HMS Anybus Wireless Bolt Series User guide

Anybus®Wireless Bolt™Serial
STARTUP GUIDE
SP2554 1.12 en-US ENGLISH

Important User Information
Disclaimer
The information in this document is for informational purposes only. Please inform HMS Networks of any
inaccuracies or omissions found in this document. HMS Networks disclaims any responsibility or liability
for any errors that may appear in this document.
HMS Networks reserves the right to modify its products in line with its policy of continuous product
development. The information in this document shall therefore not be construed as a commitment on
the part of HMS Networks and is subject to change without notice. HMS Networks makes no
commitment to update or keep current the information in this document.
The data, examples and illustrations found in this document are included for illustrative purposes and are
only intended to help improve understanding of the functionality and handling of the product. In view of
the wide range of possible applications of the product, and because of the many variables and
requirements associated with any particular implementation, HMS Networks cannot assume
responsibility or liability for actual use based on the data, examples or illustrations included in this
document nor for any damages incurred during installation of the product. Those responsible for the use
of the product must acquire sufficient knowledge in order to ensure that the product is used correctly in
their specific application and that the application meets all performance and safety requirements
including any applicable laws, regulations, codes and standards. Further, HMS Networks will under no
circumstances assume liability or responsibility for any problems that may arise as a result from the use
of undocumented features or functional side effects found outside the documented scope of the product.
The effects caused by any direct or indirect use of such aspects of the product are undefined and may
include e.g. compatibility issues and stability issues.
Anybus®Wireless Bolt™Serial Startup Guide SP2554 1.12 en-US

Anybus®Wireless Bolt™Serial Startup Guide SP2554 1.12 en-US
Table of Contents Page
1 Preface ..................... . . . . . . . . . . . . . ..... . . . . . . . . . . . . ...... . . . . . . . . . . . . 3
1.1 About This Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Document Conventions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Trademarks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Safety .... . . . . . . . . . . . . . ..... . . . . . . . . . . . . . ..... . . . . . . . . . . . . ...... . . . . . . . . . . . . 4
2.1 General Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Preparation . . . . . . . . . . . ..... . . . . . . . . . . . . . ..... . . . . . . . . . . . . ...... . . . . . . . . . . . . 5
3.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.2 I/O-Data Cycle Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4 Installation ... .. .. . ...... .. .. . ..... .. .. . . ..... .. ..... .. .. . ...... .. .. . ...... . 6
4.1 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.2 Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.3 Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.4 Digital Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.5 RESET Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5 Configuration .... . . . . . . . . . . . . ..... . . . . . . . . . . . . . ..... . . . . . . . . . . . . . ..... . . . . 11
5.1 Web Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.2 Easy Config Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.3 Set Up a Wireless Infrastructure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.4 Factory Restore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6 Technical Data . . . . ...... . . . . . . . . . . . . ...... . . . . . . . . . . . . ..... . . . . . . . . . . . . . ..21
6.1 Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

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Preface 3 (24)
1 Preface
1.1 About This Document
This manual describes how to install Anybus Wireless Bolt Serial and set up a
basic configuration.
For additional documentation and software downloads, FAQs, troubleshooting
guides and technical support, please visit www.anybus.com/support.
1.2 Document Conventions
The following conventions are used to indicate safety information and other
important content in this document:
WARNING
Instruction that must be followed to avoid a risk of death or serious injury.
Caution
Instruction that must be followed to avoid a risk of personal injury.
Instruction that must be followed to avoid a risk of reduced functionality
and/or damage to the equipment, or to avoid a network security risk.
Additional information which may facilitate installation and/or operation.
1.3 Trademarks
Anybus®is a registered trademark and Wireless Bolt Serial™is a trademark of
HMS Industrial Networks AB. All other trademarks mentioned in this document
are the property of their respective holders.
Anybus®Wireless Bolt™Serial Startup Guide SP2554 1.12 en-US

Safety 4 (24)
2 Safety
2.1 General Safety Instructions
Caution
This equipment emits RF energy in the ISM (Industrial, Scientific, Medical)
band. Make sure that all medical devices used in proximity to this
equipment meet appropriate susceptibility specifications for this type of
RF energy.
Caution
Minimum temperature rating of the cable to be connected to the field
wiring terminals, 90 °C.
Caution
Use copper wire only for field wiring terminals.
This equipment is recommended for use in both industrial and domestic
environments. For industrial environments it is mandatory to use the
functional earth connection to comply with immunity requirements. For
domestic environments the functional earth must be used if a shielded
Ethernet cable is used, in order to meet emission requirements.
This equipment contains parts that can be damaged by electrostatic
discharge (ESD). Use ESD prevention measures to avoid damage.
2.2 Intended Use
The intended use of this equipment is as a communication interface and
gateway. The equipment receives and transmits data on various physical levels
and connection types.
If this equipment is used in a manner not specified by the manufacturer, the
protection provided by the equipment may be impaired.
Anybus®Wireless Bolt™Serial Startup Guide SP2554 1.12 en-US

