Hiwin RT605 Series User manual

INDUSTRIE 4.0 Best Partner
Multi Axis Robot
Pick-and-place / Assembly /
Array and packaging / Semiconductor /
Electro-Optical industry /
Automotive industry / Food industry
ßArticulated Robot
ßDelta Robot
ßSCARA Robot
ßWafer Robot
ßElectric Gripper
ßIntegrated Electric Gripper
ßRotary Joint
Single Axis Robot
Precision / Semiconductor /
Medical / FPD
ßKK, SK
ßKS, KA
ßKU, KE, KC
Direct Drive
Rotary Table
Aerospace / Medical / Automotive industry /
Machine tools / Machinery industry
ßRAB Series
ßRAS Series
ßRCV Series
ßRCH Series
Ballscrew
Precision Ground / Rolled
ßSuper S series
ßSuper T series
ßMini Roller
ßEcological & Economical
lubrication Module E2
ßRotating Nut (R1)
ßEnergy-Saving & Thermal-
Controlling (C1)
ßHeavy Load Series (RD)
ßBall Spline
Linear Guideway
Automation / Semiconductor / Medical
ßBall Type--HG, EG, WE, MG, CG
ßQuiet Type--QH, QE, QW, QR
ßOther--RG, E2, PG, SE, RC
Medical Equipment
Hospital / Rehabilitation centers /
Nursing homes
ßRobotic Gait Training System
ßHygiene System
ßRobotic Endoscope Holder
Bearing
Machine tools / Robot
ßCrossed Roller Bearings
ßBall Screw Bearings
ßLinear Bearing
ßSupport Unit
AC Servo Motor & Drive
Semiconductor / Packaging machine
/SMT / Food industry / LCD
ßDrives-D1, D1-N, D2T
ßMotors-50W~2000W
Driven Tool Holders
All kinds of turret
ßVDI Systems
Radial Series, Axial Series, MT
ßBMT Systems
DS, NM, GW, FO, MT, OM, MS
Linear Motor
Automated transport / AOI application
/ Precision / Semiconductor
ßIron-core Linear Motor
ßCoreless Linear Motor
ßLinear Turbo Motor LMT
ßPlanar Servo Motor
ßAir Bearing Platform
ßX-Y Stage
ßGantry Systems
Torque Motor
(Direct Drive Motor)
Inspection / Testing equipment /
Machine tools / Robot
ßRotary Tables-TMS,TMY,TMN
ßTMRW Series
ßTMRI Series
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1.HIWIN is the registered trademark of HIWIN Technologies Corp.. For your protection; To avoid
counterfeit products, be certain you are buying genuine HIWIN products before purchase.
2.Actual products may be different from the specifications and photos in this catalog. The differences
in appearances or specifications may be caused by, among other things, product improvements.
3.HIWIN will not sell or export those techniques and products restricted under the "Foreign Trade
Act" and relevant regulations. Any export of restricted products should be approved by competent
authorities in accordance with relevant laws, and shall not be used to manufacture or develop
nuclear, biochemical, missile and other military weapons.
4. HIWIN website for patented product directory: http://www.hiwin.tw/Products/Products_patents.aspx
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Print DateǺKbovbsz!3128-!4se!fejujpo
Linear Guideway Technical Information
Copyright © HIWIN Technologies Corp.

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Warranty Terms and Conditions
The period of warranty shall commence at the received date of HIWIN product
(hereafter called “product”) and shall cover a period of 1 months. The warranty does
not cover any of the damage and failure resulting from:
The damage caused by using with the production line or the peripheral
equipment not constructed by HIWIN.
Operating method, environment and storage specifications not specifically
recommended in the product manual.
The damage caused by changing installation place, changing working
environment, or improper transfer after being installed by the professional
installer.
Product or peripheral equipment damaged due to collision or accident caused by
improper operation or installation by the unauthorized staff.
Installing non-genuine HIWIN products.
The following conditions are not covered by the warranty:
Product serial number or date of manufacture (month and year) cannot be
verified.
Using non-genuine HIWIN products.
Adding or removing any components into/out the product without authorized.
Any modification of the wiring and the cable of the product.
Any modification of the appearance of the product; removal of the components
inside the product. e.g., remove the outer cover, product drilling or cutting.
Damage caused by any natural disaster. i.e., fire, earthquake, tsunami, lightning,
windstorms and floods, tornado, typhoon, hurricane etc.
HIWIN does not provide any warranty or compensation to all the damage caused by
above-mentioned circumstances unless the user can prove that the product is defective.
For more information towards warranty terms and conditions, please contact the
technician or the dealer who you purchased with.
Improper modification or disassemble the robot might reduce
the robot function, stability or life.
The end-effector or the cable for devices should be installed

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Safety Precautions
1. Safety Information
Safety Responsibility and Effect
This chapter explains how to use the robot safely. Be sure to read this
chapter carefully before using the robot.
The user of the HIWIN industrial robot has responsibility to design and
install the safety device meeting the industrial safety regulations in order to
ensure personal safety.
. Description Related to Safety
I. Safety Symbols
Carefully read the instructions in the user manual prior to robot use. The
following shows the safety symbols used in this user manual.
Symbol Description
Failure to follow instructions with this symbol may result
in serious hazard or personal injury. Please be sure to
comply with these instructions.
Failure to follow instructions with this symbol may result
in personal injury or product damage. Please be sure to
comply with these instructions.
Failure to follow instructions with this symbol may result
in poor product performance. Please be sure to comply
with these instructions.
II. Working Person
The personnel can be classified as follows
Operator:
and designed by a professional staff to avoid damaging the
robot and robot malfunction.
Please contact the technician for special modification coming
from production line set up.
For the safety reason, any modification for HIWIN product is
strictly prohibited.

