Hoist Fitness CL-2415 User manual

Note: Both Serial Number and Model Number are Required when Ordering Parts
July 2000
OWNERS MANUAL
RECORD SERIAL NUMBER HERE
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CL-2415
FITNESS SYSTEMS
R
HOIST

CONTENTS
ASSEMBLY
INSTRUCTIONS
FITNESS SYSTEMS
R
HOIST
2415 Assembly
Page 1
INSTRUCTIONS (Step 1) .............................................................
FRAME ASSEMBLY (Step 2) ........................................................
PARTS LISTING ............................................................................
HARDWARE LISTING ..................................................................
BOLT SIZING CHART ..................................................................
WASHER SIZING CHART ............................................................
WEIGHT RATIOS .........................................................................
WEIGHT TRAINING TIPS ...........................................................
WEIGHT TRAINING EXERCISE LOG ......................................
DECAL PLACEMENTS ...................................................................
GENERAL MAINTENANCE INFORMATION..............................
LIMITED WARRANTY ..................................................................
2
4
29
30
32
33
34
36
38
40
45
48

ASSEMBLY
INSTRUCTIONS
INSTRUCTIONS
Page - 22415 Assembly
Standard Allen Wrench Set
(2.5mm, 3/32” - 5/16”)
Crescent Wrench
Belt Tensioning Wrench
(Hoist Tool SM374)
Rubber Mallet
Tape Measure
Step 1
TOOLS REQUIRED
Before beginning assembly please take the time to read the
instructions thoroughly. Please use the catalog in this manual to
make sure that all parts have been included in your shipment.
Use only Hoist replacement parts when servicing. Failure
to do so will void your warranty and could result in personal
injury.
Hoist equipment is designed to provide the smoothest, most
effective exercise motion possible. After assembly, you should
check all functions to ensure correct operation. If you
experience problems, first recheck the assembly instructions to
locate any possible errors made during assembly. If you are
unable to correct the problem, call your authorized Hoist dealer.
Be sure to have your serial number and this catalog when calling.
When all parts have been accounted for, continue on to Step 2.
When ordering use the part number and description from the
catalog.
FITNESS SYSTEMS
R
HOIST

FITNESS SYSTEMS
R
HOIST
ASSEMBLY
INSTRUCTIONS
FITNESS SYSTEMS
R
HOIST
Page - 3 2415 Assembly

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
Page - 42415 Assembly
Step 2
FITNESS SYSTEMS
R
HOIST
FACTORY INSTALLATION INSTRUCTION ONLY
1. ALL THREADED HOLES SHOULD BE TAPPED,
EXCEPT INSERTS.
2. ALL CALLED OUT INSERTS MUST BE INSTALLED BEFORE
ANY ASSEMBLY.
3. PUT A DROP OF ON BOLTS IF
NECESSARY.
4. IF NECESSARY APPLY TO ALL
BEARINGS.
BLUE LOCTITE 242
GREEN LOCTITE 680

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
Step 2a
FITNESS SYSTEMS
R
HOIST
In this step start by attaching (4) to (3), then attach (8) to (4). Next,
attach (7) to (3) and (8). Attach (19) and (18) simultaneously to (8).
bolts only, they will be tightened later. Lift machine to
position (28) and attach (CB) to (3).
Hand tighten
3 - Weight Cage Assy.
4 - Cross Connector Assy.
7 - Rear Upper Cross Connector Assy.
8 - Base Seat Frame Assy.
18 - Upper Guide Shaft
19 - Square Upper Guide Shaft
28 - Rubber Foot Pad
Part Descriptions
A - 1/2-13 x 1 1/2” Button head Screw
B - 5/16-18 x 3 1/4” Hex Head Screw
AA - 1/2” Internal Lock Washer
AB - 5/16” Internal Lock Washer
AD - 1/2” Flat Washer
AE - 5/16” Flat Washer
CB - Bumper Plug
CQ - 1/2” Insert
CR - 3/8” Insert
Hardware Descriptions
2415 Assembly
Page 5

ASSEMBLY
INSTRUCTIONS
Page - 62415 Assembly
FITNESS SYSTEMS
R
HOIST
CQ
4
7
8
18
19
28
28
28
28
A
A
AA
AD
AA
AD
A
AD
AA
A
AA
AD
A
AA
AD AA
AD
A
AD
AA
A
AD
AA
A
AA
AD
A
AA
AD
AB
AE
B
B
AB
AE
AE
AB
B
CB
CQ
CQ
3
CR

