HERO Passion Pro User manual

PREFACE
Let us make this world a safer, healthier and more environment friendly place.
Your Authorised Hero MotoCorp dealer will be glad to provide further information or
assistance and is equipped to handle your future service needs.
Your motorcycle is conforming to latest (Bharat Stage-III norms) regulation for
emission, safety & noise levels. We are also using non asbestos brake shoes / pads and
engine gaskets which are environment friendly in nature.
This booklet is your guide to the basic operation and maintenance of your new Hero
MotoCorp Passion Pro. Please take time to read it carefully. As with any fine machine,
proper care and maintenance are essential for trouble-free operation and optimum
performance.
Thank you for selecting a Hero MotoCorp Passion Pro. We wish you many miles of
continued riding pleasure in the years ahead.
We, at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve
environment compatibility, comply with all applicable legislation including
environment legislation and strengthen the green supply chain.

ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION
AVAILABLE AT THE TIME OF ITS PRINTING APPROVAL, AND THE
ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR
GUARANTEED. Hero MotoCorp Limited. RESERVES THE RIGHT TO MAKE
CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR
INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO
REPRODUCE ANY PART OF THIS PUBLICATION WITHOUT OBTAINING
PRIOR WRITTEN PERMISSION FROM Hero MotoCorp Limited.
NOTE

4
2
1
14
14
13
11
10
10
7
6
12
FUEL GAUGE / ODOMETER / TRIP METER
12
SERVICE REMINDER INDICATOR
15
18
18
19
20
22
23
17
16
FUEL VALVE
ACCESSORIES AND MODIFICATIONS
SIDE STAND INDICATOR/ SIDE STAND SWITCH 15
24
UTILITY BOX 26
ANTI THEFT TIPS 26
27
25
/ PARKING
SAFETY PRECAUTIONS 28
29
29
OIL FILTER SCREEN & CENTRIFUGAL FILTER 31
32
33
35
36
37
38
39
42
45
47
52
52
55
56
57
57
58
61
50STOP LAMP SWITCH
50SIDE STAND
51
HEADLAMP ADJUSTMENT
38
THROTTLE CONTROLLED IGNITION SYSTEM
46
BRAKE WEAR INDICATORS
49
FUSE REPLACEMENT
14
RIGHT HANDLEBAR CONTROLS
HERO GENUINE PARTS

MBLXXXXBLYZXYYYYY
XXXXETY
ZXYYYYY
Model Code.:
Model Engine
Passion Pro (Spoke wheel/Kick start/Drum)
VIN
ES
ES
MBLXXXXBLYZXYYYYY
MBL
Manufacturer
Code
XXXXBL
Vehicle
Description
Y
Year of
Mfg.
Z
Assembly
Plant
X
Month of
Mfg.
YYYYY
Serial
Number
XXXXET
Engine
Description
Y
Year of
Mfg.
Z
Assembly
Plant
X
Month of
Mfg.
YYYYY
Serial
Number
XXXXETYZXYYYYY
ET
ET
BL
BG
BH
BK
BJ
ET
Passion Pro (Cast wheel/Kick start/Drum)
Passion Pro (Spoke wheel/Electric start/Drum)
Passion Pro (Cast wheel/Electric start/Drum)
Passion Pro (Cast wheel/Electric start/Disc)
Vehicle Identification Number (VIN)
VIN
VIN

116 kg (Kick start) / 119 kg (Electric start)
12.8 litres
1.0 litre (usable)
1980 mm
1075 mm
725 mm
1235 mm
165 mm
795 mmSaddle Height
1.05 litres at disassembly
0.85 litre at draining
9.9 :1
0.6 - 0.7 mm
IN : 0.10 mm EX : 0.10 mm
6.15 kW (8.36 Ps) @ 8000 r/min
0.82 Kgf-m (8.05 N-m) @ 5000 r/min
97.2 cc
162-165 ml
PRODUCT SPECIFICATION
ITEM SPECIFICATIONS
DIMENSIONS
WEIGHT
CAPACITIES
ENGINE
NGK-CR7HSA, BOSCH-UR4AC,
Champion-P-RZ9HC (Federal Mogul)
Maximum Power
Maximum Torque
r/min

