Hilti SI-AT-A22 User manual

SIATA22
English 1
Dansk 22
Svenska 42
Norsk 62
Suomi 82
Eesti 102
Latviešu 122
Lietuvių 143
Русский 164
Українська 187
Қазақ 211
Türkçe 233
ﻋﺮﺑﻲ 253
日本語 273
한국어 293
繁體中文 311
中文 327
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SIATA22
en Original operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 1
da Originalbrugsanvisning .............................. 22
sv Originalbruksanvisning ............................... 42
no Originalbruksanvisning............................... 62
fi Alkuperäisetohjeet .................................. 82
et Originaalkasutusjuhend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
lv Oriģinālā lietošanas instrukcija . . . . . . . . . . . . . . . . . . . . . . . . 122
lt Originali naudojimo instrukcija . . . . . . . . . . . . . . . . . . . . . . . . 143
ru Оригинальное руководство по эксплуатации . . . . . . . . . . . 164
uk Оригінальна інструкція з експлуатації . . . . . . . . . . . . . . . . . 187
kk Түпнұсқа пайдалану бойынша нұсқаулық . . . . . . . . . . . . . 211
tr Orijinal kullanım kılavuzu . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
ar ﺩﻟﻴﻞﺍﻻﺳﺘﻌﻤﺎﻝﺍﻷﺻﻠﻲ ............................. 253
ja オリジナル取扱説明書................................ 273
ko 오리지널사용설명서 ................................. 293
zh 原始操作說明....................................... 311
cn 原版操作说明....................................... 327
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English 1
1 Information about the documentation
1.1 About this documentation
• Read this documentation before initial operation or use. This is a
prerequisite for safe, trouble-free handling and use of the product.
• Observe the safety instructions and warnings in this documentation and
on the product.
• Always keep the operating instructions with the product and make sure
that the operating instructions are with the product when it is given to
other persons.
1.2 Explanation of symbols used
1.2.1 Warnings
Warnings alert persons to hazards that may occur when handling or using the
product. The following signal words are used in combination with a symbol:
DANGER! Draws attention to an imminent hazard that will lead to
serious personal injury or fatality.
WARNING! Draws attention to a potential hazard that could lead to
serious personal injury or fatality.
CAUTION! Draws attention to a potentially dangerous situation that
could lead to minor personal injury or material damage.
1.2.2 Symbols in the documentation
The following symbols are used in this document:
Read the operating instructions before use
Instructions for use and other useful information
1.2.3 Symbols in the illustrations
The following symbols are used in illustrations:
These numbers refer to the corresponding illustrations found at the
beginning of these operating instructions.
The numbering reflects the sequence of operations shown in the
illustrations and may deviate from the steps described in the text.
Item reference numbers are used in the overview illustration and
refer to the numbers used in the key in the product overview sec-
tion.
This symbol is intended to draw special attention to certain points
when handling the product.
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1.3 Product-dependent symbols
1.3.1 Symbols on the product
The following symbols are used on the product:
Direct current (DC)
Do not dispose of electric tools, machines or appliances together
with household waste.
1.4 Product information
Hilti products are designed for professional use and may be operated, ser-
viced and maintained only by trained, authorized personnel. This personnel
must be informed of any particular hazards that may be encountered. The
product and its ancillary equipment can present hazards if used incorrectly
by untrained personnel or if used not in accordance with the intended use.
The type designation and serial number are stated on the rating plate.
▶Write down the serial number in the table below. You will be required to
state the product details when contacting Hilti Service or your local Hilti
organization to inquire about the product.
Product information
Type SIATA22
Generation 01
Serial no.
2 Safety
2.1 Safety precautions
▶Observe the safety precautions in the operating instructions for the
wrench.
