Hilti TE 3000-AVR User manual

TE 3000-AVR
English
Printed: 07.02.2017 | Doc-Nr: PUB / 5070852 / 000 / 05

Printed: 07.02.2017 | Doc-Nr: PUB / 5070852 / 000 / 05

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1 Information about the documentation
1.1 About this documentation
• Read this documentation before initial operation or use. This is a
prerequisite for safe, trouble-free handling and use of the product.
• Observe the safety instructions and warnings in this documentation and
on the product.
• Always keep the operating instructions with the product and make sure
that the operating instructions are with the product when it is given to
other persons.
1.2 Explanation of symbols used
1.2.1 Warnings
Warnings alert persons to hazards that may occur when handling or using the
product. The following signal words are used in combination with a symbol:
DANGER! Draws attention to an imminent hazard that will lead to
serious personal injury or fatality.
WARNING! Draws attention to a potential hazard that could lead to
serious personal injury or fatality.
CAUTION! Draws attention to a potentially dangerous situation that
could lead to minor personal injury or material damage.
1.2.2 Symbols in the documentation
The following symbols are used in this document:
Read the operating instructions before use
Instructions for use and other useful information
1.2.3 Symbols in the illustrations
The following symbols are used in illustrations:
These numbers refer to the corresponding illustrations found at the
beginning of these operating instructions.
The numbering reflects the sequence of operations shown in the
illustrations and may deviate from the steps described in the text.
Item reference numbers are used in the overview illustration and
refer to the numbers used in the key in the product overview sec-
tion.
This symbol is intended to draw special attention to certain points
when handling the product.
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1.3 Symbols on the product
1.3.1 Symbols on the product
The following symbols are used on the product:
Chiseling
Chisel positioning
Protection class II (double-insulated)
Transport by crane is not permissible
Rated speed under no load
1.4 Product information
Hilti products are designed for professional use and may be operated, ser-
viced and maintained only by trained, authorized personnel. This personnel
must be informed of any particular hazards that may be encountered. The
product and its ancillary equipment may present hazards when used incor-
rectly by untrained personnel or when used not as directed.
The type designation and serial number are printed on the type identification
plate.
▶Write down the serial number in the table below. You will be required to
state the product details when contacting Hilti Service or your local Hilti
organization to enquire about the product.
Product information
Breaker TE 3000AVR
Generation 01
Serial no.
1.5 Declaration of conformity
We declare, on our sole responsibility, that the product described here
complies with the applicable directives and standards. A copy of the
declaration of conformity can be found at the end of this documentation.
The technical documentation is filed and stored here:
Hilti Entwicklungsgesellschaft mbH | Tool Certification | Hiltistraße 6 | 86916
Kaufering, DE
2 Safety
2.1 General power tool safety warnings
WARNING
Read all safety warnings and all instructions. Failure to follow the warnings
and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
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The term “power tool” in the warnings refers to your mains-operated (corded)
power tool or battery-operated (cordless) power tool.
Work area safety
▶Keep work area clean and well lit. Cluttered or dark areas invite
accidents.
▶Do not operate power tools in explosive atmospheres, such as in
the presence of flammable liquids, gases or dust. Power tools create
sparks which may ignite the dust or fumes.
▶Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
Electrical safety
▶Power tool plugs must match the outlet. Never modify the plug in any
way. Do not use any adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will reduce risk of electric
shock.
▶Avoid body contact with earthed or grounded surfaces, such as
pipes, radiators, ranges and refrigerators. There is an increased risk of
electric shock if your body is earthed or grounded.
▶Do not expose power tools to rain or wet conditions. Water entering a
power tool will increase the risk of electric shock.
▶Do not abuse the cord. Never use the cord for carrying, pulling or
unplugging the power tool. Keep cord away from heat, oil, sharp
edges or moving parts. Damaged or entangled cords increase the risk
of electric shock.
▶When operating a power tool outdoors, use an extension cord suitable
for outdoor use. Use of a cord suitable for outdoor use reduces the risk
of electric shock.
▶If operating a power tool in a damp location is unavoidable, use
a residual current device (RCD) protected supply. Use of an RCD
reduces the risk of electric shock.