Preparation 5 (24)
3 Preparation
3.1 General Information
Make sure that you have all the necessary information about the capabilities
and restrictions of your local network environment before installation.
For optimal reception, wireless devices require a zone between them clear of
objects that could otherwise obstruct or reflect the signal. A minimum distance
of 50 cm between the devices should also be observed to avoid interference.
The characteristics of the antenna should also be considered when choosing the
placement and orientation of the unit.
See the Anybus Wireless Bolt Serial User Manual for more information.
3.2 I/O-Data Cycle Time
Based on recommendations from industrial equipment suppliers, such as
Rockwell and Siemens, it is recommended to use the following minimum I/O-
data cycle times for PROFINET and EtherNet/IP networks:
• Wireless link Point-to-Point with Bluetooth PANU-PANU or Wi-Fi Access
Point to Station: 32 ms
• Wireless link with Access Point and up to 4 wireless clients/stations,
Bluetooth or Wi-Fi: 64 ms
Anybus®Wireless Bolt™Serial Startup Guide SP2554 1.12 en-US

Installation 6 (24)
4 Installation
4.1 Mechanical Installation
The device is intended to be mounted on top of a machine or cabinet through
an M50 (50.5 mm) hole using the included sealing ring and nut.
The top mounting surface (in contact with the sealing) must be flat with a finish
equivalent to Ra 3.2 or finer and cleaned and free from oils and greases.
Tightening torque: 5 Nm ±10 %
Make sure that the sealing ring is correctly placed in the circular groove
in the top part of the housing before tightening the nut.
Always hold the BOTTOM part of the unit when untightening the nut, not
the top part (the cap).
All measurements are in mm.
Anybus®Wireless Bolt™Serial Startup Guide SP2554 1.12 en-US

Installation 7 (24)
4.2 Connector
The 18-pin connector is common for several models of the Anybus Wireless Bolt.
Some pins may have a different function depending on model. Unused pins
should not be connected.
Fig. 1 Connector
The location of the RESET button can be used as a reference for the pin
numbering when the connector is attached to the Wireless Bolt Serial. Pin 1 will
be the pin closest to the button.
The Ethernet interface is intended for configuration purposes only. Wireless Bolt
Serial is not designed for permanent Ethernet communication.
A and B marking differs between different devices, in this product A is TX+/RX+
or D+ and B is TX-/RX- or D-.
Pin Name Description
1VIN Power + (9–30 V)
2 GND Power Ground
3DI Digital input + (9–30 V)
4 DI_GND Digital input ground
5ETN_RD+ Ethernet receive + (white/orange)
6 ETN_RD- Ethernet receive - (orange)
7ETN_TD- Ethernet transmit - (green)
8ETN_TD+ Ethernet transmit + (white/green)
9 RS485_B RS-485 B
Line
10 FE/Shield Ethernet: Functional Earth
Anybus®Wireless Bolt™Serial Startup Guide SP2554 1.12 en-US

Installation 8 (24)
Pin Name Description
Serial and
CAN:
Functional Earth and
Shield
11 RS232_TXD RS-232
Transmit
12 RS485_A/RS232_RXD RS-485 A
Line / RS-232
Receive
13 RS232_RTS RS-232
Request To
Send
Not used for
Wireless Bolt Serial.
14 RS232_CTS RS-232 Clear
To Send
Not used for
Wireless Bolt Serial.
15 ISO_5V Isolated 5 V
for serial
interface
16 RS232_GND/RS485_GND Isolated Ground for Serial interface
17 CAN_L CAN Low
Not used for Wireless Bolt Serial.
18 CAN_H CAN High
Not used for Wireless Bolt Serial.
Note:
• Use RS-485 when connecting multiple devices to a Wireless Bolt Serial.
• The Ethernet wire colors refer to the T568A standard.
• If using a shielded Ethernet cable the shield must be unconnected.
• RS-232 and RS-485 cannot be used at the same time.
• Use termination for RS-485 and CAN when required.
• RS485 Common signal reference ground (SC) is the RS485_GND pin.
Anybus®Wireless Bolt™Serial Startup Guide SP2554 1.12 en-US

