Hilti VC 20-U User manual

VC 20U
VC 40U
VC 40-UE
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Printed: 01.10.2015 | Doc-Nr: PUB / 5129763 / 000 / 04

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Printed: 01.10.2015 | Doc-Nr: PUB / 5129763 / 000 / 04

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Printed: 01.10.2015 | Doc-Nr: PUB / 5129763 / 000 / 04

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1 Information about the documentation
1.1 Conventions
1.1.1 Warning signs
The following warning signs are used:
General warning
Warning: hot surface
1.1.2 Prohibition signs
The following prohibition signs are used:
Transport by crane is not permissible.
1.1.3 Symbols
The following symbols are used:
Read the operating instructions before use.
Instructions for use and other useful information
1.1.4 Typographical emphasis
The following typographical features are used in this technical documentation:
1These numbers refer to the corresponding illustrations.
1The numbering in the illustrations reflects the order of the work steps and may
deviate from the numbering in the text.
1.2 On the appliance
1.3 Operating instructions
▶It is essential that the operating instructions are read before initial operation.
▶Always keep these operating instructions together with the appliance.
▶Ensure that the operating instructions are with the appliance when it is given to
other persons.
Changes and errors excepted.
1.4 Product information
The type designation and serial number are printed on the type identification plate.
▶Make a note of this data in the following table and always refer to it when making an
enquiry to your Hilti representative or Hilti Service Center.
Product information
Type:
Generation: 02
Serial no.:
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2 Safety
2.1 Warnings
The purpose of warnings
Warnings alert persons to hazards that occur when handling or using the product.
Description of the key words used
DANGER
Draws attention to imminent danger that will lead to serious personal injury or fatality.
WARNING
Draws attention to a potentially dangerous situation that could lead to serious
personal injury or fatality.
CAUTION
Draws attention to a potentially dangerous situation that could lead to slight personal
injury or damage to the equipment or other property.
2.2 Safety instructions
2.2.1 Important safety instructions
WARNING! READ ALL INSTRUCTIONS BEFORE USING THIS APPLIANCE. Failure to
follow all the instructions listed below may result in electric shock, fire and/or serious
injury. KEEP THESE INSTRUCTIONS IN A SAFE PLACE.
2.2.2 General safety instructions
In addition to the safety instructions given in the various sections of these operating
instructions, the following points must be strictly observed at all times.
▶Read all the instructions. Failure to follow all the instructions listed below may result
in electric shock, fire and/or serious injury.
▶If the appliance is used in conjunction with an electric tool, read and follow the
operating instructions for the electric tool and all the warnings.
▶Modification of the appliance is not permitted.
▶Use the right appliance for the job. Do not use the appliance for purposes for
which it was not intended. Use it only as directed and when in faultless condition.
▶Before beginning work with the appliance, find out how to operate it correctly
and about any hazards associated with the materials it will be picking up and
how these materials can be disposed of.
▶Take the influences of the surrounding area into account. Do not use the
appliance where there is a risk of fire or explosion.
▶The appliance may only be used by persons who are familiar with it, have been
trained on how to use it safely and who understand the resulting hazards. The
appliance is not intended for use by children.
▶Store appliances in a secure place when not in use. When not in use, appliances
must be stored in a dry, high place or locked away out of reach of children.
2.2.3 Personal safety
▶Stay alert, watch what you are doing and use common sense when working with
the product. Do not use the vacuum cleaner while you are tired or under the
influence of drugs, alcohol or medication. A moment of inattention while operating
the appliance may result in serious personal injury.
▶The user and any other persons in the vicinity must wear suitable eye protection,
a hard hat, ear protection, protective gloves, safety footwear and breathing
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protection while the appliance is in use or while maintenance work on it is being
carried out.
▶Engage the wheel brakes so that the vacuum cleaner stands securely. If the
wheel brakes are disengaged the vacuum cleaner may run away out of control.
▶If devices are provided for the connection of dust extraction and collection
facilities, ensure these are connected and properly used. Use of a vacuum cleaner
can reduce dust-related hazards.
