HIMA HIMatrix GEH 01 User manual

HIMatrix
Safety-Related Controller
GEH 01 Manual
HIMA Paul Hildebrandt GmbH + Co KG
Industrial Automation
Rev. 2.00 HI 800 183 E

HI 800 183 E Rev. 2.00 (1334)
All HIMA products mentioned in this manual are protected by the HIMA trade-mark. Unless noted otherwise,
this also applies to other manufacturers and their respective products referred to herein.
HIMax®, HIMatrix®, SILworX®, XMR®and FlexSILon®are registered trademarks of HIMA Paul Hildebrandt
GmbH + Co KG.
All of the instructions and technical specifications in this manual have been written with great care and
effective quality assurance measures have been implemented to ensure their validity. For questions, please
contact HIMA directly. HIMA appreciates any suggestion on which information should be included in the
manual.
Equipment subject to change without notice. HIMA also reserves the right to modify the written material
without prior notice.
For further information, refer to the HIMA DVD and our website at http://www.hima.de and
http://www.hima.com.
© Copyright 2013, HIMA Paul Hildebrandt GmbH + Co KG
All rights reserved
Contact
HIMA contact details:
HIMA Paul Hildebrandt GmbH + Co KG
P.O. Box 1261
68777 Brühl, Germany
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Type of change
Revision
index Revisions technical editorial
1.00 Added: Configuration with SILworX X X
1.01 Revised: Table 5 Product Data X X
2.00 Added: GEH 014 X X

GEH 01 Table of Contents
HI 800 183 E Rev. 2.00 Page 3 of 26
Table of Contents
1Introduction 5
1.1 Structure and Use of this Manual 5
1.2 Target Audience 6
1.3 Formatting Conventions 6
1.3.1 Safety Notes 6
1.3.2 Operating Tips 7
2Safety 8
2.1 Intended Use 8
2.1.1 Environmental Requirements 8
2.1.2 ESD Protective Measures 8
2.2 Residual Risk 9
2.3 Safety Precautions 9
2.4 Emergency Information 9
3Product Description 10
3.1 Safety Function 10
3.2 Equipment, Scope of Delivery 10
3.3 Type Label 10
3.4 Structure 11
3.5 Product Data 13
3.5.1 Product Data GEH 014 13
4Start-up 14
4.1 Mounting 14
4.1.1 Mounting the GEH 01 Subrack in Zone 2 14
5Operation 16
6Maintenance 17
6.1 Replacing Fans 17
7Decommissioning 18
8Transport 19
9Disposal 20
Appendix 21
Glossary 21
Index of Figures 22
Index of Tables 23
Index 24

Table of Contents GEH 01
Page 4 of 26 HI 800 183 E Rev. 2.00

GEH 01 1 Introduction
HI 800 183 E Rev. 2.00 Page 5 of 26
1 Introduction
This manual describes the technical characteristics of the subrack and its use. It provides
information on how to install, start up and configure the module.
1.1 Structure and Use of this Manual
The content of this manual is part of the hardware description of the HIMatrix programmable
electronic system.
This manual is organized in the following main chapters:
Introduction
Safety
Product Description
Start-up
Operation
Maintenance
Decommissioning
Transport
Disposal
iThis manual usually refers to the plug-in cards of a modular controller as modules.
Modules is also the term used in SILworX.
Additionally, the following documents must be taken into account:
Name Content Document number
HIMatrix System Manual
Compact Systems Hardware description of the HIMatrix compact systems HI 800 141 E
HIMatrix System Manual
Modular System F60 Hardware description of the HIMatrix modular system HI 800 191 E
HIMatrix Safety Manual Safety functions of the HIMatrix system HI 800 023 E
HIMatrix Safety Manual for
Railway Applications Safety functions of the HIMatrix system using the HIMatrix in railway
applications
HI 800 437 E
SILworX Online Help Instructions on how to use SILworX -
ELOP II Factory
Online Help Instructions on how to use ELOP II Factory, Ethernet IP protocol -
SILworX First Steps Introduction to SILworX using the
HIMax system as an example HI 801 103 E
ELOP II Factory First Steps Introduction to ELOP II Factory HI 800 006 E
Table 1: Additional Relevant Documents
The latest manuals can be downloaded from the HIMA website at www.hima.com. The revision
index on the footer can be used to compare the current version of existing manuals with the
Internet edition.

