Hitachi L100 Series User manual

• Single-phase Input 200V Class
• Three-phase Input 200V Class
• Three-phase Input 400V Class
Manual No. NB5412XD • Dec. 2003
Hitachi Industrial Equipment Systems Co., Ltd.
HITACHI
L100 Series Inverter
Quick Reference Guide

1
Caution: Be sure to read the L100 Inverter Manual and
follow its Cautions and Warnings for the initial product
installation. This Quick Reference Guide is intended for
reference use by experienced users in servicing existing
installations.
Power Circuit Terminals
–002NFE/NFU, –004NFE/NFU, –005NFE
Jumper
(/) +1 + –
L1 L2 N/L3 U/T1 V/T2 W/T3
Chassis
Ground
–007 to 022NFE/NFU, –037LFU, 004 to 040HFE/HFU
Jumper
(/) +1 + –
L1 L2 N/L3 U/T1 V/T2 W/T3
Chassis
Ground
–055LFU, –075LFU, 055HFE/HFU, 075HFE/HFU
Jumper
(/) +1 + –
L1 L2 N/L3 U/T1 V/T2 W/T3
Chassis
Ground

2
Control Circuit Terminals
Termina l
Name Description Ratings and Notes
P24 +24V for logic inputs 24VDC supply, 30 mA max.
(Notes: Do not use for
network power
Do not short to terminal L)
1, 2, 3, 4,
5
Intelligent (program-
mable) discrete logic
inputs
27VDC max. (use P24 or an
external supply referenced to
terminal L), 4.7kΩinput
impedance
11, 12 Discrete logic outputs 50 mA max. ON current,
27 VDC max. OFF voltage
L (top
row)
GND for logic inputs Sum of input 1 to 5 currents
(Note: Do not ground)
CM2 Common for logic
outputs
100 mA max for sum of
terminals 11 and 12 currents
FM PWM output 0 to 10VDC, 1 mA max.,
50% duty cycle
L (bottom
row)
Common for analog
inputs
Sum of OI, O, and H
currents (return)
OI Analog input, current 4 to 19.6 mA range, 20 mA
nominal
H O OI FM
P24 L
Analog
inputs Analog
outputs
Alarm
relay
Logic
outputs
Logic
inputs
L
54321
CM2 12 11 AL0 AL1 AL2

3
O Analog input, voltage 0 to 9.6 VDC range, 10VDC
nominal, 12VDC max., input
impedance 10 kΩ
H +10V analog reference 10VDC nominal, 10 mA
max.
AL0 Relay common contact Contact rating
Max resistive load = 250VAC,
2.5A; 30VDC 3A;
Max inductive load = 250VAC,
0.2A; 30VDC 0.7A
Minimum load = 5VDC 100mA,
100VAC, 10mA
AL1 Relay contact,
normally closed
during RUN
AL2 Relay contact,
normally open during
RUN
Termina l
Name Description Ratings and Notes

4
Basic Wiring Diagram
The following wiring diagram shows the power and motor connec-
tions for basic operation. The optional signal input wiring supports
external Fwd and Rev Run command, and a speed potentiometer.
(L1)
R
(L2)
S
(N/L3)
T
(T2)
V
(T3)
W
(T1)
U
Motor
Forward
L
O
H
Reverse
Alarm contacts,
1 Form C
Run signal
Frequency
arrival signal
Open collector
outputs:
External
speed
reference
pot.
L100
From 3-phase
power input
source (See
specifications
label on inverter
for details)
Logic output
common
Load
Load
Analog common
Analog reference
P24
2
1
CM2
12
11
AL0
AL1
AL2
Inputs:

5
Inverter Keypad Operation
•Run/Stop LED – ON when the inverter output is ON and the
motor is developing torque, and OFF when the inverter output is
OFF (Stop Mode).
•Program/Monitor LED – ON when the inverter is ready for
parameter editing (Program Mode). It is OFF when the parameter
display is monitoring data (Monitor Mode).
•Run Key Enable LED – ON when the inverter is ready to
respond to the Run key, OFF when the Run key is disabled.
•Run Key – Press this key to run the motor (the Run Enable LED
must be ON first). Parameter F_04, Keypad Run Key Routing,
determines whether the Run key generates a Run FWD or Run
REV command.
•Stop/Reset Key – Press this key to stop the motor when it is
running (uses the programmed deceleration rate). This key will
also reset an alarm which has tripped.
(continued, next page...)
Hz
POWER
A
RUN
PRG
RUN STOP
RESET
MIN MAX
HITACHI
FUNC.
STR
12
50.0
Parameter Display
Run/Stop LED Program/Monitor LED
Run Key Enable LED
Run Key
Power LED
Display Units LEDs
Hertz
Amperes
Potentiometer
Enable LED
Potentiometer
Stop/Reset Key
Function Key
Up/Down Keys Store Key