2.2.4 Use and care of the appliance
▶Never leave the appliance unattended.
▶Do not deactivate the filter cleaning system when picking up hazardous dusts,
especially when the appliance is used in conjunction with electric tools that
generate dust.
▶Protect the appliance from frost.
▶Clean the water level limiting device regularly with a brush, in accordance with
the instructions, and check it for signs of damage.
▶When fitting the top section of the vacuum cleaner, take care to avoid pinching
your fingers or damaging the supply cord. This presents a risk of injury or damage.
▶Check the appliance and its accessories for any damage. Guards, safety devices
and any slightly damaged parts must be checked carefully to ensure that they
function faultlessly and as intended. Check that moving parts function faultlessly,
without sticking, and that no parts are damaged. In order to ensure faultless
operation of the appliance, all parts must be fitted correctly and must meet the
necessary requirements.
▶Have the appliance serviced by a qualified repair person using only genuine Hilti
spare parts. The safety of the appliance can thus be maintained.
▶Always unplug the supply cord from the power outlet when the appliance is not
in use (during breaks), before cleaning and maintenance and before changing
the filter or accessories. This preventive safety measure reduces the risk of starting
the appliance accidentally.
▶Never pull the vacuum cleaner by the supply cord to a new working position. Do
not run the wheels of the vacuum cleaner over the supply cord.
▶Do not transport the appliance by crane.
2.2.5 Electrical safety
▶The plug on the supply cord of the appliance must match the outlet. Do not
change the plug in any way. Do not use adapter plugs with earthed (grounded)
appliances. Unmodified plugs and matching outlets reduce risk of electric shock.
▶Insert the plug in a suitable earthed/grounded power outlet which has been
correctly and safely installed and is in compliance with local regulations. If
you are in doubt about the effectiveness of the power outlet’s earth/ground
connection, have it checked by a qualified specialist.
▶Avoid body contact with earthed or grounded surfaces such as pipes, radiators,
cookers, stoves and refrigerators. There is an increased risk of electric shock if your
body is grounded.
▶Do not expose the appliance to rain or wet conditions. Water entering an electric
appliance will increase the risk of electric shock.
▶Check to ensure that the supply cord does not lie in a puddle of water.
▶Check the appliance’s supply cord at regular intervals and have it replaced by
Hilti Service if damage is found. Check extension cords at regular intervals and
replace them if found to be damaged.
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▶Do not touch the supply cord or extension cord if they are damaged while
working. Disconnect the supply cord plug from the power outlet. Damaged
supply cords or extension cords present a risk of electric shock.
▶The electric supply cord may be replaced only with a cord of the type specified in the
operating instructions.
▶Do not abuse the cord. Never use the cord for carrying, pulling or unplugging
the appliance. Keep the cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
▶When operating an electric appliance outdoors, use only extension cords of a
type suitable for outdoor use. Use of an extension cord suitable for outdoor use
reduces the risk of electric shock.
▶In the event of an interruption in the electric supply, switch the appliance off and
unplug it from the power outlet.
▶Use the electric tool power outlet only for the purposes described in the operating
instructions.
▶Never operate the appliance when it is dirty or wet. Dust (especially dust from
conductive materials) or dampness adhering to the surface of the appliance may,
under unfavorable conditions, lead to electric shock. Dirty or dusty appliances
should thus be checked by Hilti Service at regular intervals, especially if used
frequently for working on conductive materials.
2.2.6 Workplace
▶Ensure that the workplace is well lit.
▶Ensure that the workplace is well ventilated. Exposure to dust at a poorly ventilated
workplace may result in damage to the health.
▶Keep the workplace tidy. Objects which could cause injury should be removed
from the working area. Untidiness at the workplace can lead to accidents.
▶Do not operate the appliance in explosive atmospheres, such as in the presence
of flammable liquids, gases or dust. Electric appliances cause sparks which may
ignite the dust or fumes.
▶Use extra care when working on stairs.