1 Introduction GEH 01
Page 6 of 26 HI 800 183 E Rev. 2.00
1.2 Target Audience
This document addresses system planners, configuration engineers, programmers of
automation devices and personnel authorized to implement, operate and maintain the modules
and systems. Specialized knowledge of safety-related automation systems is required.
1.3 Formatting Conventions
To ensure improved readability and comprehensibility, the following fonts are used in this
document:
Bold To highlight important parts
Names of buttons, menu functions and tabs that can be clicked and used
in the programming tool.
Italics For parameters and system variables
Courier Literal user inputs
RUN Operating state are designated by capitals
Chapter 1.2.3 Cross references are hyperlinks even though they are not particularly
marked. When the cursor hovers over a hyperlink, it changes its shape.
Click the hyperlink to jump to the corresponding position.
Safety notes and operating tips are particularly marked.
1.3.1 Safety Notes
The safety notes are represented as described below.
These notes must absolutely be observed to reduce the risk to a minimum. The content is
structured as follows:
Signal word: warning, caution, notice
Type and source of risk
Consequences arising from non-observance
Risk prevention
The signal words have the following meanings:
Warning indicates hazardous situation which, if not avoided, could result in death or serious
injury.
Caution indicates hazardous situation which, if not avoided, could result in minor or modest
injury.
Notice indicates a hazardous situation which, if not avoided, could result in property damage.
NOTE
Type and source of damage!
Damage prevention
SIGNAL WORD
Type and source of risk!
Consequences arising from non-observance
Risk prevention

GEH 01 1 Introduction
HI 800 183 E Rev. 2.00 Page 7 of 26
1.3.2 Operating Tips
Additional information is structured as presented in the following example:
iThe text corresponding to the additional information is located here.
Useful tips and tricks appear as follows:
TIP The tip text is located here.

2 Safety GEH 01
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2 Safety
All safety information, notes and instructions specified in this document must be strictly
observed. The product may only be used if all guidelines and safety instructions are adhered to.
This product is operated with SELV or PELV. No imminent risk results from the product itself.
The use in Ex-Zone is permitted if additional measures are taken.
2.1 Intended Use
HIMatrix components are designed for assembling safety-related controller systems.
When using the components in the HIMatrix system, comply with the following general
requirements.
2.1.1 Environmental Requirements
Requirement type Range of values 1)
Protection class Protection class III in accordance with IEC/EN 61131-2
Ambient temperature 0...+60 °C
Storage temperature -40...+85 °C
Pollution Pollution degree II in accordance with IEC/EN 61131-2
Altitude < 2000 m
Housing Standard: IP20
Supply voltage 24 VDC
1) The values specified in the technical data apply and are decisive for devices with extended
environmental requirements.
Table 2: Environmental Requirements
Exposing the HIMatrix system to environmental conditions other than those specified in this
manual can cause the HIMatrix system to malfunction.
2.1.2 ESD Protective Measures
Only personnel with knowledge of ESD protective measures may modify or extend the system
or replace devices.
NOTE
Device damage due to electrostatic discharge!
When performing the work, make sure that the workspace is free of static, and wear
an ESD wrist strap.
If not used, ensure that the device is protected from electrostatic discharge, e.g., by
storing it in its packaging.

GEH 01 2 Safety
HI 800 183 E Rev. 2.00 Page 9 of 26
2.2 Residual Risk
No imminent risk results from a HIMatrix system itself.
Residual risk may result from:
Faults related to engineering
Faults related to the user program
Faults related to the wiring
2.3 Safety Precautions
Observe all local safety requirements and use the protective equipment required on site.
2.4 Emergency Information
A HIMatrix system is a part of the safety equipment of a site. If a device or a module fails, the
system enters the safe state.
In case of emergency, no action that may prevent the HIMatrix systems from operating safely is
permitted.

3 Product Description GEH 01
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3 Product Description
The subrack is intended for being equipped with modules of the F60 system. Slots 1 and 2 are
reserved for the power supply module and central module, respectively. Any type of F60
modules can be plugged in to slots 3...8.
3.1 Safety Function
No safety function is performed by the subrack.
3.2 Equipment, Scope of Delivery
The following table specifies the available components:
Designation Description
GEH 01 Subrack (earth grid, 2 fans, slots for power supply module, central
module and 6 I/O modules)
GEH 014 Subrack (earth grid, 2 fans, slots for power supply module, central
module and 6 I/O modules)
Operating temperature: -25...+70 °C (temperature class T1),
Vibration and shock tested according to EN 50125-3 and EN 50155,
class 1B according to IEC 61373
BLK 01 Cover plate for unused slots
Table 3: Available Variants
3.3 Type Label
The type plate contains the following details:
Product name
Bar code (1D or 2D code)
Part no.
Production year
Hardware revision index (HW Rev.)
Firmware revision index (FW Rev.)
Operating voltage
Mark of conformity
Figure 1: Sample Type Label

GEH 01 3 Product Description
HI 800 183 E Rev. 2.00 Page 11 of 26
3.4 Structure
Figure 2: F60 Subrack
The F60 subrack is composed of:
Housing,
Earth grid,
Backplane PCB (printed circuit board),
Guiding rails, and
2 fans.
The backplane PCB contains connectors for connecting the power supply module and the F60
modules.
The plug connections for the power supply of the fans are located on the left bottom side of the
PCB backplane.

3 Product Description GEH 01
Page 12 of 26 HI 800 183 E Rev. 2.00
Connection of the Central Module
Connection of the Power Supply Current Connections for the Fans
Figure 3: Backplane PCB of the F60 Subrack
The subrack is completed mounted, including the earth grid, backplane PCB, guiding rails and
2 fans.

