HIKOKI CJ 36DA User manual

CJ 36DA
Handling instructions
使用說明書
en
zh
en
zh
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2
1
2
31
2
1
2
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3
4
5
3500 /min
1400 /min
n0
800 /min
6
1
2
3
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4
7
89
10
1
2
34
5
6
7
8
1
2
1
1
2
1
2
1
2
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5
11
12
1
1+2=
2
1+2=
Lock
1
2
2
1
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6
13
14
15 16
1
2
3
4
5
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7
17
18
19
1
2
31
2
3
1
2
3
1
2
3
4
45
45
45°
45°
3 – 4
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8
20
21
1
2
3
2 – 3
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c) Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking up
or carrying the tool.
Carrying power tools with your finger on the switch
or energising power tools that have the switch on
invites accidents.
d) Remove any adjusting key or wrench before
turning the power tool on.
A wrench or a key left attached to a rotating part of
the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and
balance at all times.
This enables better control of the power tool in
unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair and clothing away
from moving parts.
Loose clothes, jewellery or long hair can be caught in
moving parts.
g) If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used.
Use of dust collection can reduce dust-related
hazards.
h) Do not let familiarity gained from frequent use
of tools allow you to become complacent and
ignore tool safety principles.
A careless action can cause severe injury within a
fraction of a second.
4) Power tool use and care
a) Do not force the power tool. Use the correct
power tool for your application.
The correct power tool will do the job better and safer
at the rate for which it was designed.
b) Do not use the power tool if the switch does not
turn it on and off.
Any power tool that cannot be controlled with the
switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/
or remove the battery pack, if detachable, from
the power tool before making any adjustments,
changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of
starting the power tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool.
Power tools are dangerous in the hands of untrained
users.
e) Maintain power tools and accessories. Check
for misalignment or binding of moving parts,
breakage of parts and any other condition that
may affect the power tool’s operation.
If damaged, have the power tool repaired before
use.
Many accidents are caused by poorly maintained
power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions and
the work to be performed.
Use of the power tool for operations different from
those intended could result in a hazardous situation.
h) Keep handles and grasping surfaces dry, clean
and free from oil and grease.
GENERAL POWER TOOL SAFETY
WARNINGS
WARNING
Read all safety warnings, instructions, illustrations and
specifications provided with this power tool.
Failure to follow all instructions listed below may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-
operated (corded) power tool or battery-operated (cordless)
power tool.
1) Work area safety
a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust.
Power tools create sparks which may ignite the dust
or fumes.
c) Keep children and bystanders away while
operating a power tool.
Distractions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way.
Do not use any adapter plugs with earthed
(grounded) power tools.
Unmodified plugs and matching outlets will reduce
risk of electric shock.
b) Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators.
There is an increased risk of electric shock if your
body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions.
Water entering a power tool will increase the risk of
electric shock.
d) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts.
Damaged or entangled cords increase the risk of
electric shock.
e) When operating a power tool outdoors, use an
extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the
risk of electric shock.
f) If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply.
Use of an RCD reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired
or under the influence of drugs, alcohol or
medication.
A moment of inattention while operating power tools
may result in serious personal injury.
b) Use personal protective equipment. Always
wear eye protection.
Protective equipment such as a dust mask, non-skid
safety shoes, hard hat or hearing protection used for
appropriate conditions will reduce personal injuries.
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Slippery handles and grasping surfaces do not
allow for safe handling and control of the tool in
unexpected situations.
5) Battery tool use and care
a) Recharge only with the charger specified by the
manufacturer.
A charger that is suitable for one type of battery pack
may create a risk of fire when used with another
battery pack.
b) Use power tools only with specifically
designated battery packs.
Use of any other battery packs may create a risk of
injury and fire.
c) When battery pack is not in use, keep it away
from other metal objects, like paper clips, coins,
keys, nails, screws or other small metal objects,
that can make a connection from one terminal to
another.
Shorting the battery terminals together may cause
burns or a fire.
d) Under abusive conditions, liquid may be ejected
from the battery; avoid contact. If contact
accidentally occurs, flush with water. If liquid
contacts eyes, additionally seek medical help.
Liquid ejected from the battery may cause irritation or
burns.
e) Do not use a battery pack or tool that is damaged
or modified.
Damaged or modified batteries may exhibit
unpredictable behaviour resulting in fire, explosion
or risk of injury.
f) Do not expose a battery pack or tool to fire or
excessive temperature.
Exposure to fire or temperature above 130 °C may
cause explosion.
g) Follow all charging instructions and do not
charge the battery pack or tool outside the
temperature range specified in the instructions.
