Ohlins RS 562 User manual

Mounting Instructions
Öhlins Shock Absorber Kit RS 562
for RST Supermotard, Rear
© Öhlins Racing AB. All rights reserved. Any reprinting or unauthorized use without the
written permission of Öhlins Racing AB is prohibited. Printed in Sweden.
Öhlins Racing AB, Box 722, S-194 27 Upplands Väsby, Sweden.
Phone [phone]. Fax [phone].
www.ohlins.com
RS 562. Issued 05 08 08
Front suspension
F1. ATV on a stand with the
suspension fully extended = ............
F2. ATV on the ground without rider = ............
F3. ATV on the ground with rider = ............
Free sag F1 - F2 = ............
Ride height F1 - F3 = ............
Setup Data
Shock absorber length 344+12 mm
Shock absorber stroke 68 mm
Recommended spring 1096-59
Spring rate 150 N/mm
Free spring length 190 mm
Spring pre-load 16 mm
Recommended free sag
Front 60±5 mm
Rear 30±5 mm
Rebound damping adjuster 15 clicks
Compression damping adjuster
Low speed 10 clicks
High speed 1½ turn
Recommended Alternative Springs
Rider weight Spring combination
85 kg / 187 lbs 1096-54
NOTE!
If ride height is higher than recommended,
softer spring/springs must be used.
If ride height is lower than recommended,
harder spring/springs must be used.
Contact your Öhlins dealer for advice.
0
F1 F2 F3
On a stand Without rider With rider on
R1 R2 R3
On a stand Without rider With rider on
Checking Sag and Ride Height
Kit Contents
Before installing the shock absorber, please
check the contents of the kit. If anything is
missing, please contact your Öhlins dealer.
Description Pcs. Part No.
Shock absorber 46 PRXL 1 RS 562
C-spanner 1 00710-02
Sticker Memo notes 1 01180-01
Sticker Öhlins 2 00197-01
Owner’s manual 1
Before Installation
Öhlins Racing AB can not be held responsible
for any damage to shock absorber or vehicle,
or injury to persons, if the instructions for fitting
and maintenance are not followed exactly.
Similarly, the warranty will become null and
void if the instructions are not adhered to.
Öhlins products are subject to continuous improvement and development. All information in this manual is
based on the latest product information available at the time of approval for publishing. Consequently, there
may be minor differences between your suspension and the suspension in this manual. Please consult
your Öhlins dealer if you have any questions regarding the contents of this manual.
Rear suspension
R1. ATV on a stand with the
suspension fully extended =.............
R2. ATV on the ground without rider = ............
R3. ATV on the ground with rider = ............
Free sag R1 - R2 = ............
Ride height R1 - R3 = ............

Your Öhlins shock absorber type 46 PRXL also
features the following adjusters:
Optional adjustments:
Compression damping adjuster
Adjustments are made on top of the reservoir.
Low speed adjustments: Slotted centre screw.
High speed adjustments: Hexagon screw.
Rebound damping adjuster
Adjuster wheel on the piston shaft above the
end bracket.
Length adjuster
Loosen the lock nut. Adjust the length by turn-
ing the end eye and finish by tightening the
lock nut.
WARNING!
1. Installing a shock absorber, that is not
approved by the vehicle manufacturer, may
affect the stability of your vehicle. Öhlins
Racing AB cannot be held responsible for
any personal injury or damage that may oc-
cur after fitting the shock absorber. Contact
an Öhlins dealer or other qualified person
for advice.
2. Please study and make certain that you fully
understand all the mounting instructions and
the owner’s manual before handling this shock
absorber kit. If you have any questions regard-
ing proper installation procedures, contact an
Öhlins dealer or other qualified person.
3. The vehicle service manual must be
referred to when installing the Öhlins shock
absorber
Safety Signals
Important information concerning safety is
distinguished in this manual by the following
notations:
The Safety alert symbol means:
Attention! Your safety is involved.
WARNING!
Failure to follow warning instructions
could result in severe or fatal injury to
anyone working with, inspecting or using
the suspension, or to bystanders.
CAUTION!
Caution indicates that special pre-
cautions must be taken to avoid damage
to the suspension.
NOTE!
This indicates information that is of
importance with regard to procedures.
!
!NOTE!
Make sure that all bolts are tightened to the
correct torque and that nothing fouls or restricts
movement of the shock absorber when the
suspension is being fully compressed or ex-
tended.
CAUTION!
Make sure that the shock absorber has proper
clearance, especially if the ATV is equipped with
a non-original exhaust system.
6
Check sag and ride height according to the
Setup data on the last page of this manual.
If your settings differ from the recommended,
adjust according to the following:
Spring pre-load adjustment:
Turn the rings on the shock absorber body using
a C-spanner. Clockwise for harder adjustment,
counter clockwise to release the pre-load.
Low speed
compression
damping adj.
High speed
compression
damping adj.
Rebound
damping
adjuster
Spring pre-load
adjuster
Length
adjuster
1
Raise the rear end of the ATV so the rear wheels
are free off the ground. Do not apply the lifting
force to the swing arm.
2
Secure the rear wheels using a strap to prevent
them from falling down during the removal of
the original shock absorber.
3
Remove the original shock absorber.
4
To make the shock absorber fit you must cut
in the aluminum frame. Draw a line along the
contour of the compression adjuster mounting,
on the cylinder head.
Cut along the
contour of
the cylinder
head.
Mounting Instructions
!
WARNING!
!
NOTE!
When delivered the Öhlins shock absorber is
dialed to recommended settings for the spe-
cific brand and make of the vehicle. If you have
changed the settings, check like this:
The adjusters have a normal right hand thread.
Turn the damping adjusters clockwise to fully
closed (pos. zero [0]). Turn counter clockwise
to open and count the clicks until you reach
the recommended number of clicks. See Setup
data at last page.
CAUTION!
Do not use too much force, delicate sealing
surfaces can be damaged.
7
Continue your work according to the Owner’s
Manual, General settings.
1. It is advisable to have an Öhlins dealer or other
qualified person to fit your shock absorber.
2. Instructions in the vehicle service manual
are to be followed when changing the shock
absorber.
3. When working on a lifted vehicle make sure it
is securely supported to prevent it from falling.
NOTE!
During storage and transportation, especially
at high ambient temperature, the oil and
grease used for assembling may run out in-
side the packing and damage the expanded
polystyrene packing material. This is not
unusual and is in no way detrimental to the
shock absorber.
5
Cut along the contour to make the shock ab-
sorber fit. See figure.