3 Description
3.1 Adaptive torque module 1
@Control panel buttons
;LCD display
=Indicator LEDs
%Bar code scanner
&Release button
(USB connector
)USB connector cover (shown
open in the illustration)
3.2 Control panel buttons 2
@OK button
;Left arrow button
=Right arrow button
%Lock button
&Scan button
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3.3 Intended use
The product described is an electronic module that can be used with Hilti
impact wrenches of the types SI… …ATA22 (“…” = any character) to
tighten threaded fasteners under controlled conditions, thereby safeguarding
the quality of the bolted connection (SafeSet technology). A record of
the work carried out is saved in the torque module and can be read
out, for documentation purposes, using the PROFIS Adaptive Torque PC
application.
▶Use only Hilti Liion batteries of the B 22 series with this product.
▶Use only the Hilti battery chargers of the C4/36 series to charge these
batteries.
▶Use only long 1/2″ impact sockets (Hilti, type SI-S 1/2″ L) for tightening
anchor fastenings.
3.4 Indicator LEDs
The various statuses of the LEDs on both sides of the module provide the
following information or indicate the applicable operating states:
Status Meaning
The indicator LEDs light green. • When scanning: The bar code or
QR code has been recognized.
• When tightening, after the impact
wrench has been switched off
automatically: The tightening
operation was completed suc-
cessfully.
The indicator LEDs light red. • When scanning: The bar code or
QR code was not recognized.
• When tightening, after the impact
wrench switches off: The bolt
fastening could not be tightened
in accordance with the selected
settings. The reason for this,
for example, could be that the
impact wrench was switched
off manually before the correct
torque was achieved.
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Status Meaning
The indicator LEDs blink green. • It has been detected that the bolt
fastening was already tightened
and then subsequently released.
The bolt fastening was therefore
retightened according to defined
parameters and the tightening
operation was completed suc-
cessfully.
3.5 Tone generator
The tone generator incorporated in the torque module emits 2 different signal
tones that provide audible feedback.
Signal tones and their meaning
• Long tone: Confirmation signal (OK / operation completed successfully)
• 3 short tones: Warning signal (not OK / operation was aborted)
Note
The volume of the signal tone can be adjusted or the tone can be muted
completely in the basic settings menu.
3.6 USB connector
The USB connector can be used to connect the adaptive torque module to a
PC. The PROFIS Adaptive Torque PC application provides, among others,
the following functions:
• Adding new data records for new threaded fasteners
• Changing / updating existing data records
• Deactivating / activating the documentation function
• Loading the report from the documentation function
• Setting the clock in the torque module
Note
Further information can be found in the documentation for the
PROFIS Adaptive Torque software.
3.7 Items supplied
Adaptive torque module, operating instructions, quick-start instructions,
USB cable.
Note
You can find other system products approved for use with your product
at your local Hilti Center or online at: www.hilti.com.
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4 Technical data
Weight in accordance
with EPTA procedure
01/2003
Bar code scanner Camera / scanner (imager)
5 Operation
5.1 Fitting the torque module 3
WARNING
Electrical hazards! Risk of short circuiting.
▶Before fitting the torque module, check to ensure that the terminals
on the impact wrench and on the torque module are free from foreign
objects.
WARNING
Risk of injury! Hazard presented by a falling torque module.
▶Check that the torque module is securely attached to the impact
wrench.
▶Push the torque module onto the impact wrench from the rear until it is
heard to engage with a click.
5.2 Inserting the battery 4
WARNING
Electrical hazards! Risk of short circuiting.
▶Before inserting the battery, check to ensure that the battery terminals
and the contacts on the torque module are free from foreign objects.
WARNING
Risk of injury! Hazard presented by a falling battery.
▶Check that the battery is securely attached to the torque module.
▶Push the battery onto the torque module from the rear until it is heard to
engage with a click.
5.3 Switching on and off
5.3.1 Switching on the torque module
Conditions
+ The torque module is switched off. Nothing is shown in the display.
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1. Set the forward/reverse switch on the impact wrench to the “forward”
position.
2. Press the control switch on the impact wrench briefly.
◁The display illumination switches on and shows the start screen briefly
( ).