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Turns robot controller ON/OFF
Starts robot program from operator’s panel
Reset system alarm
Programmer or teaching operator:
Operates the robot
Teaches robot inside the safety fence
Maintenance engineer:
Operates the robot
Teaches robot inside the safety fence
Does maintenance, adjustment, replacement
Programmer and the maintenance engineer must be trained for proper robot
operation.
3. Warning
3.1 Common Safety Issues
All operating procedures should be assessed by
professional and in compliance with related
industrial safety regulations.
When operating robot, operator needs to wear
safety equipment, such as smock for working
environment, safety shoes and helmets.
When encountering danger or other emergency or
abnormal situation, please press the emergency stop
button immediately and move the arm away with
low speed in manual mode.
When considering safety of the robot, the robot and
the system must be considered at the same time. Be
sure to install safety fence or other safety equipment
and the operator must stand outside the safety fence
while operating the robot.
A safety zone should be established around the
robot with an appropriate safety device to stop the
unauthorized personnel from access.
While installing or removing mechanical
components, be aware of a falling piece which may
cause injury to operator.

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Ensure the weight of workpiece does not exceed the
rated load or the tolerable torque. Exceeding these
values could lead to the driver alarm or malfunction
of the robot.
Do not climb on robot.
The personnel installing robot should be trained and
licensed.
To ensure personal safety, robot installation must
comply with this manual and related industrial
safety regulations.
The control cabinet should not be placed near high
voltage or machines that generate electromagnetic
fields to prevent interference that could cause the
robot to deviation or malfunction.
Using non-HIWIN repair components may cause
robot damage or malfunction.
Beware of the heat generated by the controller and
servo motor.
Do not overbend the cable to avoid poor circuit
contact.
3. Operation
Programming should be done outside of the safety
fence. If it is inevitable to enter the safety fence, be
prepared to press the emergency stop button
whenever necessary. Operation should be restricted
at low speed and beware of surrounding safety.
3.3 Maintenance
Please contact us if the procedure not specified by
HIWIN is needed.
Please contact us if the replacement of the
component not specified by HIWIN is needed.
Be sure to carry out regular maintenance, otherwise
it will affect the service life of the robot or other
unexpected danger.

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Prior to repair and maintenance, please turn off
power supply.
Maintenance and repair should be performed by a
qualified operator with a complete understanding of
the entire system to avoid risk of robot damage and
personal injury.
When replacing the components, avoid foreign
material going into the robot.
3.4 End Effector
More attention must be paid to the design of the end
effector to prevent power loss or any other errors
that could lead to workpiece falling or damage.
The tool-type end effector is usually equipped with
high voltage, high temperature and active rotary
shaft. Special attention should be paid to the
operating safety.
The end effector should be mounted firmly on the
robot to avoid workpiece release during operation
which may cause personal injury or hazard.
The end effector may be equipped with its own
control unit. Be sure the control unit does not
interfere with robot operation.
3.5 Pneumatic, Hydraulic System
When using the pneumatic or hydraulic system, the
gripped workpiece may fall due to insufficient
pressure or gravity.
3.6 Emergency Stop
The robot or other control component should have
at least one device for immediate halt of n function,
such as an emergency stop switch.
The emergency stop button must be installed in an
easily accessible location for quick stop.
While executing an emergency stop, power to the

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servo motor will be cut, and all movements will be
stopped. And the control system will be shut down.
Emergency stop should be reset if the restoration of
operating procedure is wanted.
Avoid using emergency stop to replace a normal
stop procedure. This could lead to unnecessary loss
to robot.

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Content
1.Transportation and Installation
1.1 Transportation
1. Installation
1.3 Connection with the Controller
1.4 Grounding
1.5 Operating Ambient Conditions
1.6 Standard and Optional Equipment List
.Basic Specifications
.1 Description of Serial Number
. Labels
.3 Robot Specifications
.4 Outer Dimensions and Motion Range
.5 Wrist Moment Conditions
3.Equipment Mounting Surface and Interface
3.1 Mounting Surface for End Effector
3. Pneumatic Interface
3.3 I/O Interface
4.Zero-Position
4.1 Zero Position Setting
5.Maintenance and Inspection
5.1 Periodic Inspection Items
5. Repair
5. .1 Backup Batteries Replacement
5. . Timing Belt Replacement
5. .3 Grease Replenishment

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Version Date Product Note
1.0.0 017.1 .18
RT605-710-GB First edition
.0.0 018.01.08
RT605-710-GB
RT605-909-GB
Manual specification updated
RT605-909-GB