HighLine Bale Pro CFR650 User manual

O p e r a t o r s M a n u a l
E9813V1
Bale Pro
®
Complete Feed Ration
CFR650

Operator’s
Manual
Highline Manufacturing Limited
HWY #27, P.O. Box 307
Vonda, SK S0K 4N0
Canada
Phone: [phone]
Fax: [phone]
Toll Free: 1.800.665.2010
E9813V1
BalePro
®
Complete Feed Ration 650
Bale Processor
Printed in Canada Copyright © 2017 by Highline Manufacturing Ltd. All rights reserved.
The content of this manual was based on the most current information available as of the date of copyright. It is the policy of
Highline Manufacturing Limited to improve and develop our products continually. We reserve the right to make changes or add
improvements, at any time, without incurring any obligation to make changes or improvements on machines previously sold.
Changes may not be reflected in this manual.
042117

Highline Manufacturing Ltd. Complete Feed Ration 650 (CFR 650)
Highline Team Message
CongratulationsonyourpurchaseoftheCompleteFeedRation650manufacturedbyHighline
Manufacturing Ltd.
This operator's manual has been prepared to provide information necessary for the safe and
efficient operation of your Complete Feed Ration 650 (CFR 650). In the manual you will find
safety procedures, maintenance routines and detailed operational instructions.
If you find that you require information not covered in this manual, please feel free to consult
your local dealer. Your dealer is always able to contact Highline for this technical information.
HighlineManufacturingLtd.thanksandcongratulatesyouforselectingaCompleteFeedRation
650 as your machine of choice.
Highline Manufacturing Ltd.

Table of Contents
Section 1 - Safety
Page
Serialnumber .............................................................................. 1
Safetysign-offform.......................................................................... 2
Safetyalertsymbol .......................................................................... 3
Generalsafety.............................................................................. 4
Safetydecals............................................................................... 4
Safetydecallocations ....................................................................... 10
Section 2 - Transporting the CFR 650
Tractor Requirements . . . . . . . . . . . . . . . . . . . . . . . 2
Ensure the correct PTO speed. . . . . . . . . . . . . . . . . 2
Adjust the tractor drawbar length. . . . . . . . . . . . . . . 2
Lift the hitch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Connect the hitch to the tractor . . . . . . . . . . . . . . . 3
Connect the safety chain . . . . . . . . . . . . . . . . . . . . 4
Route the hydraulic hoses and wiring harness . . . . 4
Attach driveline to PTO . . . . . . . . . . . . . . . . . . . . . . 5
Attach hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Connect the lights . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Place the hitch jack in the storage . . . . . . . . . . . . . . . . . 6
Adjust wheel stance settings . . . . . . . . . . . . . . . . . . . . . . 7
Check the condition of the tires . . . . . . . . . . . . . . . . . . . . 7
Raise the bale loading forks . . . . . . . . . . . . . . . . . . . . . . 8
Install the cylinder lock . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Raise the discharge deflector door . . . . . . . . . . . . . . . . . 8
Install the discharge deflector door transport lock . . . . . . 8
Ensure Slow Moving Vehicle (SMV) sign is clean . . . . . 9
TransportSpeed ...............................9
Section 3 - CFR 650 Preparation
Park on level ground . . . . . . . . . . . . . . . . . . . . . . . . 1
Ensure that all decals are clean . . . . . . . . . . . . . . . 1
Ensure the SMV sign is clean and visible . . . . . . . . 1
Check the condition of the flail drum . . . . . . . . . . . . 1
Clean debris and material buildup . . . . . . . . . . . . . 1
Check the condition of the flails . . . . . . . . . . . . . . . . 2
Remove twine, netwrap wrapped on the flail drum . 2
Adjust the height of the hitch tongue . . . . . . . . . . . . 3
Set the level of the lower discharge deflector. . . . . . 3
Adjust the bale loader forks for the width of bale . . 4
Inspect all hydraulic motors, cylinders and hoses . . 5
Inspect the wheels and tires . . . . . . . . . . . . . . . . . . . . . . 5
Check that the axle u-bolts are tight . . . . . . . . . . . . . . . . 6
Remove twine built up around axle spindle and hub . . . . 6
Ensure the driveline shields are lowered . . . . . . . . . . . . 6
Remove the flail drum lock . . . . . . . . . . . . . . . . . . . . . . . 7
Remove the fork lock from the hydraulic cylinder . . . . . . 7
Remove lock pin on the discharge deflector door . . . . . 7
Remove the nut and washer from rubber deflector . . . . . 8
Lubricate all grease fittings and check the fluid level . . . 8
Netwrap or twine removal procedure . . . . . . . . . . . . . . . . 9
Section 4 - Operating the CFR 650
Unlock the flail drum . . . . . . . . . . . . . . . . . . . . . . . . 1
Set the aggression level of the flails . . . . . . . . . . . . 2
Set the speed of the feed rollers . . . . . . . . . . . . . . . 3
Set the upper deflector door . . . . . . . . . . . . . . . . . . 3
Set the lower deflector door . . . . . . . . . . . . . . . . . . 4
Load the bale into the processor tub . . . . . . . . . . . . 4
Load a second bale . . . . . . . . . . . . . . . . . . . . . . . . 5
Start the PTO to engage the flail drum . . . . . . . . . . 5
Begin processing material . . . . . . . . . . . . . . . . . . . . . . . . 6
Adjust the direction of bale rotation . . . . . . . . . . . . . . . . . 6
Re-adjust the discharge rate lever . . . . . . . . . . . . . . . . . 6
Re-adjust the level of the lower discharge deflector . . . . 7
Stop the feed rollers before loading another bale . . . . . 7
Crossing ditches and steep inclines . . . . . . . . . . . . . . . . 8
Makingturns ..................................8
Section 5 - Maintaining the CFR 650
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Visually Inspect Hydraulic Hoses/Fittings . . . . . . . . 2
Check the Fluid Level in the Gearbox . . . . . . . . . . . 2
Gearbox Oil Changing Procedures . . . . . . . . . . . . . 3
Flail Replacement Procedure . . . . . . . . . . . . . . . . . . . . . 5
Tires ........................................6
Axles ........................................6

Section 6 - Storing the CFR 650
Clean all the debris . . . . . . . . . . . . . . . . . . . . . . . . . 1
Park the CFR 650 on level ground . . . . . . . . . . . . . . 1
Lubricate all grease points . . . . . . . . . . . . . . . . . . . 1
Tighten all bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Check the CFR 650 for worn and damaged parts . . 1
Touch-up the paint to prevent rusting . . . . . . . . . . . . 1
Lock the flail drum . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Lower the forks to the ground . . . . . . . . . . . . . . . . . . 2
Raise the discharge deflector door . . . . . . . . . . . . . . 2
Install the discharge deflector door transport lock . . . . . 2
Place the jack onto the hitch . . . . . . . . . . . . . . . . . . . . . 3
Remove the driveline from the tractor PTO shaft . . . . . . 3
Disconnect the safety chain from the tractor . . . . . . . . . 3
Disconnect the hitch from the tractor . . . . . . . . . . . . . . . 3
Disconnect hydraulic hoses . . . . . . . . . . . . . . . . . . . . . . 3
Disconnect the electrical connection . . . . . . . . . . . . . . . 3
Secure the hydraulic hoses and electrical connector . . 4
Change the oil in the gearbox . . . . . . . . . . . . . . . . . . . . . 4
Section 7 - Troubleshooting
Section 8 - CFR 650 Specifications