6
•Potentiometer – Allows an operator to directly set the motor
speed when the potentiometer is enabled for output frequency
control.
•Potentiometer Enable LED – ON when the potentiometer is
enabled for value entry.
•Parameter Display – A 4-digit, 7-segment display for parame-
ters and function codes.
•Display Units: Hertz/Amperes – One of these LEDs will be ON
to indicate the units associated with the parameter display.
•Power LED – ON when the power input to the inverter is ON.
•Function Key – This key is used to navigate through the lists of
parameters and functions for setting and monitoring parameter
values.
•Up/Down Keys – Use these keys alternately to move up or down
the lists of parameter and functions shown in the display, and to
increment/decrement values.
•Store Key – When the unit is in Program Mode and the operator
has edited a parameter value, press the Store key to write the new
value to the EEPROM.

7
Keypad Navigation Map
c91
c01
12
b 89
b 01
12
A98
A01
12
12
12
12
C––
12
b ––
12
A––
F04
F01
12
d 09
d 01
12
o.0
123.4
Edit
12
Increment/
decrement
value
Write data
to
EEPROM
Display data
Monitor Mode Program Mode
FUNC.
STR
FUNC.
FUNC.
12
Return to
parameter list
FUNC.
FUNC.
Store as
powerup
default
powerdown
Select Parameter Edit Parameter

8
Powerup Test
The Powerup Test procedure uses minimal parameter settings to run
the motor. The procedure describes two alternative methods for
commanding the inverter: via the inverter keypad, or via the logic
terminals.
• Check power input and motor output wiring (see page 4 diagram).
• If using logic terminals for testing, verify correct wiring on [P24],
[FW], [H], [O], and [L] (bottom row) per the diagram on page 4.
• Reverse [RV] input wiring (defaults to terminal [2]) is optional.
Step Description Via Keypad Via Logic
Ter minals
1 Set speed command
source setting
A_01 = 00
(keypad pot.)
A_01 = 01,
[H–O–L] input
2 Set Run FW command
source
A_02 = 02
(Run key)
A_02 = 01,
[FW] input
3 Set Run REV command
source
— C_02 = 01,
[RV] input
4 Set motor base freq. A_03 = 60
5 Set keypad display to
monitor freq.
Access D_01, press Func key, display
will show 0.0
Perform safety check Disconnect load from motor
6 Turn keypad pot.
to MIN position
Ensure voltage on
[O]—[L] termi-
nals= 0V
7 Run Forward command Press Run key Turn ON the
[FW] terminal
8 Increase speed Rotate keypad
pot. CW dir.
Increase voltage
at [O]
9 Decrease speed Rotate keypad
pot. CCW dir.
Decrease voltage
at [O]
10 Stop motor Press Stop key Turn OFF the
[FW] terminal
11 Run Reverse command
(optional)
— Turn ON the [RV]
terminal
12 Stop motor — Turn OFF the
[RV] terminal

9
Error Codes
The L100 series inverters will trip on over-current, over-voltage, and
under-voltage to protect the inverter. The motor output turns OFF,
allowing the motor to free-run to a stop. Press the Stop/Reset key to
reset the inverter and clear the error.
Basic Error Codes
Error
Code Name Probable Cause(s)
E01 Over current event while
at constant speed
• Inverter output was short-circuited
• Motor shaft is locked
• Load is too heavy
• A dual-voltage motor is wired
incorrectly
Note: The L100 will over current trip
at nominally 200% of rated current
E02 Over current event during
deceleration
E03 Over current event during
acceleration
E04 Over current event for
other conditions
• DC braking power(A_54) set too
high
• Current transformer / noise error
E05 Overload protection • Motor overload is detected by the
electronic thermal function
E07 Over voltage protection • DC bus voltage exceeds a threshold,
due to regenerative energy from motor
E08 EEPROM error • Built-in EEPROM memory experi-
enced noise, high temperature, etc.
E09 Under-voltage error • DC bus voltage decreased enough to
cause a control circuit fault
E11
E22
CPU error • Built-in CPU had internal error
E12 External trip • [EXT] input signal detected
E13 USP (Unattended Start
Protection)
• When (USP) was enabled, an error
occurred when power was applied
while a Run signal was present
E14 Ground fault • A ground fault was detected
between the inverter output and the
motor. This feature protects the
inverter, and does not protect humans.
E15 Input over-voltage • Input voltage was higher than the
specified value, 60 sec. after powerup
E21 Inverter thermal trip • Inverter internal temperature is
above the threshold