is on the right
crankcase cover for measuring oil level. Oil
level must be maintained between the upper
(2) and lower (3) level marks on the oil level
dipstick.
Do top up if oil level reaches towards the
lower level mark or every 3000 kms.
whichever is earlier.
ENGINE OIL TOP UP PROCESS
1. Park the motorcycle on its main stand.
1
3
1. Oil level dipstick 2. Upper level mark
3. Lower level mark
2. Start the engine & let it idle for 3-5 minutes.
3. Stop the engine and wait for 2-3 minutes.
4. Remove the oil level dipstick, wipe it clean
and insert without screwing it in.
5. Remove the oil level dipstick and check
the oil level.
6. If required, add the specified oil up to the
upper level mark. Do not overfill.
7. Quantity of oil to be filled is 0.85 litre
(approx.) during oil change when right
crankcase cover is not removed.
8. Reinstall the oil level dipstick and check for
oil leaks.
ENGINE OIL REPLACEMENT PROCESS
Replace engine oil once in every 6000
kms/6 months whichever is earlier.
Drain the engine oil with the engine warm and
the motorcycle on its main stand.
1. To drain the oil, remove the oil level
dipstick and drain plug (1).
2. After the oil has completely drained,
reinstall the drain plug with a new sealing
washer (2).
3. Fill the crankcase through the filler hole
with approximately 0.85 litre of the
recommended grade oil.
4. Reinstall the oil level dipstick with a new
O-ring.
5. Start the engine and allow it to idle for few
minutes.
6. Stop the engine and let the engine oil settle
down.
7. Recheck the oil level.
8. Make sure that oil level is at the upper level
mark of the oil level dipstick with the
motorcycle in an upright position, and that
there are no oil leaks.
2
UPPER
LOWER
16