Charging improperly or at temperatures outside
the specified range may damage the battery and
increase the risk of fire.
6) Service
a) Have your power tool serviced by a qualified
repair person using only identical replacement
parts.
This will ensure that the safety of the power tool is
maintained.
b) Never service damaged battery packs.
Service of battery packs should only be performed
by the manufacturer or authorized service providers.
PRECAUTION
Keep children and infirm persons away.
When not in use, tools should be stored out of reach of
children and infirm persons.
JIG SAW SAFETY WARNINGS
1. Hold the power tool by insulated gripping surfaces,
when performing an operation where the cutting
accessory may contact hidden wiring or its own
cord.
Cutting accessory contacting a “live” wire may make
exposed metal parts of the power tool “live” and could
give the operator an electric shock.
2. Use clamps or another practical way to secure and
support the workpiece to a stable platform.
Holding the workpiece by hand or against your body
leaves it unstable and may lead to loss of control.
ADDITIONAL SAFETY WARNINGS
1. Always charge the battery at a temperature of 0 oC –
40 oC. A temperature of less than 0 oC will result in over
charging which is dangerous. The battery cannot be
charged at a temperature higher than 40 oC.
The most suitable temperature for charging is that of
20 oC – 25 oC.
2. Do not use the charger continuously.
When one charging is completed, leave the charger for
about 15 minutes before the next charging of battery.
3. Do not allow foreign matter to enter the hole for
connecting the rechargeable battery.
4. Never disassemble the rechargeable battery and
charger.
5. Never short-circuit the rechargeable battery.
Shortcircuiting the battery will cause a great electric
current and overheat. It results in burn or damage to the
battery.
6. Do not dispose of the battery in fire. If the battery is burnt,
it may explode.
7. Bring the battery to the shop from which it was purchased
as soon as the post-charging battery life becomes too
short for practical use. Do not dispose of the exhausted
battery.
8. Do not insert object into the air ventilation slots of the
charger. Inserting metal objects or inflammables into the
charger air ventilation slots will result in electrical shock
hazard or damaged charger.
9. When using this unit continuously, the unit may overheat,
leading to damage in the motor and switch. Therefore,
whenever the housing becomes hot, give the blade a
break for a while.
10. If the machine is used continuously at low speed, an
extra load is applied to the motor which can result in
motor seizure. Always operate the power tool so that
the blade is not caught by the material during operation.
Always adjust the blade speed to enable smooth cutting.
11. Preparing and checking the work environment. Make
sure that the work site meets all the conditions laid forth
in the precautions.
12. Make sure that the battery is installed firmly. If it is at all
loose it could come offand cause an accident.
13. Dust produced in operation
The dust produced in normal operation may affect
the operator’s health. Either of following way is
recommended.
a) Wear a dust mask
b) Use external dust collection equipment
(optional accessories) (Fig. 21)
When using the external dust collection equipment,
connect the adapter with the hose from external dust
collection equipment.
14. During use, do not touch the metal portion of the tool.
15. Changing blades
○Be sure to switch power OFF and disconnect the battery
from the body when changing blades.
○Do not open the lever when plunger is moving. (Fig. 4)
○Confirm the protrusions of blade inserted to the blade
holder surely. (Fig. 4)
○Confirm the blade located between the groove of roller.
(Fig. 4)
16. Always make sure to push in the lock offbutton to the
locked position when not using.
17. Using the splinter guard when cutting wood materials will
reduce splintering of cut surfaces.
Insert the splinter guard in the space on the base, and
push it completely.
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18. Chip cover
○Chip cover prevents chips from flying offand improves
the efficiency of dust collector.
○There is a possibility that chip cover is frosted when
cutting the metal.
19. In order to prevent blade dislodging, damage or
excessive wear on the plunger, please make sure to
have surface of the base plate attached to the work piece
while sawing.
20. At low speed do not cut a wood with a thickness of more
than 10 mm or metal with a thickness of more than 1 mm.
21. To ensure accurate cutting when using the guide
(Fig. 16), always set the orbital position to “0”.
22. When sawing a small circular arc, reduce the feeding
speed of the machine. If the machine is fed too fast, it
could cause the blade to break.
23. Circular cutting must be done with the blade
approximately vertical to the bottom surface of the base.
24. Angular cutting can not be done when adopting dust
collector.
25. Connecting with cleaner (sold separately)
By connecting with cleaner through dust collector and
adapter (sold separately), most of dust can be collected.
26. When cutting metallic materials, use an appropriate
cutting fluid (spindle oil, soapy water, etc.) to prolong
the bladeʼs service life. (Fig. 17) And cut the material at
medium speed.
