Hoist Fitness CL-2415 User manual

Note: Both Serial Number and Model Number are Required when Ordering Parts
July 2000
OWNERS MANUAL
RECORD SERIAL NUMBER HERE
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[phone]
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CL-2415
FITNESS SYSTEMS
R
HOIST

CONTENTS
ASSEMBLY
INSTRUCTIONS
FITNESS SYSTEMS
R
HOIST
2415 Assembly
Page 1
INSTRUCTIONS (Step 1) .............................................................
FRAME ASSEMBLY (Step 2) ........................................................
PARTS LISTING ............................................................................
HARDWARE LISTING ..................................................................
BOLT SIZING CHART ..................................................................
WASHER SIZING CHART ............................................................
WEIGHT RATIOS .........................................................................
WEIGHT TRAINING TIPS ...........................................................
WEIGHT TRAINING EXERCISE LOG ......................................
DECAL PLACEMENTS ...................................................................
GENERAL MAINTENANCE INFORMATION..............................
LIMITED WARRANTY ..................................................................
2
4
29
30
32
33
34
36
38
40
45
48

ASSEMBLY
INSTRUCTIONS
INSTRUCTIONS
Page - 22415 Assembly
Standard Allen Wrench Set
(2.5mm, 3/32” - 5/16”)
Crescent Wrench
Belt Tensioning Wrench
(Hoist Tool SM374)
Rubber Mallet
Tape Measure
Step 1
TOOLS REQUIRED
Before beginning assembly please take the time to read the
instructions thoroughly. Please use the catalog in this manual to
make sure that all parts have been included in your shipment.
Use only Hoist replacement parts when servicing. Failure
to do so will void your warranty and could result in personal
injury.
Hoist equipment is designed to provide the smoothest, most
effective exercise motion possible. After assembly, you should
check all functions to ensure correct operation. If you
experience problems, first recheck the assembly instructions to
locate any possible errors made during assembly. If you are
unable to correct the problem, call your authorized Hoist dealer.
Be sure to have your serial number and this catalog when calling.
When all parts have been accounted for, continue on to Step 2.
When ordering use the part number and description from the
catalog.
FITNESS SYSTEMS
R
HOIST

FITNESS SYSTEMS
R
HOIST
ASSEMBLY
INSTRUCTIONS
FITNESS SYSTEMS
R
HOIST
Page - 3 2415 Assembly

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
Page - 42415 Assembly
Step 2
FITNESS SYSTEMS
R
HOIST
FACTORY INSTALLATION INSTRUCTION ONLY
1. ALL THREADED HOLES SHOULD BE TAPPED,
EXCEPT INSERTS.
2. ALL CALLED OUT INSERTS MUST BE INSTALLED BEFORE
ANY ASSEMBLY.
3. PUT A DROP OF ON BOLTS IF
NECESSARY.
4. IF NECESSARY APPLY TO ALL
BEARINGS.
BLUE LOCTITE 242
GREEN LOCTITE 680

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
Step 2a
FITNESS SYSTEMS
R
HOIST
In this step start by attaching (4) to (3), then attach (8) to (4). Next,
attach (7) to (3) and (8). Attach (19) and (18) simultaneously to (8).
bolts only, they will be tightened later. Lift machine to
position (28) and attach (CB) to (3).
Hand tighten
3 - Weight Cage Assy.
4 - Cross Connector Assy.
7 - Rear Upper Cross Connector Assy.
8 - Base Seat Frame Assy.
18 - Upper Guide Shaft
19 - Square Upper Guide Shaft
28 - Rubber Foot Pad
Part Descriptions
A - 1/2-13 x 1 1/2” Button head Screw
B - 5/16-18 x 3 1/4” Hex Head Screw
AA - 1/2” Internal Lock Washer
AB - 5/16” Internal Lock Washer
AD - 1/2” Flat Washer
AE - 5/16” Flat Washer
CB - Bumper Plug
CQ - 1/2” Insert
CR - 3/8” Insert
Hardware Descriptions
2415 Assembly
Page 5

ASSEMBLY
INSTRUCTIONS
Page - 62415 Assembly
FITNESS SYSTEMS
R
HOIST
CQ
4
7
8
18
19
28
28
28
28
A
A
AA
AD
AA
AD
A
AD
AA
A
AA
AD
A
AA
AD AA
AD
A
AD
AA
A
AD
AA
A
AA
AD
A
AA
AD
AB
AE
B
B
AB
AE
AE
AB
B
CB
CQ
CQ
3
CR

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
Step 2b
FITNESS SYSTEMS
R
HOIST
In this step start by attaching (16) and (29) to (8). Insert all (30) as
shown. bolts only, they will be tightened later.Hand tighten
8 - Base Seat Frame Assy.
16 - Cover Plate Selector
29 - 2” Long Delrin Stopper
30 - 2” x 4” End Cap (HH)
Part Descriptions
C - 1/2-13 x 5 1/2” Hex Head Screw
AA - 1/2” Internal Lock Washer
AD - 1/2” Flat Washer
Hardware Descriptions
2415 Assembly
Page 7

ASSEMBLY
INSTRUCTIONS
Page - 82415 Assembly
FITNESS SYSTEMS
R
HOIST
FACTORY INSTALL ALL 1/2” INSERTSFACTORY INSTALL ALL 1/2” INSERTS
16
29
29
30
30
30
AD AA
C
AD
AA
C
8

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
Step 2c
FITNESS SYSTEMS
R
HOIST
In this step start by attaching (CA) to (3). Make sure to put zerk
fitting facing down on (CA). Next attach (CC) to (6) then slide (6) into (3)
as shown. Insert all (31) and (30) where applicable. bolts
only, they will be tightened later.
Hand tighten
3 - Weight Cage Assy.
6 - Foot Plate Assy.
30 - 2” x 4” End Cap (HH)
31 - 2” x 4” End Cap (VH)
45 - 3/8” Flat Head Cap (RED)
Part Descriptions
D - 3/8-16 x 3” Button Head Screw
E - 3/8-16 x 1 1/2” Flat Head Cap Screw
F - 3/8-16 x 3/4” Button Head Screw
AC - 3/8” Internal Lock Washer
AF - 3/8” Flat Washer
AH - 3/8” Flat Washer
BA - 3/8” Lock Nut
CA - Flange Bearing
CB - Bumper Plug
CC - 3 1/4” Pulley
(white zinc)
(white zinc)
(black)
Hardware Descriptions
2415 Assembly
Page 9