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
Step 2b
FITNESS SYSTEMS
R
HOIST
In this step start by attaching (16) and (29) to (8). Insert all (30) as
shown. bolts only, they will be tightened later.Hand tighten
8 - Base Seat Frame Assy.
16 - Cover Plate Selector
29 - 2” Long Delrin Stopper
30 - 2” x 4” End Cap (HH)
Part Descriptions
C - 1/2-13 x 5 1/2” Hex Head Screw
AA - 1/2” Internal Lock Washer
AD - 1/2” Flat Washer
Hardware Descriptions
2415 Assembly
Page 7

ASSEMBLY
INSTRUCTIONS
Page - 82415 Assembly
FITNESS SYSTEMS
R
HOIST
FACTORY INSTALL ALL 1/2” INSERTSFACTORY INSTALL ALL 1/2” INSERTS
16
29
29
30
30
30
AD AA
C
AD
AA
C
8

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
Step 2c
FITNESS SYSTEMS
R
HOIST
In this step start by attaching (CA) to (3). Make sure to put zerk
fitting facing down on (CA). Next attach (CC) to (6) then slide (6) into (3)
as shown. Insert all (31) and (30) where applicable. bolts
only, they will be tightened later.
Hand tighten
3 - Weight Cage Assy.
6 - Foot Plate Assy.
30 - 2” x 4” End Cap (HH)
31 - 2” x 4” End Cap (VH)
45 - 3/8” Flat Head Cap (RED)
Part Descriptions
D - 3/8-16 x 3” Button Head Screw
E - 3/8-16 x 1 1/2” Flat Head Cap Screw
F - 3/8-16 x 3/4” Button Head Screw
AC - 3/8” Internal Lock Washer
AF - 3/8” Flat Washer
AH - 3/8” Flat Washer
BA - 3/8” Lock Nut
CA - Flange Bearing
CB - Bumper Plug
CC - 3 1/4” Pulley
(white zinc)
(white zinc)
(black)
Hardware Descriptions
2415 Assembly
Page 9

ASSEMBLY
INSTRUCTIONS
Page - 102415 Assembly
FITNESS SYSTEMS
R
HOIST
AH
BA
E
45
AH
BA
AH BA
AH
BA
CA
31
31
CC
F
AC
AF
31
6
F
AF
AC
30
D
D
AF
AF
AF
CB
3

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
Step 2d
FITNESS SYSTEMS
R
HOIST
In this step start by attaching (CA) to (5). Make sure to put zerk
fitting facing down on (CA). Next attach (5) to (3). Insert (31) and (32)
where applicable. For the last step cover the shaft where it sticks out of
the bearing with (33). bolts only, they will be tightened
later.
Hand tighten
5 - Front Adaptor Assy.
31 - 2” x 4” End Cap (VH)
32 - 2” x 3” End Cap (HH)
33 - 1.340” x .563” Aluminum Cap
Part Descriptions
A - 1/2-13 x 1 1/2” Button Head Screw
D - 3/8-16 x 3” Button Head Screw
E - 3/8-16 x 1 1/2” Flat Head Cap Screw
AA - 1/2” Internal Lock Washer
AD - 1/2” Flat Washer
AF - 3/8” Flat Washer
BA - 3/8” Lock Nut
CA - Flange Bearing
CQ - 1/2” Inserts
Hardware Descriptions
2415 Assembly
Page 11

ASSEMBLY
INSTRUCTIONS
Page - 122415 Assembly
FITNESS SYSTEMS
R
HOIST
E
33
BA AH
AH
BA
BA CA
AH
5
A
AA
AD AA
AD
AF
D
D
AF
AD
AA
AD
AA A
31
32
3
CQ
CQ
CQ