27. When cutting a window hole in materials other than
lumber, initially bore a hole with a drill or similar tool from
which to start cutting. (Fig. 18)
28. Do not fix and secure the switch lock. Besides, keep
your finger offthe switch trigger when the tool is being
carried around. Otherwise, the main body switch can
be inadvertently turned ON, resulting in unexpected
accidents.
29. Do not expose directly your eye to the light by looking
into the light.
If your eye is continuously exposed to the light, your eye
will be hurt.
30. Never touch moving parts.
Never place your hands, fingers or other body parts near
the tool’s moving parts.
31. Never operate without all guards in place.
Never operate this tool without all guards or safety
features in place and in proper working order. If
maintenance or servicing requires the removal of a
guard or safety feature, be sure to replace the guard or
safety feature before resuming operation of the tool.
32. NEVER leave tool running unattended. Turn power off.
Don’t leave tool until it comes to a complete stop.
33. Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases or
dust.
Jig saw create sparks which may ignite the dust or
fumes.
34. The power tool is equipped with a temperature
protection circuit to protect the motor. Continuous work
may cause the temperature of the unit to rise, activating
the temperature protection circuit and automatically
stopping operation. If this happens, allow the power tool
to cool before resuming use.
35. Do not use the product if the tool or the battery terminals
(battery mount) are deformed.
Installing the battery could cause a short circuit that
could result in smoke emission or ignition.
36. Keep the tool’s terminals (battery mount) free of swarf
and dust.
○Prior to use, make sure that swarf and dust have not
collected in the area of the terminals.
○During use, try to avoid swarf or dust on the tool from
falling on the battery.
○When suspending operation or after use, do not leave
the tool in an area where it may be exposed to falling
swarf or dust.
Doing so could cause a short circuit that could result in
smoke emission or ignition.
CAUTION ON LITHIUM-ION BATTERY
To extend the lifetime, the lithium-ion battery equips with the
protection function to stop the output.
In the cases of 1 to 3 described below, when using this
product, even if you are pulling the switch, the motor may
stop. This is not the trouble but the result of protection
function.
1. When the battery power remaining runs out, the motor
stops.
In such a case, charge it up immediately.
2. If the tool is overloaded, the motor may stop. In this
case, release the switch of tool and eliminate causes of
overloading. After that, you can use it again.
3. If the battery is overheated under overload work, the
battery power may stop.
In this case, stop using the battery and let the battery
cool. After that, you can use it again.
Furthermore, please heed the following warning and caution.
WARNING
In order to prevent any battery leakage, heat generation,
smoke emission, explosion and ignition beforehand, please
be sure to heed the following precautions.
1. Make sure that swarf and dust do not collect on the
battery.
○During work make sure that swarf and dust do not fall on
the battery.
○Make sure that any swarf and dust falling on the power
tool during work do not collect on the battery.
○Do not store an unused battery in a location exposed to
swarf and dust.
○Before storing a battery, remove any swarf and dust that
may adhere to it and do not store it together with metal
parts (screws, nails, etc.).
2. Do not pierce battery with a sharp object such as a
nail, strike with a hammer, step on, throw or subject the
battery to severe physical shock.
3. Do not use an apparently damaged or deformed battery.
4. Do not use the battery in reverse polarity.
5. Do not connect directly to an electrical outlets or car
cigarette lighter sockets.
6. Do not use the battery for a purpose other than those
specified.
7. If the battery charging fails to complete even when a
specified recharging time has elapsed, immediately stop
further recharging.
8. Do not put or subject the battery to high temperatures or
high pressure such as into a microwave oven, dryer, or
high pressure container.
9. Keep away from fire immediately when leakage or foul
odor are detected.
10. Do not use in a location where strong static electricity
generates.
11. If there is battery leakage, foul odor, heat generated,
discolored or deformed, or in any way appears abnormal
during use, recharging or storage, immediately remove it
from the equipment or battery charger, and stop use.
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12. Do not immerse the battery or allow any fluids to flow
inside. Conductive liquid ingress, such as water, can
cause damage resulting in fire or explosion. Store your
battery in a cool, dry place, away from combustible and
flammable items. Corrosive gas atmospheres must be
avoided.
CAUTION
1. If liquid leaking from the battery gets into your eyes,
do not rub your eyes and wash them well with fresh
clean water such as tap water and contact a doctor
immediately.
If left untreated, the liquid may cause eye-problems.
2. If liquid leaks onto your skin or clothes, wash well with
clean water such as tap water immediately.
There is a possibility that this can cause skin irritation.
3. If you find rust, foul odor, overheating, discolor,
deformation, and/or other irregularities when using the
battery for the first time, do not use and return it to your
supplier or vendor.
