Before installation
Öhlins Racing AB can not be held responsible for
any damage whatsoever to shock absorber or
vehicle, or injury to persons, if the instructions for
fitting and maintenance are not followed exactly.
Similarly, the warranty will become null and void
if the instructions are not adhered to.
WARNING!
1. Installing a shock absorber, that is not
approved by the vehicle manufacturer, may
affect the stability of your vehicle. Öhlins
Racing AB cannot be held responsible for
any personal injury or damage whatsoever
that may occur after fitting the shock
absorber. Contact an Öhlins dealer or other
qualified person for advice.
2. Please study and make certain that you
fully understand all the mounting instructions
and the owners manuals before handling this
shock absorber kit. If you have any questions
regarding proper installation procedures,
contact an Öhlins dealer or other qualified
person.
3. The vehicle service manual must be referred
to when installing the Öhlins shock absorber
Safety signals
Important information concerning safety is
distinguished in this manual by the
following notations:
The Safety alert symbol means:
Caution! Your safety is involved.
WARNING!
Failure to follow warning instructions
could result in severe or fatal injury
to anyone working with, inspecting or
using the suspension, or to bystanders.
CAUTION!
Caution indicates that special pre-
cautions must be taken to avoid dam-
age to the suspension.
NOTE!
This indicates information that is of
importance with regard to procedures.
Öhlins products are subject to continual improve-
ment and development. Consequently, although
these instructions include the most up-to-date
information available at the time of printing, there
may be minor differences between your suspen-
sion and this manual. Please consult your Öhlins
dealer if you have any questions with regard to
the contents of the manual.
NOTE!
During storage and transportation, especially
at high ambient temperature, the oil and
grease used for assembling may run out
inside the packing and damage the expanded
polystyrene packing material. This is not
unusual and is in no way detrimental to the
shock absorber.
Kit contents
Before installing the shock absorber, please
check the contents of the kit. If anything is
missing, contact your Öhlins dealer.
Description Pcs. Part No.
Shock absorber 46 HRCS 1 HO 519
C-spanner single 1 00710-02
Hose clamp 2 00643-02
Reservoir bracket 1 01085-04
Washer 1 00153-04
Spacer 1 03105-01
Screw M10x45 1 00439-02
Screw MC6S 6x20 1 01046-16
Sticker memo notes 1 01180-01
Sticker Öhlins 2 00192-01
Owners manual 1
WARNING!
1. It´s advisable to have an Öhlins dealer or other
qualified person to fit your shock absorber.
2. Instructions in the vehicle service manual are
to be followed when changing the shock
absorber.
3. When working on a lifted vehicle it must be
securely supported to prevent it from falling.
Mounting instructions
1
Put the motorcycle on a stand so that the rear
wheel is off the ground. Remove the seat.
2
Remove the lower and upper shock mounting
bolts.
3
Remove the shock absorber.
4
Put the Öhlins shock in place in reverse order.
Mount the upper and lower mounting bolts. Use
the bolt (439-02) provided for the lower bracket.
5
Remove the screw to the expansion vessel. (See
sketch.) Mount the reservoir bracket (01085-04) in
this mounting hole. Place the spacer (03105-01)
between the bracket and the expansion vessel.
Mount the bracket with the screw (01046-16) and
use washer (00153-04).
6
Mount the reservoir with the hose clamps (00643-
02) according to the sketch on next page.
7
Mount the seat. Check that all bolts are tightened
before you go for a test ride.
NOTE!
Make sure that all bolts are tightened to the correct
torque and that nothing fouls or restricts movement
of the shock absorber when the suspension is
being fully compressed or extended.
03105-01
01085-04
00153-04
01046-16
5
8
Continue your work according to the Owners
Manual, section Adjustments.
