HERO HF-Deluxe User manual

Thank you for selecting a Hero MotoCorp HF-Deluxe. We wish you many miles of continued
riding pleasure in the years ahead.
We, at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility and strengthen the green supply chain. We are also using non asbestos brake
shoes and engine gaskets which are environment friendly in nature.
This booklet is your guide to the basic operation and maintenance of your new Hero
MotoCorp HF-Deluxe Please take time to read it carefully. As with any fine machine, proper
care and maintenance are essential for trouble-free operation and optimum performance.
Authorised Distributor or the authorised dealer(s) of the Distributor (”Dealer”) will be glad to
provide further information or assistance and to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.
PREFACE No : IBCC R02 FEB15

All information, illustration, photograph, directions, specifications and other
contents covered in this owner's manual are based on the latest product information
available at the time of its printing approval, and the accuracy or correctness of the
same is not undertaken or guaranteed. Hero MotoCorp Ltd reserves the right to
make changes in its contents at any time without notice and/or incurring any
obligation, whatsoever. no one is allowed to reproduce any part of this publication
without obtaining prior written permission from Hero MotoCorp Ltd.
NOTE

Pg. No.
CONTENTS
Pg. No.
MOTORCYCLE IDENTIFICATION 1
PRODUCT SPECIFICATION 2
SAFE RIDING TIPS 4
ACCESSORIES & MODIFICATIONS 5
ANTI-THEFT TIPS 5
TIPS FOR HEALTHY ENVIRONMENT 6
MOTORCYCLE VIEWS 7
PARTS FUNCTION 10
·Instruments & Indicators 10
·Ignition switch 11
·Left handlebar controls 12
·Right handlebar controls/Starter switch 13
·Steering lock 13
·Side stand indicator 13
·Side stand switch 13
·Fuel valve 14
·Fuel tank 15
ENGINE OIL 15
ENGINE OIL TOP UP PROCESS 16
ENGINE OIL REPLACEMENT PROCESS 16
TYRES 17
PRE-RIDE INSPECTION 19
STARTING THE ENGINE 20
RIDING/BRAKING 21
PARKING 22
UTILITY BOX 22
TOOL KIT 22
SAFETY PRECAUTIONS 23
MAINTENANCE 24
· Maintenance Schedule 24
· Oil screen filter & Centrifugal filter 26
· Spark plug 26
· Air cleaner 27
· Throttle operation 29
· Valve clearance 29
· Carburetor 31
· Clutch 31
· Drive chain 32
· Front brake 34
· Rear brake 35
· Brake wear indicators 36
· Battery 37
· Fuse replacement 38
· Stop lamp switch 39
· Side stand 39
· Headlamp adjustment 40
· Suspension 40
· Front wheel removal 41
· Rear wheel removal 42
· Washing The Motorcycle 43
· Catalytic Converter 43
BASIC TROUBLESHOOTING 44
DELIVERY CERTIFICATES
HERO GENUINE PARTS
JOBS APPLICABLE TO PERIODIC SERVICES
SERVICE RECORD SHEET
SERVICE ADVICE SHEET
OWNERSHIP RECORD AND DATA

MOTORCYCLE IDENTIFICATION
VIN and Engine No. may be required:
1. During registration of the motorcycle.
2. For dealing with Legal & Insurance Departments.
VIN Engine No.
Location : Stamped on the right side of the
steering head tube. Location : Stamped on the lower side of the
left Crankcase.
VIN: MBLXXXXATYZXYYYYY
Engine No.: XXXXEJYZXYYYYY
Model: HF-Deluxe Frame Engine
Variants
XXXXEJ Y Z X YYYYY
Engine
Description Year of
Manufacturing Assembly Plant Month of Manufacturing Serial Number
MBL XXXXAT Y Z X YYYYY
Manufacturer
code Vehicle
Description Year of
Manufacturing Assembly Plant Month of Manufacturing Serial Number
Kick Start/Drum/Spoke Wheel
Kick Start/Drum/Cast Wheel
AP
AR EH
EH
Self/Drum/SpokeWheel
AS EJ
Self/Drum/Cast Wheel
AT EJ
Electric Start/Drum/Cast Wheel (Black Variant)
AN EK
1
MBLXXXXATYZXYYYYY
XXXXEJY
ZXYYYYY

PRODUCT SPECIFICATION SPECIFICATIONSITEM
Dimensions
Overall length
Overall width
Overall height
Wheelbase
Saddle height
Ground clearance
Kerb weight
Engine oil
Fuel tank
Fuel reserve capacity
Front fork oil
1965 mm
720 mm
1045 mm
1235 mm
805 mm
165 mm
107 kg (Kick start)
110 kg (Electric start)
1.05 litres at disassembly and 0.85 litre at draining
9.5 litres
1.5 litres
163 ml
Weight
Capacities
Maximum power
Maximum torque
Bore and stroke
Compression ratio
Displacement
Spark plug
6.15 kW (8.36 Ps) @ 8000 rpm
0.82 kgf-m (8.05 N-m) @ 5000 rpm
50.0x49.5 mm
9.9:1
97.2 cc
NGK-CR7HSA, BOSCH-UR4AC,
Champion-P-RZ9HC (Federal Mogul)
Engine
Spark plug gap
Valve clearance (cold condition)
Idle speed
Front Suspension
Rear Suspension
Caster angle
0.6-0.7 mm
0.10 mm
0.10 mm
1400±100 rpm
Telescopic Hydraulic Shock Absorbers
26°
Intake (cold)
Exhaust (cold)
Chassis and suspension
Swing Arm with 2 step Adjustable Hydraulic
Shock Absorbers
2