WARNING
If a conductive foreign matter enters in the terminal of lithium
ion battery, the battery may be shorted, causing fire. When
storing the lithium ion battery, obey surely the rules of
following contents.
○Do not place conductive debris, nail and wires such as
iron wire and copper wire in the storage case.
○To prevent shorting from occurring, load the battery in
the tool or insert securely the battery cover for storing
until the ventilator is not seen.
REGARDING LITHIUM-ION BATTERY
TRANSPORTATION
When transporting a lithium-ion battery, please observe the
following precautions.
WARNING
Notify the transporting company that a package contains a
lithium-ion battery, inform the company of its power output
and follow the instructions of the transportation company
when arranging transport.
○Lithium-ion batteries that exceed a power output of
100 Wh are considered to be in the freight classification
of Dangerous Goods and will require special application
procedures.
○For transportation abroad, you must comply with
international law and the rules and regulations of the
destination country.
○If the BSL36B18 is installed in the power tool, the power
output will exceed 100 Wh and the unit will be classified
as Dangerous Goods for freight classification.
Wh
Power Output
2 to 3 digit number
NAMES OF PARTS (Fig. 1 – Fig. 21)
Switch Plunger
Stopper Blade holder
Lock-offbutton Base bolt
Dial Splinter guard
LED light Sub base
(optional accessories)
Lever Chip cover
Blade Battery level indicator
switch
Guide roller Battery level indicator
lamp
Change knob Guide
(optional accessories)
Base plate Wood screw / Nail
Base Oiler
Hexagonal bar wrench ▽mark
Battery Semi-circular part
Handle Scale
Motor Dust collector
(optional accessories)
Name plate Notch
Latch Adapter
(optional accessories)
Charge indicator lamp
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SYMBOLS
WARNING
The following show symbols used for the machine.
Be sure that you understand their meaning before
use.
CJ36DA: Cordless Jig saw
To reduce the risk of injury, user must read
instruction manual.
Direct current
V Rated voltage
n0No-load speed
kg Weight
Switching ON
Switching OFF
Lock
Switchlocks to the "ON" position
Disconnect the battery
Lock
Unlock
Wood
Metal
Stainless steel
Warning
Prohibited action
Battery
Lights ;
The battery remaining power is over 75%
Lights ;
The battery remaining power is 50% – 75%.
Lights ;
The battery remaining power is 25% – 50%.
Lights ;
The battery remaining power is less than 25%
Blinks ;
The battery remaining power is nearly empty.
Recharge the battery soonest possible.
Blinks ;
Output suspended due to high temperature.
Remove the battery from the tool and allow it to
fully cool down.
Blinks ;
Output suspended due to failure or malfunction.
The problem may be the battery so please
contact your dealer.
STANDARD ACCESSORIES
In addition to the main unit (1 unit), the package contains the
accessories listed on page 32.
Standard accessories are subject to change without notice.
APPLICATIONS
○Cutting various lumber and pocket cutting
○Cutting mild steel plate, aluminum plate, and copper
plate
○Cutting synthetic resins, such as phenol resin and vinyl
chloride
○Cutting thin and soft construction materials
○Cutting stainless steel plate (with No. 97 blade)
SPECIFICATIONS
1. Power tool
Model CJ36DA
Voltage 36 V
Max. cutting depth
Wood 160 mm
Mild steel 10 mm
Stainless steel 3.2 mm
No-Load Speed 800 – 3500 /min
Stroke 26 mm
Min. cutting radius 25 mm
Battery available for
this tool* Multi volt battery
Weight 2.7 kg (BSL36A18)
3.0 kg (BSL36B18)
* Existing batteries (BSL3660/3620/3626, BSL18xx
series, etc.) cannot be used with this tool.
NOTE
Due to HiKOKI’s continuing program of research and
development, the specifications herein are subject to
change without prior notice.
2. Battery
Model BSL36A18 BSL36B18
Voltage 36 V / 18 V (Automatic Switching*)
Battery capacity 2.5 Ah / 5.0 Ah 4.0 Ah / 8.0 Ah
(Automatic Switching*)
Available cordless
products** Multi volt series, 18 V product
Available charger Sliding charger for lithium ion
batteries
* The tool itself will automatically switch over.
** Please see our general catalogue for details.
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CHARGING
Before using the power tool, charge the battery as follows.
1. Connect the charger’s power cord to the receptacle.
When connecting the plug of the charger to a receptacle,
the charge indicator lamp will blink in red (At 1- second
intervals).
2. Insert the battery into the charger.
Firmly insert the battery into the charger as shown in
Fig. 3 (on page 2).
3. Charging
When inserting a battery in the charger, the charge
indicator lamp will blink in blue.