Front Suspension Telescopic Hydraulic Shock Absorbers
Rear Suspension
Swing Arm with 5 step adjustable Hydraulic Shock Absorber
2.75 x 18 - 4 PR / 42P
3.00 x 18 - 6 PR / 52P
3.722 (67/18)
3.071 (43/14)
3.181 (35/11)
1.706 (29/17)
1.238 (26/21)
0.958 (23/24)
Rear Wheel
Spoke Wheel / Cast Wheel (Optional)
Spoke Wheel / Cast Wheel (Optional)
Trail length 85 mm
Disc Type Dia 240 mm (Optional)
Front Wheel
7A/ 10A(Kick start), 10 A / 15 A (Electric start)
Kick / Electric start (Optional)
Position lamp 12V 3.0W
115 W
** MF stands for Maintenance Free
12V 35/35W Trapezoidal Halogen Bulb -MFR*
Head lamp (High/Low)
12V 5/10W, 12V 10W (Twin Bulb) MFR*
Tail/Stop lamp
(Amber bulb) with clear lens-MFR*
Turn signal lamp
ITEM SPECIFICATIONS
CHASSIS AND SUSPENSION
POWER TRANSMISSION
ELECTRICAL
FUSE
**MF Battery, MF-3:12V 3 Ah (Kick Start),
**MF-4:12V 3 Ah (Electric Start)
L.E.D.
12V 1.12W
L.E.D.
L.E.D.
L.E.D.
Side Stand Indicator

Do's:
2. Always wear a helmet (ISI marked)
with chin strap securely fastened and
insist on a helmet for your pillion rider.
4. Ride defensively and at a steady speed
(between 40-50 km/hr).
3. While riding, sit in a comfortable posi-
tion with your legs close to fuel tank.
6. Respect road signs and obey traffic rules
for your own safety and that of others on
the road (pages 61 & 62).
1. Always conduct simple pre-ride
inspection (page 22).
7. During night time, dip headlamps of
your motorcycle for oncoming traffic,
or when following another vehicle.
8. Give way to others on the road and sig-
nal before you make a turn.
5. For stopping motorcycle, use both
brakes simultaneously, keeping throttle
in the close position.
9. To make yourself more visible, wear
bright reflective clothing that fits well.
11. Get your motorcycle serviced regularly
by the Authorised Hero MotoCorp
workshop.
10. Take care of loose / hanging clothes
while solo / pillion riding.
motorcycle.
SAFE RIDING TIPS
muffler.

Modifying your motorcycle or using non-
Hero MotoCorp accessories can make
your motorcycle unsafe. Before you
consider making any modifications or
adding an accessory, be sure to read the
following information.
Improper accessories or modifications
can cause a crash in which you can be
seriously hurt or killed.
Follow all instructions in this owner's
manual regarding accessories and
modifications.
• Make sure that the accessory does not
obscure any lamps, reduce ground
clearance, limit suspension travel or
steering travel, affect your riding
position or interfere with operating any
controls.
• Be sure electrical equipment does not
exceed the motorcycle's electrical
system capacity (page 3). A blown fuse
can cause a loss of lights.
Modifications
Removing or modifying your lamps,
mufflers, emission control system or
other equipment can also make your
motorcycle illegal.
• Do not pull a trailer or sidecar with
your motorcycle. This motorcycle was
not designed for these attachments,
and their use can seriously impair your
motorcycle's handling.
We strongly advise you not to remove
any original equipment or modify your
motorcycle in any way that would
change its design or operation. Such
changes could seriously impair your
motorcycle's handling, stability and
braking, making it unsafe to ride.
Accessories
ACCESSORIES & MODIFICATIONS

Regular Servicing: Get your motorcycle serviced at an Authorised Hero MotoCorp
workshop, as per the service schedule, for an optimum performance and keep the
emission level under check.
Genuine Engine Oil: Use Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine
oil recommended by Hero MotoCorp and make sure you change it every 6000 kms.
(with top up every 3000 kilometres) to keep the engine fit and environment healthy.
The following tips shall ensure a healthy motorcycle, healthy environment, and a healthy you.
Genuine Spares: Always insist on Hero MotoCorp genuine parts as spurious or
incompatible spares and accessories can upset or deteriorate your motorcycle’s
running condition.
& fuel efficiency.
Noise Pollution : Noise beyond a certain decibel is pollution. Whether it is from
horns or defective mufflers, excessive noise will cause headaches and discomfort.
Emission Pollution : Get emission of your motorcycle checked by Aurhorised
agencies atleast once every 3 months or as notified by the government from time to
time.
Fuel saving & reduce pollution : Switch "OFF" the engine while waiting at traffic
signal points to save fuel and reduce pollution, if the waiting period is long.
TIPS FOR HEALTHY ENVIRONMENT