◁The indicator LEDs light red for 1 second as a check and then green
for 1 second.
◁The last previously selected operating mode is shown in the display in
a selection frame.
▽An error/message is shown in the display.
▶Refer to the “Troubleshooting” section for information about the
possible causes of error messages and the steps to be taken to
remedy the problem.
3. Press the lock button.
◁The torque module is now locked and the impact wrench is ready for
use.
5.3.2 Switching off the adaptive torque module
The adaptive torque module switches itself off automatically:
• when the impact wrench switches off automatically after a long idle period
• when the battery is removed
• when the USB connection between the torque module and the PC is
interrupted (one of the USB connectors is unplugged).
5.4 Basic operation
Note
In this section, the most frequently used basic functions are explained
in order to illustrate how the module is used.
A detailed description of certain operations can be found in the section
covering specific applications.
Unlocking the module
In order to change the settings on the adaptive torque module, the module
first has to be unlocked.
▶If you wish to unlock the adaptive torque module, press and hold the
lock button for at least 3 seconds.
◁In the display a selection frame appears around the last previously
shown type of fastening and the last previously shown operating mode.
◁The torque module is unlocked and in setting mode. The impact wrench
is deactivated.
Navigation
When the selection frame and several elements (options, parameters) are
shown in the display, the selection frame can be moved by pressing the
arrow buttons and .
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Selecting options / changing parameters
When the torque module is unlocked, options or parameters can be adjusted
as follows:
▶Position the selection frame in the display on the element (option /
parameter) that you wish to change.
▶Press the OK button.
◁The element will be highlighted.
▶Use the arrow buttons to make the desired setting.
▶Press the OK button to accept the setting shown.
◁The element is again shown in the selection frame.
Locking the module
After all settings have been made, the adaptive torque module must be
locked again.
▶Press the lock button .
◁The selection frame disappears from the display. The operating
parameters that have been set are now saved and cannot be changed
accidentally.
◁The adaptive torque module is locked and the impact wrench activated
again.
5.5 Basic settings
5.5.1 Displaying the basic settings menu
1. If the torque module is locked, unlock the torque module by pressing and
holding the lock button for at least 3 seconds.
2. Press the OK button and hold it in this position for at least 3 seconds.
◁The basic settings menu is shown.
5.5.2 Selecting functions from the basic settings menu
1. Use the arrow buttons to move the selection frame to the symbol for the
desired function.
Functions in the basic settings menu
Symbol Function
Set the volume of the signal tone or switch the tone on / off
Set the brightness and contrast of the display
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Symbol Function
Show the date and time set in the torque module
Note
The clock can only be set using the PC software
PROFIS Adaptive Torque.
Show the remaining time / period of use until servicing of the
impact wrench is again due
Show the amount of memory used in the torque module
Note
When the value indicated reaches 100%, the oldest data will
be overwritten.
The PROFIS Adaptive Torque PC application can be used
to read the recorded data and to delete data from memory in
the torque module.
Show the software version installed in the torque module
Leave the basic settings menu
2. Press the OK button.
5.5.3 Setting the signal tone volume or display brightness and con-
trast
Note
The settings for volume, brightness and contrast are made in the same
way. Accordingly, as an example, only the setting of the brightness and
contrast is described in the following paragraphs.
1. Press the right or the left arrow button to set the desired brightness /
contrast level.
◁The number of black rectangles indicates the level selected (in the
illustration above: level 3).
◁When level 0 is reached the symbol changes to indicate that the
backlighting is switched off.
2. Press the OK button.
◁The basic settings menu is shown again.
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5.5.4 Display showing maintenance status / remaining period of use
After activation of the symbol in the basic settings menu the remaining
period of use of the impact wrench until the next service is shown in the
following display screens.
Note
Irrespective of what is shown in the display, the impact wrench must be
serviced at least once a year in order to ensure the quality of the bolt
fastenings made with it.