When the battery becomes fully recharged, the charge
indicator lamp will light up in green. (See Table 1)
(1) Charge indicator lamp indication
The indications of the charge indicator lamp will be as
shown in Table 1, according to the condition of the
charger or the rechargeable battery.
Table 1
Indications of the charge indicator lamp
Charge
indicator
lamp
(RED /
BLUE /
GREEN /
PURPLE)
Before
charging
Blinks
(RED)
Lights for 0.5 seconds. Does not light for
0.5 seconds. (offfor 0.5 seconds) Plugged into power source
While
charging
Blinks
(BLUE)
Lights for 0.5 seconds. Does not light for
1 second. (offfor 1 second) Battery capacity at less than 50%
Blinks
(BLUE)
Lights for 1 second. Does not light
for 0.5 seconds. (offfor 0.5 seconds) Battery capacity at less than 80%
Lights
(BLUE)
Lights continuously Battery capacity at more than 80%
Charging
complete
Lights
(GREEN)
Lights continuously
(Continuous buzzer sound: about 6
seconds)
Overheat
standby
Blinks
(RED)
Lights for 0.3 seconds. Does not light for
0.3 seconds. (offfor 0.3 seconds)
Battery overheated. Unable to
charge. (Charging will commence
when battery cools)
Charging
impossible
Flickers
(PURPLE)
Lights for 0.1 seconds. Does not light for
0.1 seconds. (offfor 0.1 seconds)
(Intermittent buzzer sound: about 2
seconds)
Malfunction in the battery or the
charger
(2) Regarding the temperatures and charging time of the rechargeable battery
The temperatures and charging time will become as shown in Table 2.
Table 2
Charger UC18YSL3
Battery
Type of battery Li-ion
Temperatures at which the
battery can be recharged 0°C – 50°C
Charging voltage V 14.4 18
Charging time,
approx. (At 20°C)
BSL14xx series BSL18xx series Multi volt
series
(4 cells) (8 cells) (5 cells) (10 cells) (10 cells)
min.
BSL1415S : 15
BSL1415 : 15
BSL1415X : 15
BSL1420 : 20
BSL1425 : 25
BSL1430C : 30
BSL1430 : 20
BSL1440 : 26
BSL1450 : 32
BSL1460 : 38
BSL1815S : 15
BSL1815 : 15
BSL1815X : 15
BSL1820 : 20
BSL1825 : 25
BSL1830C : 30
BSL1830 : 20
BSL1840 : 26
BSL1850 : 32
BSL1860 : 38
BSL36A18 : 32
BSL36B18 : 52
NOTE
The recharging time may vary according to the ambient temperature and power source voltage.
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4. Disconnect the charger’s power cord from the
receptacle.
5. Hold the charger firmly and pull out the battery.
NOTE
Be sure to pull out the battery from the charger after use,
and then keep it.
Regarding electric discharge in case of new batteries,
etc.
As the internal chemical substance of new batteries and
batteries that have not been used for an extended period
is not activated, the electric discharge might be low when
using them the first and second time. This is a temporary
phenomenon, and normal time required for recharging
will be restored by recharging the batteries 2 – 3 times.
How to make the batteries perform longer.
(1) Recharge the batteries before they become completely
exhausted.
When you feel that the power of the tool becomes
weaker, stop using the tool and recharge its battery. If
you continue to use the tool and exhaust the electric
current, the battery may be damaged and its life will
become shorter.
(2) Avoid recharging at high temperatures.
A rechargeable battery will be hot immediately after
use. If such a battery is recharged immediately after
use, its internal chemical substance will deteriorate, and
the battery life will be shortened. Leave the battery and
recharge it after it has cooled for a while.
CAUTION
○If the battery is charged while it is heated because
it has been left for a long time in a location subject to
direct sunlight or because the battery has just been
used, the charge indicator lamp of the charger lights
for 0.3 seconds, does not light for 0.3 seconds (offfor
0.3 seconds). In such a case, first let the battery cool,
then start charging.
○When the charge indicator lamp flickers (at 0.2-second
intervals), check for and take out any foreign objects in
the charger’s battery connector. If there are no foreign
objects, it is probable that the battery or charger is
malfunctioning. Take it to your authorized Service
Center.
○Since the built-in micro computer takes about
3 seconds to confirm that the battery being charged with
UC18YSL3 is taken out, wait for a minimum of 3 seconds
before reinserting it to continue charging. If the battery
is reinserted within 3 seconds, the battery may not be
properly charged.