Installation 9 (24)
4.3 Cabling
When using Easy Config Modes, the Wireless Bolt Serial that is to be configured
as a Client does not need to be connected to the Ethernet wires. Only power
and Serial wiring are used.
To make an Ethernet, Serial and power connector cable for Anybus Wireless
Bolt Serial:
Fig. 2
To maintain signal integrity, low emission and high immunity to EMI, untwist
the twisted pair cable as little as possible.
1. Cut off one of the connectors on a standard Cat5e or Cat6 Ethernet cable.
2. Strip off about 40 mm (1½ inch) of the cable jacket, from the orange,
orange/white, green and green/white wires.
The shield and the other wires are not used.
3. Strip off about 7 mm (¼ inch) of the isolation on each wire.
4. Push the pin spring release next to each socket on the connector and insert
the correct wire end according to Connector, p. 7.
5. Connect the wires from the Serial device to the connector in the same way
as the Ethernet wiring.
6. Connect the wires from the power supply to the connector in the same
way as the Ethernet wiring. Make sure that polarity is not reversed.
Anybus®Wireless Bolt™Serial Startup Guide SP2554 1.12 en-US

Installation 10 (24)
4.4 Digital Input
The digital input can be used to control roaming between Bluetooth access
points (NAP). For more information, refer to the AT Reference Guide at
www.anybus.com/support.
If voltage is applied to the digital input for more that 10 seconds the unit
will be reset to factory defaults.
4.5 RESET Button
Fig. 3 RESET button
The RESET button is located on the bottom of the unit.
When the unit is powered on, press and hold RESET for >10 seconds and then
release it to reset to the factory default settings.
Recovery Mode
If the web interface cannot be accessed, the unit can be reset by starting in
Recovery Mode and reinstalling the firmware using Anybus Firmware Manager
II, which can be downloaded from www.anybus.com/support.
To enter Recovery Mode, press and hold RESET during startup.
Firmware updates should normally be carried out through the web
interface. Recovery Mode should only be used if the unit is unresponsive
and the web interface cannot be accessed.
Anybus®Wireless Bolt™Serial Startup Guide SP2554 1.12 en-US

Configuration 11 (24)
5 Configuration
Anybus Wireless Bolt Serial is configured via a web interface. Parameters can be
set individually or using pre-configured Easy Config modes.
Advanced configuration can be carried out by issuing AT commands via the web
interface or over a Telnet or RAW TCP connection to port 8080 or over serial
interface. For more information, refer to the AT Reference Guide at
www.anybus.com/support.
Anybus®Wireless Bolt™Serial Startup Guide SP2554 1.12 en-US

Configuration 12 (24)
5.1 Web Interface
The web interface is accessed by pointing a web browser to the IP address of
the unit.
The default address is 192.168.0.99.
The configuration settings are described in detail in the User Manual.
Fig. 4 Web interface
Anybus®Wireless Bolt™Serial Startup Guide SP2554 1.12 en-US

Configuration 13 (24)
5.2 Easy Config Modes
In the web interface, you can perform the initial configuration using Easy Config
Modes:
Fig. 5 Example, Easy Config Mode 5
EC Role Description
1Bluetooth PANU
Configure as Bluetooth client and scan for another client
(PANU to PANU). Recommended setting for Bluetooth
point-to-point communication.
Listens for 40 seconds or until a configuration is
established.
2–Reset configuration to factory defaults.
3–Reset IP settings to factory defaults.
4Client
Wait for automatic configuration.
Listens for 120 seconds or until receiving a configuration.
Configure units in mode 4 as clients.
5WLAN AP Restart as access point and connect clients.
Mode 5 and 6 will time out after 120 seconds.
6Bluetooth NAP
11 (any) Activate ConfigLock mode.
The Easy Config Modes are also described when selected in the web interface.
Anybus®Wireless Bolt™Serial Startup Guide SP2554 1.12 en-US

Configuration 14 (24)
Default Easy Config Mode
Fig. 6 The default mode is Easy Config Mode 4
By default Wireless Bolt and Bridge starts in Easy Config Mode 4.
Configuration of Wireless Bolt and Bridge Clients can be performed wirelessly,
via a PC connected to the Wireless Bolt or Bridge Access Point.
After factory reset, Wireless Bolt will by default start in Easy Config Mode 4, if
there is no Ethernet connection.
When connection is established via the wireless interface, the Wireless Bolt or
Bridge Client does not need to be connected with an Ethernet cable during
configuration.
Anybus®Wireless Bolt™Serial Startup Guide SP2554 1.12 en-US