1
5
711
(2) Turn signal switch
(5) Passing switch
(6) Rear view mirror
(7) Dimmer switch
(4) Headlamp switch
(9) Neutral indicator
(10) High beam indicator
(11) Speedometer
(3) Clutch lever
(1) Horn switch
(8) Side stand indicator
(12) Turn signal indicator
(16) Front brake lever
(17) Throttle grip
(18) Electric starter switch
(14) Reset button
(21) Leg guard
(19) Ignition switch with steering lock
(13) LCD panel
(15) Master cylinder
(20) Fuel tank cap
141312
8 9 10
4
6
16
17
18
19
20
21
3
15
2
DESCRIPTION
*Accessories and features shown may not be part of standard fitment.

1 2 34567
(2) Carburetor
(3) Gear shift pedal
(5) Main stand
(4) Rider foot rest
(6) Side stand
(1) Fuel valve
(8) Saree guard with women
pillion step
(7) Left side cover
(10) Reflex reflector
(9) Rear turn signal lamp
(11) Tail / Stop lamp
(12) Rear grip
(14) Side stand switch
(13) Seat lock / Helmet hanger
(15) Air suction valve
(16) Front turn signal lamp
12
16
10
11
15 1314
9
8
LEFT SIDE VIEW
*Accessories and features shown may not be part of standard fitment.

1 2 34
13
11
5 6 78 9
12
14
(3) Kick starter pedal
(5) Starter motor
(1) Pillion foot rest
(2) Battery compartment (inside)
(4) Rider foot rest
(6) Rear brake pedal
(7) Oil level dipstick
(8) Utility box
(9) Caliper
(10) Front disc
(12) Headlamp
(11) Front suspension
(13) Front visor
(14) Rear suspension
10
9
*Accessories and features shown may not be part of standard fitment.

SERVICE REMINDER
2
1
98
53
headlamp
PARTS FUNCTION
INSTRUMENTS AND INDICATORS
(10) High beam indicator Light glows when Headlamp is in "Hi" Beam
(4) Fuel gauge Indicates approxi mate fuel qua ntity in the
form of digital segments. The fuel gauge segments will
swing to the maximum scale on the fuel gauge LCD
panel once when the ignition switch it turned "ON".
(7) Service reminder indicator Displays when the next service is due (page 12)
(6) Odometer Shows accumulated distance traveled
(3) Turn signal indicator Flashes when turn signal switch is operated
(8) Reset button To reset the tripmeter to zero before starting a new trip
(5) Tripmeter Shows the distance traveled during a trip
(1) Neutral indicator Light glows when vehicle is in neutral
(2) Speedometer Indicates driving speed
Sl. No. Description Function
(9) Side stand indicator Light glows when the vehicle is parked on the side stand
10
10
4
7
6

11
“ON”
“OFF”
The engine can be started, Turn
signal lamps, Horn, Tail/Stop lamp and
Passing Switch can be operated. Fuel
Gauge, Odometer and Tripmeter
reading will be functional.
3
1
2
Steering can be locked
“LOCK”
Engine cannot be started and no
electrical system will be functional.
“OFF” Position /
Lock Open
“LOCK” Position
“ON” Position
IGNITION SWITCH
(1) Ignition switch
(2) Ignition key
(3) Steering lock position

SERVICE REMINDER
TRIP
km
km
SERVICE REMINDER
TRIP
km
km
12
The approximate amount of fuel quantity
available in the fuel tank is indicated by the
number of segments (2) in the display.
FUEL GAUGE
The fuel gauge (1) is of a Liquid Crystal
Display (LCD) type.
1
2
3 5
7
6
If only one segment (3) is displayed and
blinks, this indicates that the fuel quantity
is low and is in reserve. The fuel tank
should be refilled as soon as possible.
ODOMETER
The Odometer (4) shows accumulated
distance traveled.
TRIPMETER
The Tripmeter (5) shows distanced traveled
per trip. The Tripmeter can be reset to zero
by pressing the RESET button (6).
(1) Fuel gauge (2) Segments
(3) Segment (4) Odometer (5) Tripmeter
(6) Reset button
(7) Service reminder indicator
The Service Reminder Indicator (1) is to
indicate user to bring the vehicle to an
Authorised Hero MotoCorp workshop for
service.
The indicator shall start blinking when the
vehicle covers kilometers as specified in
the maintenance schedule. The indicator
will keep on blinking throughout the
kilometer interval for a particular service
and will stay ‘‘ON’’ thereafter.
The Service Reminder Indicator can be
reset at an Authorised Hero MotoCorp
workshop.
SERVICE REMINDER INDICATOR
4