Personal safety
▶Stay alert, watch what you are doing and use common sense when
operating a power tool. Do not use a power tool while you are tired
or under the influence of drugs, alcohol or medication. A moment
of inattention while operating power tools may result in serious personal
injury.
▶Use personal protective equipment. Always wear eye protection.
Protective equipment such as dust mask, non-skid safety shoes, hard
hat, or hearing protection used for appropriate conditions will reduce
personal injuries.
▶Prevent unintentional starting. Ensure the switch is in the off‐position
before connecting to power source and/or battery pack, picking up
or carrying the tool. Carrying power tools with your finger on the switch
or energising power tools that have the switch on invites accidents.
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▶Remove any adjusting key or wrench before turning the power tool
on. A wrench or a key left attached to a rotating part of the power tool
may result in personal injury.
▶Do not overreach. Keep proper footing and balance at all times. This
enables better control of the power tool in unexpected situations.
▶Dress properly. Do not wear loose clothing or jewellery. Keep your
hair, clothing and gloves away from moving parts. Loose clothes,
jewellery or long hair can be caught in moving parts.
▶If devices are provided for the connection of dust extraction and
collection facilities, ensure these are connected and properly used.
Use of dust collection can reduce dust-related hazards.
Power tool use and care
▶Do not force the power tool. Use the correct power tool for your
application. The correct power tool will do the job better and safer at the
rate for which it was designed.
▶Do not use the power tool if the switch does not turn it on and off.
Any power tool that cannot be controlled with the switch is dangerous
and must be repaired.
▶Disconnect the plug from the power source and/or the battery
pack from the power tool before making any adjustments, changing
accessories, or storing power tools. Such preventive safety measures
reduce the risk of starting the power tool accidentally.
▶Store idle power tools out of the reach of children and do not
allow persons unfamiliar with the power tool or these instructions
to operate the power tool. Power tools are dangerous in the hands of
untrained users.
▶Maintain power tools. Check for misalignment or binding of moving
parts, breakage of parts and any other condition that may affect the
power tool’s operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly maintained power
tools.
▶Keep cutting tools sharp and clean. Properly maintained cutting tools
with sharp cutting edges are less likely to bind and are easier to control.
▶Use the power tool, accessories and tool bits etc. in accordance with
these instructions, taking into account the working conditions and
the work to be performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
Service
▶Have your power tool serviced by a qualified repair person using only
identical replacement parts. This will ensure that the safety of the power
tool is maintained.
2.2 Hammer safety warnings
▶Wear ear protectors. Exposure to noise can cause hearing loss.
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▶Use auxiliary handles, if supplied with the tool. Loss of control can
cause personal injury.
▶Hold power tool by insulated gripping surfaces, when performing an
operation where the cutting accessory may contact hidden wiring
or its own cord. Cutting accessory contacting a "live" wire may make
exposed metal parts of the power tool "live" and could give the operator
an electric shock.
2.3 Additional safety instructions
Personal safety
▶Use the tool only when it is in technically faultless condition.
▶Never tamper with or modify the tool in any way.
▶Apply appropriate safety measures at the opposite side of the workpiece
in work that involves breaking through. Parts breaking away could fall out
and / or fall down causing injury to other persons.
▶Check that the side handle is fitted correctly and tightened securely.
Always hold the tool securely with both hands on the grips provided.
Keep the grips dry, clean and free from oil and grease.
▶Take breaks between working and do physical exercises to improve the
blood circulation in your fingers. Exposure to vibration during long periods
of work can lead to disorders of the blood vessels and nervous system in
the fingers, hands and wrists.
▶The tool is not intended for use by debilitated persons who have received
no special training.
▶Keep the power tool out of reach of children.
▶Before beginning the work, check the hazard classification of the dust
that will be produced. Use an industrial vacuum cleaner with an officially
approved protection classification in compliance with locally applicable
dust protection regulations.
▶Use a dust removal system and suitable vacuum cleaner whenever
possible. Dust from materials, such as paint containing lead, some
wood species, concrete/masonry/stone containing silica, and minerals as
well as metal, may be harmful.