GEH 01 3 Product Description
HI 800 183 E Rev. 2.00 Page 13 of 26
3.5 Product Data
Specifications
Material Aluminum, anodized, partially coated
Horizontal pitch 40 HP (1 HP = 5.08 mm)
Modules in accordance with DIN EN 60287-4, 4 HP each
Connector in accordance with DIN EN 60603-2, Type C, 96-pole
Type of connection Connector
Fan Part number: 39 2003001
Humidity < 95 % relative humidity, non-condensing
Ambient temperature 0...60 °C
Storage temperature -40...+85 °C
Dimensions 40 HP, 7 RU
W x H x D: 259 x 310 x 228 mm
Weight approx. 1.5 kg
Table 4: Product Data
3.5.1 Product Data GEH 014
The GEH 014 model variant is intended for use in railway applications. The electronic
components are coated with a protective lacquer.
GEH 014
Operating temperature -25…+70 °C (temperature class T1)
Weight approx. 1.5 kg
Table 5: Product Data GEH 014
The GEH 014 subrack meets the vibration and shock requirements in accordance with
EN 61373, Category 1, Class B.

4 Start-up GEH 01
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4 Start-up
This chapter describes how to install the GEH 01 subrack.
4.1 Mounting
To ensure faultless operation, choose a suitable mounting location for the subrack in
accordance with the operating requirements.
Observe the following points when mounting the module:
Mount the subrack on horizontal DIN rails to ensure effective cooling.
A distance of at least 100 mm above and below the subrack must be maintained.
Do not mount the subrack above heating equipment or any heat source.
For more information, refer to HIMatrix system manual for the modular system (HI 800 191 E).
4.1.1 Mounting the GEH 01 Subrack in Zone 2
(EC Directive 94/9/EC, ATEX)
The subrack is suitable for mounting in zone 2. Refer to the corresponding declaration of
conformity available on the HIMA website.
When mounting the device, observe the special conditions specified in the following section.
Specific Conditions X
1. Mount the subrack in an enclosure that meets the EN 60079-15 requirements and achieves
a type of protection of at least IP54 in accordance with EN 60529. Provide the enclosure with
the following label:
Work is only permitted in the de-energized state
Exception:
If a potentially explosive atmosphere has been precluded, work can also performed when the
controller is under voltage.
2. The enclosure in use must be able to safely dissipate the generated heat. The power
dissipation (PV) of each GEH 01 subrack is 9 W at maximum output load.
3. The 24 VDC power must come from a power supply unit with safe isolation. Use power
supply units of type PELV or SELV only.
4. Applicable standards:
VDE 0170/0171 Part 16, DIN EN 60079-15: 2004-5
VDE 0165 Part 1, DIN EN 60079-14: 1998-08
Pay particular attention to the following sections:
DIN EN 60079-15:
Chapter 5 Design
Chapter 6 Terminals and cabling
Chapter 7 Air and creeping distances
Chapter 14 Connectors
DIN EN 60079-14:
Chapter 5.2.3 Equipment for use in zone 2
Chapter 9.3 Cabling for zones 1 and 2
Chapter 12.2 Equipment for zones 1 and 2

GEH 01 4 Start-up
HI 800 183 E Rev. 2.00 Page 15 of 26
The subrack is additionally equipped with the label represented below:
Figure 4: Label for Ex Conditions

5 Operation GEH 01
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5 Operation
Handling of the subrack or mounted modules during operation is not required.
The subrack is maintenance free, all system components are designed for continuous
operation.

GEH 01 6 Maintenance
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6 Maintenance
No maintenance measures are required during normal operation.
If a failure occurs, the defective module or device must be replaced with a module or device of
the same type or with a replacement model approved by HIMA.
Only the manufacturer is authorized to repair the device or module.
6.1 Replacing Fans
HIMA recommends replacing the fans:
At normal temperatures (< 40 °C): every 5 years
At increased temperatures (> 40 °C): every 3 years
iThe fans may be replaced while the PES is operating, the PES needs not be shut down.
To replace the fans:
1. Unscrew both fastening screws located on the left and right of the earth grid.
11
Fastening Screws
Figure 5: Earth Grid for F60 Subrack
2. Position the earth grid (including the attached cables) to allow removal of the fan mounting
plate located behind it.
3. Release the plugs for the fan voltage supply located on the backplane PCB and remove the
fan mounting plate completely.
4. Unscrew and remove the 4 fastening screws on each fan to allow replacement of the fans.

7 Decommissioning GEH 01
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7 Decommissioning
Remove the supply voltage to decommission the device. Afterwards pull out the pluggable
screw terminal connector blocks for inputs and outputs and the Ethernet cables.

GEH 01 8 Transport
HI 800 183 E Rev. 2.00 Page 19 of 26
8 Transport
To avoid mechanical damage, HIMatrix components must be transported in packaging.
Always store HIMatrix components in their original product packaging. This packaging also
provides protection against electrostatic discharge. Note that the product packaging alone is not
suitable for transport.

9 Disposal GEH 01
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9 Disposal
Industrial customers are responsible for correctly disposing of decommissioned HIMatrix
hardware. Upon request, a disposal agreement can be arranged with HIMA.
All materials must be disposed of in an ecologically sound manner.