Shift the turn signal knob sideways for
right/left indications and leave it to come
back to its normal position on its own.
5
4
IMPORTANT : To switch OFF the turn
signal after completing the turn, gently
push inside.
1
2
white
Functions in DC when the passing switch
knob is pressed in the following condition.
1. Headlamp switch is “OFF”.
2. Headlamp switch is “ON” but on low beam.
3
13
LEFT HANDLEBAR CONTROLS
Passing switch
Dimmer switch
Headlamp switch
4. Turn signal lamp switch
5. Horn switch
Tail/Stop lamp
Headlamp “ON”
Speedometer L.E.D.
After getting the vehicle serviced, make
sure that the Service Reminder Indicator
has been reset.
NOTE
6

(1) Ignition key
1
(1) Electric starter switch
1
STEERING LOCK
Steering lock with Ignition switch, turn the
ignition key (1) to "OFF" position & turn
the handle bar towards left or right & push
the key downwards & turn towards
"LOCK” position. After locking take out
the key.
14
Never hold starter switch continuously for
more than 5 seconds as continuously
cranking of engine will drain the battery.
RIGHT HANDLEBAR CONTROLS
Starter Switch
(For Electric Start Model)
SEAT LOCK
Location : On the rear left side of the seat,
below the rear cowl.
6. Clutch Switch
(For Electric Start Model)
There is a clutch switch provided for the
safety of the rider. The motorcycle
cannot be started by electric starter
switch until the clutch lever is operated
when the vehicle is engaged in gear.

15
(1) Seat Lock (2) Knob (3) Helmet Hanger
1 3
For the safety of the customer a side stand
indicator (1) is provided.
When the vehicle is parked on side stand
(Ignition Switch “ON”), an indicator lamp
glows in the speedometer panel.
SIDE STAND INDICATOR
Operation : Insert the key and turn it
clockwise. Pull the knob (2) downwards
to release the seat. To install, engage the
hook on the underside of the seat with the
frame and push on the top rear side of the
seat until the lock (1) clicks.
Helmet Hanger
The helmet can be hung and locked on the
hook provided with the seat lock (1) by
rotating the key.
SIDE STAND SWITCH
A side stand switch (2) is provided in the
side stand, when the vehicle is parked on
side stand (Ignition Switch “ON”), the
switch enables the side stand indicator
lamp to glow on the speedometer panel.
(2) Side stand switch
(1) Side stand indicator
2
2
1

16
At “RES” (3), fuel will flow from the
reserve fuel supply to the carburetor. Use
the reserve fuel only when the main supply
is exhausted. Refill the tank as soon as
possible after switching to “RES”. The
reserve fuel supply is 1.0 litre (usable).
FUEL VALVE
1
FUEL ON
OFF
RES
2
FUEL ON
OFF
3
FUEL
OFF
RES
(1) “OFF” Position
(2) “ON” Position
(3) “RES” Position
At “ON” (2), fuel will flow from fuel tank
to the carburetor
ON
OFF
At “OFF” (1), fuel cannot flow from the
tank to the carburetor. Turn the valve
“OFF” whenever the motorcycle is not in
use.

17
motorcycle
(1) Key hole cover (2) Fuel tank cap
(3) Ignition key
3
2
FUEL TANK
2. Do not overfill the tank. There should be
no fuel (3) in the filler neck (4).
1. To remove the fuel tank cap (2), open
the key hole cover (1) and insert the
ignition key (3) turn it clockwise and
remove the cap.
Fuel tank capacity is 12.8 litres including a
reserve supply of 1.0 litre (usable).
3. For locking, position the cap back on the
opening and press gently. The key
springs back to the normal position and
the cap gets locked.
NOTE
Do not park the motorcycle under direct
sunlight as it causes evaporation of petrol
due to heat and deterioration of paint gloss
due to ultra violet rays.
1