▶Make sure that the workplace is well ventilated and, where necessary,
wear a respirator appropriate for the type of dust generated. Contact with
or inhalation of the dust may cause allergic reactions and/or respiratory
or other diseases to the operator or bystanders. Certain kinds of dust
are classified as carcinogenic such as oak and beech dust, especially
in conjunction with additives for wood conditioning (chromate, wood
preservative). Material containing asbestos may be handled only by
specialists.
Electrical safety
▶Before beginning work, check the working area for concealed electric
cables or gas and water pipes. You may receive an electric shock from
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external metal parts of the power tool if you damage an electric cable
accidentally.
▶Check the power tool’s supply cord at regular intervals and have it
replaced by a qualified specialist if found to be damaged. If the power
tool’s supply cord is damaged it must be replaced with a specially-
prepared and approved supply cord available from Hilti Customer Service.
Check extension cords at regular intervals and replace them if found to
be damaged. Do not touch the supply cord or extension cord if it is
damaged while working. Disconnect the supply cord plug from the power
outlet. Damaged supply cords or extension cords present a risk of electric
shock.
▶Dirty or dusty power tools that have been used frequently for work on
conductive materials should be checked at regular intervals at a Hilti
Service Center. Dust (especially dust from conductive materials) or
dampness adhering to the surface of the tool may, under unfavorable
conditions, lead to electric shock.
▶Switch the power tool off and unplug the supply cord in the event of
a power failure or interruption in the electric supply. This will prevent
accidental restarting when the electric power returns.
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3 Description
3.1 Overview of the product
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@On/off switch
;Service indicator
=Grip
%Air vents
&Guide tube
(Accessory tool retainer / lock-
ing bar
)Chuck
+Supply cord with keyed, re-
leasable plug connector
§Connector on electric tool
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3.2 Transport trolley components
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@Grip
;Locking bar
=Holder for accessory tools
(chisels)
%Wheels
&Wheel securing parts (washer,
retaining pin)
(Power tool locating pin
3.3 Intended use
The product described is a hand-held electric breaker with 28 mm hex
chuck. It is designed for chiseling work on concrete, masonry and asphalt.
Excavation and compacting are further possible applications.
▶Operation is permissible only when connected to a power source providing
a voltage and frequency in compliance with the information given on the
type identification plate.
3.4 Possible misuse
This product is not suitable for working on hazardous materials.
This product is not suitable for working in a damp environment.
3.5 Service indicator
The breaker is equipped with a service indicator LED.
Status Meaning
The service indicator lights red. • End of service interval – servicing
is due.
• A fault has occurred in the tool.
The service indicator blinks red. • Protection against overheating
• The voltage provided by the
electric supply is too high.
Note
Bring the product to Hilti Service in good time. This will help to ensure
that it’s always ready for use.
3.6 Active Vibration Reduction (AVR)
The breaker is equipped with an Active Vibration Reduction (AVR) system,
which reduces vibration significantly.
3.7 Items supplied
Breaker, operating instructions with bag to attach to the transport trolley,
grease.
The transport trolley is available as an accessory.
Note
You can find other system products approved for your product at your
local Hilti Center or online at: www.hilti.com
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4 Technical data
4.1 Breaker
Note
For details of the rated voltage, frequency, current and input power,
please refer to the power tool’s country-specific type identification plate.
When powered by a generator or transformer, the generator or transformer’s
power output must be at least twice the rated input power shown on the rating
plate of the power tool. The operating voltage of the transformer or generator
must always be within +5% and -15% of the rated voltage of the power tool.
TE 3000AVR
Weight in accordance with
EPTA procedure 01
29.9 kg
Single impact energy in ac-
cordance with the EPTA
procedure
68 J
4.2 Noise information and vibration values in accordance with
EN 60745
The sound pressure and vibration values given in these instructions have
been measured in accordance with a standardized test and may be used to
compare one electric tool with another. They may be used for a preliminary
assessment of exposure. The data given represents the main applications of
the electric tool. However, if the electric tool is used for different applications,
with different accessory tools, or is poorly maintained, the data may vary.