MOUNTING AND OPERATION
Action Figure Page
Removing and inserting the battery 2 2
Charging 3 2
Changing blades 4 3
Adjusting the blade operating speed *1 53
Adjusting the orbital operation 6 3
Splinter guard 7 4
Sub base*2 (sold separately) 8 4
Chip cover 9 4
Housing the hexagonal bar wrench 10 4
Switch operation 11 5
How to use the LED light*3 12 5
Remaining battery indicator 13 6
Mounting the guide (sold separately) 14 6
Rectilinear cutting 15 6
Cutting a circle or a circular arc 16 6
Cutting metallic materials 17 7
Pocket cutting 18 7
Angular cutting 19 7
Concerning cutting of stainless steel
plates 20 8
Connecting with cleaner
(sold separately) 21 8
Selecting accessories ―33
*1 The tool is equipped with two modes: “Standard Mode”
and “AUTO Mode”.
(1) Standard Mode
You can change the blade operating speed between
800 to 3500 /min by adjusting the dial from “1” to “5”.
(2) AUTO Mode
AUTO Mode automatically selects a speed between
1400 and 3500 /min to suit the operating load and
maintains that speed until the switch is turned off.
This has the effect of lowering vibration and noise
prior to and during operation.
Adjust the dial for the mode and speed that best suits
your task conditions and materials.
Blade operating speed
Mode Dial Blade operating speed
Standard Mode 1 – 5 800 – 3500 /min
AUTO Mode A No load: 1400 /min
With load: 3500 /min
With AUTO Mode, the vibration frequency may not reach
3500 /min depending on variables such as the type of
work.
*2 Sub base
NOTE
When the sub base is attached, the blade’s protrusion
from the material being cut will be reduced by 3 mm.
When the blade has been moved down to the lowest
point, check to make sure that it is protruding from the
material.
*3 How to use the LED light
NOTE
To prevent the battery power consumption, turn offthe
LED light frequently. The light goes out automatically
10 seconds after the switch is released.
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LED LIGHT WARNING SIGNALS
(Fig. 22)
This product features functions that are designed to protect
the tool itself as well as the battery. When any of the
safeguard functions are triggered, any of the LED light will
blink as described in Table 4.
In this case, follow the instructions described under
corrective action.
Fig. 22
Table 4
Safeguard Function LED Light Display Corrective Action
Overload Protection On 0.1 second/off0.1 second Remove the cause of the overloading.
Temperature Protection On 0.5 second/off0.5 second Allow the tool and battery to thoroughly cool.
SELECTION OF BLADES
Accessory blades
To ensure maximum operating efficiency and results, it is
very important to select the appropriate blade best suited to
the type and thickness of the material to be cut. The blade
number is engraved in the vicinity of the mounting portion
of each blade. Select appropriate blades by referring to
Table 5.
MAINTENANCE AND INSPECTION
CAUTION
Be sure to turn offthe switch and remove the battery
before maintenance and inspection.
1. Inspecting the blade
Continued use of a dull or damaged blade will result in
reduced cutting efficiency and may cause overloading of
the motor. Replace the blade with a new one as soon as
excessive abrasion is noted.
2. Inspecting the mounting screws
Regularly inspect all mounting screws and ensure that
they are properly tightened. Should any of the screws be
loose, retighten them immediately. Failure to do so could
result in serious hazard.
3. Maintenance of the motor
The motor unit winding is the very “heart” of the power
tool. Exercise due care to ensure the winding does not
become damaged and/or wet with oil or water.
4. Inspection of terminals (tool and battery)
Check to make sure that swarf and dust have not
collected on the terminals.
On occasion check prior, during and after operation.
CAUTION
Remove any swarf or dust which may have collected on
the terminals.
Failure to do so may result in malfunction.
5. Cleaning on the outside
When the power tool is stained, wipe with a soft dry cloth
or a cloth moistened with soapy water. Do not use chloric
solvents, gasoline or paint thinner, for they melt plastics.
6. Storage
Store the power tool in a place in which the temperature
is less than 40°C and out of reach of children.
NOTE
Storing lithium-ion batteries.
Make sure the lithium-ion batteries have been fully
charged before storing them.
Prolonged storage (3 months or more) of batteries with
a low charge may result in performance deterioration,
significantly reducing battery usage time or rendering
the batteries incapable of holding a charge.
However, significantly reduced battery usage time may
be recovered by repeatedly charging and using the
batteries two to five times.
If the battery usage time is extremely short despite
repeated charging and use, consider the batteries dead
and purchase new batteries.
CAUTION
In the operation and maintenance of power tools, the
safety regulations and standards prescribed in each
country must be observed.
Important notice on the batteries for the HiKOKI
cordless power tools
Please always use one of our designated genuine
batteries. We cannot guarantee the safety and
performance of our cordless power tool when used with
batteries other than these designated by us, or when
the battery is disassembled and modified (such as
disassembly and replacement of cells or other internal
parts).
