HIKOKI BENDOF DC-16MV User manual

DC-16MV
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Instruction manual
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OPERATING/SAFETY ORIGINAL INSTRUCTIONS
DC16MV
CORDLESS REBAR CUTTER
TO REDUCE THE RISK OF INJURY,YOU MUST READ AND
UNDERSTAND THESE INSTRUCTIONS

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CE DECLARATION OF CONFORMITY
We declare under our sole responsibility that these products are in conformity
with the following standards or standardized documents EN62841-1,
EN55014-1 and EN55014-2 in accordance with Council Directives 2006/42EC
and 2004/108/EC.
Model: DCC-1636HR/DC16MV
Beskrivning: Cordless Rebar Cutter
Noise Information
The measured values were determined according to EN62841-1.
Measured A-weighted sound pressure level: 87.6 dB(A)
Measured A-weighted sound power level: 76.6 dB(A)
Uncertainty KpA: 1.971 dB(A)
1st October, 2019
IKK Co., Ltd.
396-59 Ashitaka, Numazu City,
Shizuoka Pref. 410-0001 Japan

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WARNING!
TO AVOID SEVERE PERSONAL INJURY OR PROPERTY DAMAGE, READ
THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO USE THE
CUTTERS.
Ignorance of proper operating procedures can lead to accidents.
If in doubt about any procedure, contact your nearest authorized agent.
CONTENTS
Page
GENERAL SAFETY RULES................................................. 6
PARTS NAMES.................................................................... 9
SPECIFICATIONS.............................................................. 10
OPERATING INSTRUCTIONS............................................ 10
BASIC CUTTING INSTRUCTIONS..................................... 10
PRE-USE CHECKS............................................................ 10
CAUTION ON LI-ION BATTERY......................................... 11
BATTERY REMOVAL/INSTALLATION................................. 11
CHARGING........................................................................ 12
WARM-UP........................................................................... 15
STOPPER BOLT ADJUSTMENT......................................... 15
CUTTING........................................................................... 16
RELEASE VALVE................................................................ 16
POINTS OF ATTENTION.................................................... 16
MAINTENANCE.................................................................. 17
CUTTER BLOCKS............................................................... 17
CLEANING.......................................................................... 17
OIL-LEVEL CHECK (ADDING OIL)..................................... 17
OIL CHANGE...................................................................... 18
BOLT TIGHTNESS............................................................... 18
OVERHAUL......................................................................... 18
THESE TOOLS ARE FOR INDUSTRIAL USE ONLY.
*Specifications are subject to change without prior notice.

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GENERAL SAFETY RULES
WARNING: REARD AND UNDERSTAND ALL INSTRUCTIONS.
Failure to follow all instructions listed below may result in electric shock, fire
and/or serious injury. The term “power tool” in all of the warnings listed below
refers to your mains-operated (corded) power tool or battery-operated (cord-
less) power tool.
WORK AREA SAFETY
- Keep work area clean and well lit. Cluttered or dark areas invite accidents.
- Do not operate power tools in explosive atmospheres, such as in the pre-
sence of flammable liquids, gases or dust. Power tools create sparks which
may ignite the dust or fumes.
- Keep children and bystanders away while operating a power tool. Distra-
ctions can cause you to lose control.
ELECTRICAL SAFETY
- Power tools plugs must match the outlet. Never modify the plug in any
way. Do not use any adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
- Avoid body contact with earthed or grounded surfaces such as pipes,
radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
- Do not expose power tools to rain or wet conditions. Water entering a
power tools will increase the risk of electric shock.
- Do not abuse the cord. Never use the cord for carrying, pulling or unplug-
ging the power tool. Keep cord away from heat, oil sharp edges or moving
parts. Damaged or entangled cords increase the risk of electric shock.
- When operating a power tool outdoors, use an extension cord suitable
for outdoor use. Use of a cord suitable for outdoor use reduces the risk of
electric shock.
- Do not use AC only rated tools with a DC power supply.
PERSONAL SAFETY
- Stay alert, watch what you are doing and use common sense when opera-
ting a power tool. Do not use a power tool while you are tired or under the
influence of drugs, alcohol or medication. A moment of inattention while
operating power tools may result in serious personal injury.
- Use safety equipment. Always wear eye protection. Safety equipment such
as protection goggles, dust mask, non-skid safety shoes, hard hat, or hea-
ring protection used for appropriate conditions will reduce personal injuries.
-Avoid accidental starting. Ensure the switch is in the off-position before
plugging in. Carrying power tools with your finger on the switch or plug-
ging in power tools that have the switch on invites accidents.