Display showing maintenance status of the impact wrench
Indication in the display Meaning
The impact wrench is in good condition, no
maintenance required in the foreseeable future
Maintenance of the impact wrench is soon due
The segments in the rectangle in the display
show the remaining period of use.
Maintenance of the impact wrench must be
carried out immediately.
The indication in the display appears automat-
ically after the end of the remaining period of
use (warning).
The “Adaptive” and “Tightening” operating
modes can no longer be selected
5.5.5 Leaving the basic settings menu
1. Move the selection frame to the symbol.
2. Press the OK button.
◁The last previously shown operating mode will be displayed.
5.6 Operating modes
5.6.1 Adaptive operation
Note
The following information applies only to forward rotation of the impact
wrench (tightening). In reverse rotation, the impact wrench runs at the
highest torque setting.
In “Adaptive” operating mode, the adaptive torque module regulates the
tightening of the selected type of bolted connection. The tightening
parameters from the most recently installed software update will be applied.
As the product designations and the tightening parameters may change,
make sure that the latest software version is installed in the torque module.
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Note
When “Adaptive” operating mode is selected, the “AT” torque indicator
lights in the display on the impact wrench. The torque selector switch
on the impact wrench is then inactive and the impact wrench’s control
switch simply has an ON/OFF function.
Parameters in adaptive operating mode
@Type of tightening operation
(short name for fastener)
;Material grade / quality
=Diameter
The illustration shows the positions of the operating parameters shown in
the display.
Type of threaded fastener
Factory-set parameters for various types of threaded fastener have been
saved in memory in the torque module.
Note
The list below can vary from country to country, so the threaded
fasteners listed should be considered as examples only.
The parameter settings published for the fasteners can change; the
software in the torque module must therefore be kept up to date at all
times.
Indication in the dis-
play Meaning
HS… HS… stud anchor
Material grade / quality
Indication in the dis-
play Meaning
— (display stays
blank) Galvanized steel
R Stainless steel
Diameter
The following diameters can be selected as standard:
• 8 mm
• 10 mm
• 12 mm
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5.6.2 “Tightening” operating mode
Note
The following information applies only to forward rotation of the impact
wrench (tightening). In reverse rotation, the impact wrench runs at the
highest torque setting.
In this operating mode a total of 30 torque settings are available. The setting
to be selected for a particular type of tightening application depends on the
diameter of the threaded fastener and the specified torque. The setting is
determined graphically on the basis of these data.
For the “Tightening” operating mode, the display shows the following:
The number to the right of the threaded-fastener symbol shows the selected
setting.
5.6.2.1 Determining the required setting for the “Bolting” operating
mode 5
1. Determine the specified torque and diameter for the bolted connection to
be tightened.
Note
For the sake of clarity, examples are shown in the diagram; the arrows
show the direction in which it should be read.
2. Start at the required torque on the vertical axis of the applicable diagram
and then move horizontally to the right until you reach the line for the
correct diameter.
3. Then move vertically downwards until you reach the horizontal axis and
read the setting at this point.
Note
The curves in the diagram were determined under specific conditions.
Since the conditions in everyday use constantly vary, the values
determined using the diagram should be used only as a guide. The
correct setting should therefore be determined as described below
by comparison with a conventional torque wrench.
4. Set the specified torque on a torque wrench and tighten a bolted
connection using the torque wrench.
5. Mark the exact position of the bolt or nut relative to the base material.
6. Release the bolt or nut again.
7. First select a slightly lower setting on the torque module than the one
indicated in the diagram.
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Note
This should prevent damage to the bolted connection as a result of
overtightening.
8. Now use the impact wrench to tighten the bolt or nut.
9. Check whether the bolt or nut was tightened to exactly the same extent
as with the torque wrench.
Result 1 / 3
The bolt or nut was not adequately tightened
▶Release the bolt or nut and reset the torque module to the next higher
setting.
▶Tighten the bolt or nut using the new setting and carry out this step of
the test again.