2.2.7 The material picked up
▶Do not use the appliance to pick up flammable or explosive dusts (magnesium
or aluminum dust etc.) or dusts that present a health hazard. Do not use the
appliance to pick up materials with a temperature of over 60 °C (e.g. glowing
cigarettes, hot ash).
▶Do not use the appliance to pick up flammable, explosive or aggressive liquids
(coolants and lubricants, gasoline, solvents, acids (pH < 5), alkalies (pH > 12.5),
etc.).
▶Switch the appliance off immediately if foam or liquids escape from it.
▶Wear protective gloves when using the vacuum cleaner to pick up hot materials
up to a temperature of 60 °C.
▶When working with mineral drilling slurry, wear protective clothing and avoid
skin contact with the slurry (pH > 9: caustic).
▶Avoid contact with alkaline or acidic liquids. If contact accidentally occurs, rinse
with water. In the event of the liquid coming into contact with the eyes, rinse the
eyes with plenty of water and consult a doctor.
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3 Description
3.1 Overview of the product 1
@Electric tool power outlet
;Automatic filter cleaning
=Control switch
%Hose socket
&Waste material container
(Grip recess
)Catch
+Vacuum cleaner top section
§Filter cover
/Grip
:Supply cord hook
∙Catch for filter cover
$“Filter cleaning ON/OFF” button
£Automatic filter cleaning system
status indicator
3.2 Use as directed
The products described here are industrial vacuum cleaners designed for universal,
commercial use. They can be used for wet or dry applications.
Hilti products are designed for professional use and may be operated, serviced and
maintained only by trained, authorized personnel. The product and its ancillary equipment
may present hazards when used incorrectly by untrained personnel or when used not as
directed.
Use of the product to clean down persons or animals is not permissible. Underwater use
is not permissible.
▶Before beginning work with the product, find out how to operate it correctly and about
any hazards associated with the materials you will be working with and how these
materials can be disposed of safely.
▶Do not use the product for continuous, stationary operation in automatic or semi-
automatic systems.
▶To reduce the risk of injury, use only genuine Hilti tools and accessories.
▶Use an antistatic suction hose in order to avoid electrostatic effects.
▶Do not pick up objects or materials that could cause injury by piercing through the
dust bag (e.g. pointed or sharp objects).
▶Do not stand on the product (do not use it as a substitute for a ladder).
This product is suitable for the following applications in commercial use:
• Collecting large quantities of dust from Hilti diamond grinders, diamond cutters, rotary
hammers and core drilling machines using dry-cutting core bits.
• Picking up drilling slurry (mineral materials) with Hilti diamond core bits or Hilti
diamond saws and liquids up to a temperature of < 60 °C (140 °F).
• Picking up oil or liquid substances with a temperature of up to < 60 °C (140 °F).
• Wet and/or dry cleaning of wall and floor surfaces.
3.3 Possible misuse
• Do not operate the industrial vacuum cleaner when it is laid on its side.
• Do not use the industrial vacuum cleaner to pick up substances that present a risk
of explosion, glowing, burning or flammable substances or aggressive dusts (e.g.
magnesium or aluminum dust, etc.) (exception: wood chips or shavings).
• Do not use the industrial vacuum cleaner to pick up flammable liquids (e.g. gasoline,
solvents, coolants and lubricants, etc.).
• Working with materials hazardous to health (e.g. asbestos) is not permissible.
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3.4 Items supplied
Wet/dry vacuum cleaner including filter element, suction hose complete with rotary
connector (at the vacuum cleaner end) and accessory nozzle connector, PE VC 20/40
plastic dust bag, operating instructions.
Note
To help ensure safe and reliable operation, use only genuine Hilti spare parts and
consumables. Spare parts, consumables and accessories approved by us for use
with the product can be found at your local Hilti Center or online at: www.hilti.com
3.5 Automatic filter cleaning
The vacuum cleaner is equipped with an automatic filter cleaning system that removes
most of the dust adhering to the filter element.