Configuration 15 (24)
5.3 Set Up a Wireless Infrastructure
Connect two or more Wireless Bolt Serial units via WLAN or Bluetooth using
Easy Config.
When installing more than one Wireless Bolt Serial in the bridge, configure the
Wireless Bolt Serial connected to the Master device as the Access Point.
Configure the Wireless Bolt Serial connected to the Slave as a Clients.
When the Wireless Bolt Serial Access Point is connected to a Modbus network,
the Master device must be connected to the Access Point.
5.3.1 Connecting the Devices
Fig. 7 Serial bridge example
1. Connect Client unit 1 to a Serial device.
2. Connect Access Point unit 2 to the master device.
3. Connect Access Point unit 2 to your PC, with an Ethernet cable.
4. Connect Access Point unit 2 to power.
Anybus®Wireless Bolt™Serial Startup Guide SP2554 1.12 en-US

Configuration 16 (24)
5.3.2 Activate Easy Config
1. Navigate to the web interface of Access Point unit 2.
The default address to Access Point unit 2 is 192.168.0.99.
2. Activate one of the following Easy Config Modes:
–Easy Config Mode 1 for Bluetooth PANU-PANU. Used for setting up
point-to-point communication.
–Easy Config Mode 5 for WLAN
–Easy Config Mode 6 for Bluetooth
3. Connect Client unit 1 to power.
→Client unit 1 starts up in Easy Config Mode 4 and is open for automatic
configuration during 120 seconds.
→Access Point unit 2 will discover and configure Client unit 1 as a Client and
configure itself as an Access Point.
→Client unit 1 will be assigned the first free IP address in the same Ethernet
subnet as Access Point unit 2.
The default address to the first Client unit is 192.168.0.100.
→ If no connection is established during Easy Config Mode:
– Ensure that Client unit 1 is disconnected from Ethernet.
– Disconnect Client unit 1 from power and repeat Activate Easy Config
step 5 and 6.
5.3.3 Adding More Wireless Bolt Serial Clients
When using Easy Config Mode 1, continue with Serial Configuration.
When using Easy Config Mode 5 or Easy Config Mode 6, up to 6 additional
Wireless Bolt Serial Clients can be added to the Serial bridge.
1. To add more Client units, repeat Connecting the Devices step 1 and the
Activate Easy Config steps.
→ Each new Client unit will be assigned the next free IP address in the current
Ethernet subnet.
Anybus®Wireless Bolt™Serial Startup Guide SP2554 1.12 en-US

Configuration 17 (24)
5.3.4 Serial Configuration
From the PC connected to Access Point unit 2:
1. Navigate to the web interface of each Wireless Bolt Serial unit.
2. Select the Serial Settings tab.
3. Configure the serial port settings:
Operating
mode
Specify the physical serial communication interface.
Select RS232 or RS485.
Baud rate Select a baud rate to specify the rate at which information is
transferred in a communication channel.
To avoid timing problems if different baud rates are set on the
master and the slaves, set the lowest baud rate on the master.
Data bits Specify the number of data bits to transmit. Select 5,6,7or 8bits.
Parity Specify if parity should be used to detect errors in code.
Select No parity,Odd parity or Even parity.
Stop bits Specify the number of stop bits used to indicate the end of data
transmission. Select stop bit 1or 2.
Modbus
Optimization
When Modbus Optimization is selected, the communication is
optimized to keep all Modbus packets together in one frame.
This mode should only be enabled when communicating with
Modbus RTU devices.
TCP Mode Select a TCP Mode from the dropdown menu:
Client: Wireless Bolt Serial acts as a client and establishes a
connection to the TCP server.
Server: Wireless Bolt Serial acts as a server and listens for
incoming connections from the TCP client.
TCP Server IP When TCP Mode Client is enabled, enter the TCP Server IP address.
Modbus
Gateway
Mode
When TCP Mode Server is enabled, select Modbus Gateway Mode
to enable Modbus TCP to Modbus RTU gateway functionality.
TCP Port When TCP Mode is enabled, enter a TCP Port number.
Default port: 5005
When Modbus Gateway Mode is active, the port automatically
changes to Modbus TCP port 502.
Anybus®Wireless Bolt™Serial Startup Guide SP2554 1.12 en-US

Configuration 18 (24)
5.3.5 Serial Installation
1. Connect each Wireless Bolt Serial unit to a device or machine equipped
with a Serial port.
For more information, refer to Connector, p. 7 and Cabling, p. 9.
Anybus®Wireless Bolt™Serial Startup Guide SP2554 1.12 en-US