Result 2 / 3
The bolt or nut was overtightened.
▶Release the bolt or nut and reset the torque module to the next lower
setting.
▶Tighten the bolt or nut using the new setting and carry out this step of
the test again.
Result 3 / 3
The bolt or nut was tightened to exactly the same extent as with the
torque wrench
The correct setting for the bolt or nut has been determined.
5.6.3 “Unregulated” operating mode
Adaptive torque control is deactivated in this operating mode. The impact
wrench then functions as though the adaptive torque control module was
not fitted to the tool. The adaptive torque module therefore does not have
to be removed for short periods of use without adaptive torque control.
In the “Unregulated” operating mode the display shows the following:
Note
In the “Unregulated” operating mode the “AT” torque display control
LED does not light. The torque can be set on the impact wrench.
5.7 Setting the operating mode
The operating mode can be set in 2 different ways to the desired type of
screw/bolt fastening:
• By scanning the applicable bar code or QR code
• By manually adjusting the setting by way of the buttons on the torque
module
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Scanning the bar code or QR code
If a bar code or a QR code is available for the Hilti product to be tightened,
the operating mode can be set correctly for the product quickly and easily
by scanning the code.
▶Set the operating mode by scanning a bar code or QR code. → page 13
Manual settings
If no bar code or QR code is available for the product to be tightened, the
operating mode can be set by way of the buttons on the torque module.
Note
The “Unregulated” operating mode can only be set manually.
▶Use the buttons to set the operating mode. → page 13
5.7.1 Setting the operating mode by way of the control panel buttons
1. Unlock the torque module. → page 6
2. Use the arrow buttons to move the selection frame, as necessary, onto
another option that you wish to change.
3. Press the OK button.
◁The selected option is then shown highlighted in black.
4. Use the arrow buttons to select the desired setting.
5. Press the OK button.
◁The selected setting is again shown in the selection frame.
6. If necessary, repeat the last 3 steps to make further settings.
7. Lock the torque module. → page 6
5.7.2 Setting the operating mode by scanning the bar code or QR
code 6
1. Unlock the torque module. → page 6
2. Press the scan button.
◁The scanner is activated and readiness for scanning is indicated in the
display by the symbol.
3. Now hold the module so that it faces the bar code or QR code at a
distance of approx.. 15 centimeters (6″), so that the code is within the
frame projected by the scanner.
◁The indicator LEDs light green.
◁The confirmation tone is emitted (can be deactivated in the basic
settings).
◁The operating mode for the product to be tightened is shown in the
display.
▽The indicator LEDs light red.
▽The warning tone is emitted (can be deactivated in the basic settings).
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▽is shown in the display (code could not be read or was not
recognized).
▶Press the scan button and scan the code again.
Note
It is possible that operating parameters for the product to be
tightened are not yet available from the torque module memory.
If a QR code marked with "SIAT ready" exists for the product,
please scan this code as this also contains the necessary
tightening parameters and the data scanned will then be saved
in the torque module memory. The tightening parameters for the
product can also be uploaded via USB to the torque module by
using the PROFIS Adaptive Torque PC application. Regularly
check for updates to the software installed in the torque module
in order to ensure that the latest parameters are always applied.
SIAT ready QR codes, if they exist for the product, can be found
on the packaging, in the instructions for use of the product or
online in the download area for the applicable product at the
Hilti website.
4. Lock the torque module. → page 6
5.8 Tightening the bolted connection in “Adaptive” operating mode
Note
Before using the torque module, check to ensure that the product to be
tightened is installed correctly. Observe the information and instructions
concerning checking bolted connections.
1. Set the tool to “Adaptive” operating mode.
2. Set the forward/reverse switch to the “forward” position.
3. Fit a suitable accessory tool (e.g. socket) to the impact wrench and then
bring it into position on the product to be tightened.
4. Press the control switch and hold it in this position until the torque module
emits one of the following signal tones (Note: the tone generator may
deactivated).
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