The filter cleaning system can be switched off by pressing the “Automatic filter cleaning
ON/OFF” button and switched back on by pressing the button again.
Status Meaning
LED lights. • The filter cleaning system is active.
LED doesn’t light. • The filter cleaning system is not active.
The filter cleaning system is activated automatically each time the vacuum cleaner is
switched on.
The filter element is cleaned automatically by a blast of air (a pulsating noise is heard).
Note
In order to achieve continuously high suction performance in system applications
(especially grinding and sanding, cutting and slitting) or when picking up large
quantities of dust, the filter cleaning system must be active.
The filter cleaning system functions only when a suction hose is connected.
3.6 Instructions for use
Accessories and how they are used
Accessories Type of use
PE VC 20 synthetic dust bag (203854) Working with mineral materials, wet and
dry
PE VC 40 synthetic dust bag (203852) Working with mineral materials, wet and
dry
VC 20 paper dust bag (203858) Working with wood
VC 40 paper dust bag (203856) Working with wood
VC 20/40 dry filter (2121386) Dry
VC 20/40 universal filter (2121387) Universal use, wet and dry
VC 20/40 performance filter (2121388) Heavy use, wet and dry
Suction hose, 27 x 3.5 m AS Wet and dry
Suction hose, 36 mm Mainly wet, not for dust
Suction hose, 36 x 5 m AS Wet and dry
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4 Technical data
Note
When powered by a generator or transformer, the generator or transformer’s power
output must be at least twice the rated input power shown on the rating plate of the
appliance. The operating voltage of the transformer or generator must always be
within +5% and -15% of the rated voltage of the appliance.
The information given applies to a rated voltage of 120 V. The data may vary in the
event of deviations from the rated voltage and for country-specific versions. Please
refer to the appliance’s rating plate for details of its voltage, frequency, current and
input power ratings.
VC 20U VC 40U VC 40-UE
AC frequency 60 Hz 60 Hz 60 Hz
Weight 28.4 lb
(12.9 kg)
32.2 lb
(14.6 kg)
32.2 lb
(14.6 kg)
Dimensions 19.9 in x
15.0 in x
19.7 in
(505 mm x
380 mm x
500 mm)
19.9 in x
15.0 in x
24.0 in
(505 mm x
380 mm x
610 mm)
19.9 in x
15.0 in x
24.0 in
(505 mm x
380 mm x
610 mm)
Mains connection (type) SJTW 3/16
AWG
SJTW 3/16
AWG
SJTOW 3/12
AWG
Maximum volumet-
ric flow rate (air)
1200 W 16 liq. galUS/s
(61 ℓ/s)
16 liq. galUS/s
(61 ℓ/s)
16 liq. galUS/s
(61 ℓ/s)
Maximum vacuum 1200 W 3 psi
(23 kPa)
3 psi
(23 kPa)
3 psi
(23 kPa)
Container capacity 6 liq. galUS
(21 ℓ)
10 liq. galUS
(36 ℓ)
10 liq. galUS
(36 ℓ)
Effective dust capacity 51 lb
(23 kg)
88 lb
(40 kg)
88 lb
(40 kg)
Effective water capacity 3.6 liq. galUS
(13.5 ℓ)
7 liq. galUS
(25 ℓ)
7 liq. galUS
(25 ℓ)
Air temperature 14 ℉ … 104 ℉
(−10 ℃ …
40 ℃)
14 ℉ … 104 ℉
(−10 ℃ …
40 ℃)
14 ℉ … 104 ℉
(−10 ℃ …
40 ℃)
Automatic filter cleaning, all 15 s 15 s 15 s
Protection class I I I
Protection class IP X4 IP X4 IP X4
5 Before use
CAUTION
Risk of injury presented by the appliance running away out of control. The
vacuum cleaner may run away out of control if the wheel brakes are not engaged.
▶Engage the wheel brakes so that the vacuum cleaner stands securely.
Printed: 01.10.2015 | Doc-Nr: PUB / 5129763 / 000 / 04