This may significantly increase exposure over the total working period. An
accurate estimation of exposure should also take into account the times
when the tool is switched off, or when it is running but not actually being
used for a job. This may significantly reduce exposure over the total working
period. Identify additional safety measures to protect the operator from the
effects of noise and/or vibration, for example: maintenance of the electric tool
and the accessories, keeping the hands warm, organization of work patterns.
Noise emission values
Sound (power) level (LWA)105 dB(A)
Uncertainty for the sound power level
(KWA)
3 dB(A)
Sound pressure level (LpA)94 dB(A)
Uncertainty for the sound pressure level
(KpA)
3 dB(A)
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Total vibration
Chiseling (ah, Cheq)7 m/s²
Uncertainty (K) 1.5 m/s²
5 Operation
5.1 Preparations at the workplace
CAUTION
Risk of injury! Inadvertent starting of the product.
▶Unplug the supply cord before making adjustments to the power tool
or before changing accessories.
Observe the safety instructions and warnings in this documentation and on
the product.
5.1.1 Fitting the accessory tool
Note
Check the accessory tool for damage or uneven wear each time before
use and replace it if necessary. Check that the locking bar is clean and
undamaged.
1. Apply a little grease to the connection end of the accessory tool.
2. Open the locking bar.
3. Push the accessory tool into the chuck as far as it will go.
4. For accessory tools with a collar, bring the retaining bar into locking
position A.
5. For accessory tools with a locking groove, bring the retaining bar into
locking position B.
◁Position the chisel so that the groove is facing locking position B.
6. Check that the chisel has engaged correctly by gripping and pulling it.
◁Insert tools with a combined connection end (with collar and groove)
can be locked in position A or B, as desired.
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Note
Use only the recommended grease supplied by Hilti. Use of unsuit-
able grease may cause damage to the product.
5.1.2 Removing the accessory tool
WARNING
Risk of injury! The accessory tool gets hot during use and may also
have sharp edges.
▶Wear protective gloves when changing the tool.
DANGER
Risk of fire! Risk of contact between the hot accessory tool and highly
inflammable materials.
▶Do not lay the hot accessory tool down on highly inflammable
materials.
WARNING
Risk of injury! Risk of burning injuries caused by hot surfaces.
▶Avoid touching the guide tube as this part gets hot through use of
the power tool.
1. Open the locking bar.
2. Pull the accessory tool out of the chuck.
5.2 Detachable supply cord
CAUTION
Risk of injury! Due to leakage current as a result of dirty contacts.
▶Connect the detachable electric connector to the electric tool only
when it is clean and dry and when the supply cord is unplugged from
the power outlet.
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▶Connect / disconnect the detachable supply cord.
5.2.1 Connecting the detachable supply cord
1. Push the keyed releasable electric connector into the socket on the power
tool as far as it will go.
2. Turn the plug connector clockwise until it is heard to engage.
3. Plug the supply cord into the power outlet.
5.2.2 Disconnecting the detachable supply cord
1. Unplug the supply cord from the power outlet.
2. Turn the keyed releasable electric connector counterclockwise as far as
it will go.
3. Pull the supply cord connector out of the power tool.
6 Care and maintenance
WARNING
Danger of electric shock! Carrying out care and maintenance while the
supply cord is connected to the power outlet presents a risk of serious
injuries including burns.
▶Always unplug the supply cord before carrying out all care and
maintenance tasks.
Care
• Carefully remove stubborn dirt from the tool.
• Clean the air vents carefully with a dry brush.
• Use only a slightly damp cloth to clean the casing. Do not use cleaning
agents containing silicone as they can attack the plastic parts.
Maintenance
WARNING
Danger of electric shock! Improper repairs to electrical components
may lead to serious injuries including burns.
▶Repairs to the electrical section of the tool or appliance may be
carried out only by trained electrical specialists.
• At regular intervals, check all visible parts and the controls for signs of
damage and make sure that they all function correctly.
• Do not operate the power tool if signs of damage are found or if parts
malfunction. Have damage repaired immediately by Hilti Service.
• After cleaning and maintenance, refit all guards or protective devices and
check that they function correctly.
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