NOTE
Due to HiKOKI’s continuing program of research and
development, the specifications herein are subject to
change without prior notice.
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Table 5 List of appropriate blades
Material to
be cut
Blade
Material quality
No. 1
(Super
long)
No. 11 No. 12 No. 15 No. 16 No. 21 No. 22 No. 41 No. 97
Thickness of material (mm)
Lumber General lumber
Below 135 10 - 55 Below 20 10 - 55 5 - 40 10 - 65
Plywood 5 - 30 Below 10 5 - 30 3 - 20
Iron plate
Mild steel plate 3 - 6 Below 3 2 - 5
Stainless steel
plate 1.5 - 2.5
Nonferrous
metal
Aluminium
copper, brass 3 - 12 Below 3 Below 5
Aluminium sash
Height up
to 25
Height up
to 25
Plastics
Phenol resin,
melamine, resin,
etc.
5 - 20 Below 6 5 - 15 Below 6 5 - 15
Vinyl chloride,
acryl resin, etc. 5 - 30 Below 10 5 - 20 Below 5 5 - 30 3 - 20 5 - 15
Foamed
polyethylene,
foamed styrol
10 - 55 3 - 25 5 - 25 3 - 25 10 - 55 3 - 40 5 - 25
Pulp
Card board,
corrugated paper 10 - 55 3 - 25 10 - 55 3 - 40
Hardboard 3 - 25 Below 6 3 - 25
Fiberboard Below 6
NOTE
The minimum cutting radius of No. 1 (Super long), No. 21, No. 22 and No. 41 blades is 100 mm.
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TROUBLESHOOTING
Use the inspections in the table below if the tool does not operate normally. If this does not remedy the problem, consult your
dealer or the HiKOKI Authorized Service Center.
1. Power tool
Symptom Possible cause Remedy
Tool doesn’t run No remaining battery power Charge the battery.
Battery isn’t fully installed. Push the battery in until you hear a click.
Tool suddenly stopped Tool was overburdened Get rid of the problem causing the
overburden.
During operation, lighten the applied
pressure.
Battery or tool overheated Allow the tool and battery to thoroughly cool.
Blade
- can’t be attached
- fall off
The shape of the attachment portion doesn’t
match
Use the appropriate blade
(See “Selecting accessories”)
The lever is open. Close the lever.
There is foreign matter inside the blade
holder.
Remove the foreign matter.
Switch can’t be pulled Lock-offbutton is pushed in Release the Lock-offbutton.
An abnormal high-pitched
noise occurs when the
trigger switch is pulled.
The trigger switch is being pulled only
slightly.
This is not a malfunction.
It does not occur if the trigger switch is
pulled more fully.
Blade wears out too
quickly.
Number of strokes is too fast Switch the dial to a lower setting than the
current one.
(Switch to low speed mode when cutting
stainless steel plates)
(See “Adjusting operating speed”)
Proper machine oil not used when cutting
metallic materials
Use machine oil (turbine oil, etc.)
Too much applied pressure during operation During operation, lighten the applied
pressure.
Unable to properly cut. Blade is inappropriate for the quality and
thickness of the material to be cut
Use the proper blade
(See “Selecting accessories”)
Speed and orbital position are inappropriate
for the quality and thickness of the material
to be cut
Set the appropriate speed and orbital
position
(See “Adjusting operating speed”)
Blade is worn, degraded or damaged Replace with a new blade.
Battery cannot be installed Attempting to install a battery other than that
specified for the tool.
Please install a multi volt type battery.
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2. Charger
Symptom Possible cause Remedy
The charge indicator lamp
is rapidly flickers purple,
and battery charging
doesn’t begin.
The battery is not inserted all the way. Insert the battery firmly.
There is foreign matter in the battery
terminal or where the battery is attached.
Remove the foreign matter.
The charge indicator lamp
blinks red, and battery
charging doesn’t begin.
The battery is not inserted all the way. Insert the battery firmly.
The battery is overheated. If left alone, the battery will automatically
begin charging if its temperature decreases,
but this may reduce battery life. It is
recommended that the battery be cooled in
a well-ventilated location away from direct
sunlight before charging it.
Battery usage time is short
even though the battery is
fully charged.
The battery’s life is depleted. Replace the battery with a new one.
The battery takes a long
time to charge.
The temperature of the battery, the charger,
or the surrounding environment is extremely
low.
Charge the battery indoors or in another
warmer environment.
The charger’s vents are blocked, causing its
internal components to overheat.
Avoid blocking the vents.
The cooling fan is not running. Contact a HiKOKI Authorized Service
Center for repairs.