Side stand indicator
Fuse 12V-1.7W
Hi Beam indicator 12V-1.7W
Alternator
Starting System
Headlamp (High/Low)
Tail/Stop lamp
Turn signal lamp
Meter Illumination
Neutral indicator
Turn signal indicator
115 W
12V-35/35W (Halogen Bulb, Trapezoidal **MFR)
12V-5/21W-MFR*
12V-1.7Wx2
12V-1.7W
st
Gear ratio, 1
rd
3th
4
3.182 (35/11)
1.706 (29/17)
1.238 (26/21)
0.958 (23/24)
nd
2
Battery
Electricals
PRODUCT SPECIFICATION SPECIFICATIONSITEM
Trail length 89 mm
Tyre size Front
Rear
Brakes Dia. 130 mm
Dia. 110 mm
Front (Drum type)
Rear (Drum type)
Primary reduction
Final reduction 3.722 (67/18)
3.143 (44/14)
Transmission
2.75x18-4 PR/42P
2.75x18-6 PR/48P
Front/Rear Wheel Spoke Wheel and Cast Wheel (Optional)
**MF Battery:12V 3 Ah
Kick Start/Electric Start (Optional)
12V-10Wx4 (Amber bulb) with clear lens-MFR*
12V-3.0Wx2
10A, 15A
* MFR stands for Multi-Focal Reflector
** MF stands for Maintenance Free
3

Do's:
1. Always conduct simple pre-ride
inspection (page 18).
2. Always wear a helmet with chinstrap
securely fastened and insist on a helmet for
your pillion rider. Helmet should conform as
per safety standards applicable in your
country.
3. While riding, sit in a comfortable position
with your legs close to fuel tank.
4. Ride defensively and at a steady speed
(between 40-50 km/hr).
5. For stopping motorcycle, use both brakes
simultaneously, keeping throttle in the close
position.
6. During night time, dip headlamps of your
motorcycle for oncoming traffic, or when
following another vehicle.
7. Give way to others on the road and signal
before you make a turn.
8. To make yourself more visible, wear bright
reflective clothing that fits well.
9. Tightly wrap loose/hanging clothes &
avoid entangling with moving parts.
10.Get your motorcycle serviced regularly
by the Authorised Distributor/Dealer.
Don't
1. Never use cell phone while riding the
motorcycle.
2. Avoid sudden acceleration, braking and
turning of your motorcycle.
3. Never shift gears without disengaging the
clutch and closing the throttle.
4. Never touch any part of the hot exhaust
system like muffler.
5. Never ride under the influence of alcohol or
drugs.
6. Concentrate on the road and avoid
talking to the pillion rider or others on the
road.
7. Do not litter the road.
8. Do not cross the continuous white/
yellow line in the center of the road, while
overtaking.
9. Do not attach large or heavy items to the
handlebars, front forks, or fenders.
10. Never take your hands off the steering
handle while riding.
SAFE RIDING TIPS
4

Modifying your motorcycle or using non-
Hero MotoCorp accessories can make your
motorcycle unsafe. Before you consider
making any modifications or adding an
accessory, be sure to read the following
information.
·Make sure that the accessory does not
obscure any lamps, reduce ground
clearance, limit suspension travel or
steering travel, affect your riding position
or interfere with operating any controls.
·Be sure electrical equipment does not
exceed the motorcycle's electrical system
capacity (page-3). A blown fuse can
cause a loss of lights.
·Do not pull a trailer or sidecar with your
motorcycle. This motorcycle was not
designed for these attachments, and their
use can seriously impair your motorcycle's
handling.
Accessories
ACCESSORIES & MODIFICATIONS
Improper accessories or modifications can
cause a crash in which you can be seriously
hurt or killed.
Follow all instructions in this owner's manual
regarding accessories and modifications.
WARNING
Modifications
We strongly advise you not to remove any
original equipment or modify your motorcycle
in any way that would change its design or
operation. Such changes could seriously
impair your motorcycle's handling, stability
and braking, making it unsafe to ride.
Removing or modifying your lamps, mufflers,
emission control system or other equipment
can also make your motorcycle illegal.
ANTI-THEFT TIPS
1. Always lock the steering and never leave
the key in the ignition switch .
2. Park your motorcycle in a locked garage
whenever possible.
3. Use an additional anti-theft device of good
quality.
4. Put your name, address and phone number
in this Owner's Manual and keep it in your
motorcycle at all times.
Many times stolen motorcycles are identified
by information in the Owner's Manuals that
are still with them.
NAME: _____________________________________________
ADDRESS: _______________________________________
_______________________________________________________
_______________________________________________________
_______________________________________________________
PHONE NO : _____________________________________
5

The following tips shall ensure a healthy motorcycle, healthy environment, and a healthy you.
1. Healthy engine: The engine is the lifeline of every vehicle. To keep it healthy, it should be
tuned regularly, which will also help reduce pollution and improve vehicle performance &
fuel efficiency.
2. Regular Servicing: Get your motorcycle serviced at an Authorised Distributor/Dealer, as
per the service schedule, for an optimum performance and keep the emission level under
check.
3. Genuine Spares: Always insist on Hero MotoCorp genuine parts as spurious or
incompatible spares and accessories can upset or deteriorate your motorcycle’s running
condition.
4. Genuine engine oil: Hero 4T Plus SAE 10W 30 SJ grade (JASO MA) engine oil
recommended by Hero MotoCorp and make sure you change it every 6000 kms.
(with top up every 3000 kilometres) to keep the engine fit and environment healthy.
5. Noise pollution : Noise beyond a certain decibel is pollution. Whether it is from horns or
defective mufflers, excessive noise will cause headaches and discomfort.
6. Fuel Saving & Reduce Pollution : Switch "OFF" the engine while waiting at traffic
signal points to save fuel and reduce pollution, if the waiting period is long.
TIPS FOR HEALTHY ENVIRONMENT
6