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- Remove any adjusting key or wrench before turning the power tool on. A
wrench or a key left attached to a rotating part of the power tool may result
in personal injury.
- Do not overreach. Keep proper footing and balance at all times. This ena-
bles better control of the power tool in unexpected situations.
- Dress properly. Do not wear loose clothing or jewelry. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewelry or
long hair can be caught in moving parts.
- If devices are provided for the connection of dust extraction and collec-
tion facilities, ensure these are connected and properly used. Use of these
devices can reduce dust-related hazards.
- Keep handles dry, clean and free from oil and grease. Slippery hands can
not safely control the power tool.
POWER TOOL USE AND CARE
- Do not force the power tool. Use the correct power tools for your applica-
tion. The correct power tool will do the job better and safer at the rate for
which it was designed.
- Do not use the power tool if the switch does not turn on and off. Any power
tool that cannot be controlled with the switch is dangerous and must be
repaired.
- Disconnect the plug from the power source and/or the battery pack from the
power tool before making any adjustments, changing accessories, or sto-
ring power tools. Such preventive safety measures reduce the risk of star-
ting the power tool accidentally.
- Do not cover the power tool’s air vents nor operate the tool on dirt. Use a
plywood base under the tool to keep armature and fan clean. If the vents are
covered, the motor will overheat and may burn out.
- Store idle power tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
- Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tool’s
operation. If damaged, have the power tool repaired before use. Many acci-
dents are caused by poorly maintained power tools.
- Keep cutting tools sharp and clean. Properly maintained cutting tools with
sharp cutting edges are less likely to bind and are easier to control.
- Use the power tool, accessories and tool bits etc., in accordance with these
instructions and in the manner intended for the particular type of power tool,
taking into account the working conditions and the work to be performed.
Use of the power tool for operations different from those intended could
result in a hazardous situation.

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BATTERY TOOL USE AND CARE
- Recharge only with the charger specified by the manufacture. A charger
that is suitable for one type of battery pack may create a risk of fire when
used with another battery pack.
- Use power tools only with specifically designated battery packs. Use of any
other battery packs may create a risk of injury and fire.
- When battery pack is not in use, keep it away from other metal objects, like
paperclips, coins, keys, nails, screws or other small metal objects, that can
make a connection from one terminal to another. Shorting the battery termi-
nals together may cause burns or a fire.
- Under abusive conditions, liquid may be ejected from the battery; avoid
contact. If contact accidentally occurs, flush with water. If liquid contacts
eyes, additionally seek medical help. Liquid ejected from the battery may
cause irritation or burns.
- Do not use a battery pack or tool that is damaged or modified. Damaged or
modified batteries may exhibit unpredictable behavior resulting in fire,
explosion or risk of injury.
- Do not expose a battery pack or tool to fire or excessive temperature. Expo-
sure to fire or temperature above 130°C may cause explosion.
- Follow all charging instructions and do not charge the battery pack or tool
outside the temperature range specified in the instructions. Charging impr-
operly or at temperatures outside the specified range may damage the bat-
tery and increase the risk of fire.
SERVICE
- Have your power tool serviced by a qualified repair person using only iden-
tical replacement parts. This will ensure that the safety of the power tool is
maintained.
- Never service damaged battery packs. Service of battery packs should
only be performed by the manufacturer or authorized service providers.
SPECIFIC SAFETY RULES
- Hold power tool by insulated gripping surfaces when performing an
operation where the cutting tool may contact hidden wiring or its own cord.
Contact with a “live” wire will make exposed metal parts of the tool “live” and
shock the operator.
- Use clamps or other practical ways to secure and support the workpiece to
a stable platform. Holding the work by hand or against your body is unstable
and may lead to loss of control.
- Keep hands away from the cutting area and moving parts.
- Do not use dull or damaged blades. Damaged part(s) can break easily or
could cause injury.
- Maintain labels and nameplates.

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PARTS NAMES
360° Rotatable between pump, case and motor
1. Housing 2. Cutter blocks 3. Trigger switch
4. Oil-plug 5. Handle mouth 6. Motor
7. Pump case 8. Release valve 9. Battery
10. Charger 11. Handle (detachable)
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SPECIFICATIONS
Model DC16MV
Cutting capacity Up to16mm (5/8”) diameter
Cutting speed ≥ 2.4 sec. (16mm)
Max. Rebar hardness Tensile strength 560N/mm2
Power Supply Rechargeable battery
Voltage DC36V
Dimensions (LxWxH) 340x92x264 mm (without handle)
Weight 5,8 kg (including battery)
Battery & Charger (HiKOKI)
Battery (Li-ion Multi Volt) BSL36A18 : DC36V-2.5Ah / 18V-5.0Ah
Charger UC18YSL3
Charging Time Approx. 32 min.
OPERATING INSTRUCTIONS
BASIC CUTTING INSTRUCTIONS
Important: Always read, understand and obey the safety instructions included
with your new Cordless Rebar Cutters before operating. Use Rebar Cutters on
concrete reinforcing bars only. These tools are not to be used in cutting other
kinds of metal or materials. Do not cut ungraded rebar.
WARNING: There is always a chance that the cut end may shoot out, especi-
ally if less than 30 cm in length. Exceeding designated material specifications
will greatly increase this risk and will also damage the tool. Do not attempt to
cut rebar harder, thicker or thinner than specified for the specific tool.
DO NOT CUT SHORT PIECES: Be especially careful when cutting off short
lengths (30 cm or less) as the cut end tends to fly out.
PRE-USE CHECKS
1. WARNING: Do not expose the tool to rain or wet conditions. Water entering
a power tools will increase the risk of electric shock.
2. WARNING: Wear safety goggles, safety glasses with side shields or a face
shield when using these tools.
3. Check that the power source is appropriate to the tool.
CARE: If voltage is too high, the motor will burn out. If voltage is too low,
insufficient power will be generated. Use rechargeable battery 18V.