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20
中國語
c) 防止意外啟動。在連接電源及或電池組、拿
起或攜帶工具前，請確認開關是在「off」（關閉）
的位置。
以手指放在開關握持電動工具，或在電動工具
的開關於“on”的狀況下插上插頭，都會導致
意外發生。
d) 在將電動工具啟動前，先卸下任何調整用鑰匙
或扳手。
扳手或鑰匙遺留在電動工具的轉動部位時，可
能導致人員傷害。
e) 身體勿過度伸張，任何時間要保持站穩及平衡。
以便在不預期的狀態下，能對電動工具有較好
的控制。
f) 衣著要合宜，別穿太鬆的衣服或戴首飾。
保持您的頭髮、衣服遠離轉動部位。
寬鬆的衣服、手飾及長髮會被捲入轉動部位。
g) 如果裝置要用於粉塵抽取及集塵設施，要確保
其連接及正當使用。
使用集塵裝置可減少與灰塵相關的危險。
h) 請勿因頻繁使用本工具，熟悉操作而忽略本工
具的安全原則。
粗心的行動有可能瞬間即造成嚴重傷害。
4) 電動工具之使用及注意事項
a) 勿強力使用電動工具，使用正確之電動工具為
你所需。
正確使用電動工具會依其設計條件使工作做得
更好更安全。
b) 如果開關不能轉至開及關的位置，勿使用電動
工具。
任何電動工具不能被開關所控制是危險的，必
須要修理。
c) 在進行任何調整、更換配件或收存電動工具之
前，請斷開插頭與電源的連接，且 / 或將電池
從電動工具中取出 ( 如果電池為可拆卸式 )。
此種預防安全措施可減少意外開啟電動機之危
險。
d) 收存停用之電動工具，遠離兒童，且不容許不
熟悉電動工具或未瞭解操作電動工具說明書的
人操作電動工具。
在未受過訓練的人手裡，電動工具極為危險。
e) 保養電動工具和配件。檢核是否有可動零件錯
誤的結合或卡住、零件破裂及可能影響電動工
具操作的任何其他情形。電動工具如果損壞，
在使用前要修好。
許多意外皆肇因於不良的保養。
f) 保持切割工具銳利清潔。
適當的保養切割工具，保持銳利之切削鋒口，
可減少卡住並容易控制。
g) 按照說明書使用電動工具、配件及刀具時，必
須考量工作條件及所執行之工作。
一般安全規則
警告
閱讀本電動工具提供的所有安全警告、指示、說明
和規範。
未遵守下列之說明可能導致觸電、火災及 / 或嚴重傷
害。
請妥善保存所有警告與說明，以供未來參考之用。
「電動工具」一詞在警告中，係指電源操作（有線）
之電動工具或電池操作（無線）之電動工具。
1) 工作場所安全
a) 保持工作場所清潔及明亮。
雜亂或昏暗的區域容易發生意外。
b) 勿在易產生爆炸之環境中操作，譬如有易燃液
體、瓦斯或粉塵存在之處。
電動工具產生火花會引燃粉塵或煙氣。
c)
當操作電動工具時，保持兒童及過往人員遠離。
分神會讓你失去控制。
2) 電氣安全
a) 電動工具插頭必須與插座配合，絕不可以任何
方法修改插頭，且不得使用任何轉接插頭於有
接地之電動工具。
不修改插頭及所結合之插座可減少電擊。
b) 避免身體接觸到接地面諸如管子、散熱器、爐
灶及冰箱。
如果你的身體接地或搭地，會增加電擊的危險。
c) 勿讓電動工具淋雨或曝露在潮濕的環境下。
電動工具進水會增加電繫的危險。
d) 勿濫用電源線。絕勿使用電源線去纏繞、拖拉
電動工具或拔插頭，保持電源線遠離熱氣、油
氣、尖角或可動零件。
損壞或纏繞的電源線會增加電繫之危險。
e) 電動工具在室外操作時要使用一適合室外用的
延長線。
使用合適之室外用延長線會減少電擊的危險。
f) 若無法避免在潮濕地區操作電動工具，請使用
以殘餘電流裝置 (RCD) 保護的電源。
使用 RCD 可降低觸電危險。
3) 人員安全
a) 保持機警，注意你正在做什麼，並運用普通常
識操作電動工具。
當你感到疲勞或受藥品、酒精或醫療影響時，
勿操作電動工具。
操作中瞬間的不注意可能造成人員嚴重的傷
害。
b) 使用個人防護裝備，經常配戴安全眼鏡。
配戴防塵口罩、防滑安全鞋、硬帽等防護裝備，
或在適當情況下使用聽覺防護，可減少人員傷
害。
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