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
Step 2e
FITNESS SYSTEMS
R
HOIST
In this step start by pressing two of the (37) into (3). Take two of the
(36) and place them over the two holes in the bottom of (3). Now slide
two of the (21) into the holes. Make sure (21) are lube with Spindle Oil
and add 15 of (23) onto (21). Next start by attaching (48) by sliding it
up into (22) and secure with (CE). Now slide the entire assembly onto
(21). Make sure (22) and (23) are sitting level. Attach (2) to (22) then
attach two of the (34) to (2) and (3). Slide on three of the (46) on either
(2) or (3) and attach (G) to (21). Then bolts including all
previously hand tightened bolts.
Wrench tighten
2 - Center RH BRK (Add On)
3 - Weight Cage Assy.
21 - Guide Rod
22 - 41 lbs. Top Plate
23 - 20 lbs. Iintermediate Weight
34 - Add on Rod
35 - Weight Selector Pin
36 - Weight Bumper
37 - Guide Rod Bushing
46 - 5 lbs. Add On
48 - Stem (16) Holes
49 - Add On Weight Bushing
Part Descriptions
G - 3/8-16 x 2 3/4” Button Head Screw
H - 3/8-16 x 1” Button Head Screw
M - 3/8-16 x 1” Button Head Screw
N - 5/16-18 x 1” Button head Screw
AF - 3/8” Flat Washer
AJ - 5/16” Flat Washer
AK - 3/8” Flat Washer
AL - 3/8” Internal Lock Washer
AM - 5/16” Internal Lock Washer
CD - Selector Pin Lanyard
CE - Top Weight Roll Pin
CG - Bearing (short)
CF - Bearing (tall)
(white zinc)
(black)
(black)
(black)
(black)
AQ - 3/8” Split Lock Washer (white zinc)
Hardware Descriptions
2415 Assembly
Page 13

ASSEMBLY
INSTRUCTIONS
Page - 142415 Assembly
FITNESS SYSTEMS
R
HOIST
37
37
36
36
23
22
AJ
CG
48
21
CE
A-1
CF
AM
N
CD 35
34
AF
AC
H
G
AQ
AF
AQ
AF
3
21
AL
2
AK
34
49
49
46
49
49
M
SEE A-1 FOR ASSEMBLY

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
Step 2f
FITNESS SYSTEMS
R
HOIST
In this step start by attaching (1) to the Weight Assy. (prior to
attaching (CH)). Next secure three (CC) to (3) Pulley Brackets. Use Seat
Clamp on all brackets. (Fig. 1 ) Slide (CH) into the top slot of (1). (Fig. 2)
Loop the end of (CH) and feed it back up through the slot, keeping the
loop open. (Fig. 3) Next, slide (47) through (CH) and line up the holes,
then secure to (1). Next, attach the belt by bringing it up through the
hole on (3). See on page 16. bolts.Detail Belt Set-Up Wrench tighten
1 - Adjustable Belt Anchor
3 - Weight Cage Assy.
44 - Serrated Clamp
47 - Belt Retainer Shaft
Part Descriptions
F - 3/8-16 x 3/4” Hex Head Screw
P - 1/4-20 x 1 1/2” Socket Head Screw
Q - 1/4-20 x 1” Button Head Screw
AC - 3/8” Internal Lock Washer
AF - 3/8” Flat Washer
AN - 1/4” Internal Lock Washer
BB - Serrated Hex Nut (black)
CC - 3 1/4” Pulley
CH - Belt 118” lg.
(white zinc)
(black)
Hardware Descriptions
2415 Assembly
Page 15

ASSEMBLY
INSTRUCTIONS
Page - 16
2415 Assembly
FITNESS SYSTEMS
R
HOIST
CC 3
F
AC
AF
AF
AC
F
CC
AF
AC
F
F
AC
AF
AN
F
AP
CC
P
AF
AC
P
AN
AP
44
P
AN
AP
F
AC
AF
BB
1
FIGURE 1FIGURE 1 FIGURE 3FIGURE 3FIGURE 2FIGURE 2
47
AN
Q
Q
AN
DETAIL OF BELT SET-UPDETAIL OF BELT SET-UP
FOR ASSEMBLY SEE VIEW-1 VIEW - 1VIEW - 1
CH
6
NOTE: 1. BELT SMOOTH SIDE DOWN, ALWAYS
FOR TWO TOP PULLEYS AND CLAMP.
SMOOTH SIDE TO WRAP AROUND
BELT RETAINER SHAFT
2. WHEN TIGHTENING THE CLAMPS
(44) TO THE BELT DO NOT EXCEED
60 IN. LBS.
1

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
Step 2g
FITNESS SYSTEMS
R
HOIST
In this step start by packing (CJ) with bearing grease then attach (CJ)
to (12). Next insert (30) where applicable. Finally slide (12) onto (8).
screws.Wrench tighten
8 - Base Seat Frame Assy.
12 - Seat Frame Assy.
30 - 2” x 4” End Cap (HH)
Part Descriptions
L - 10-24 x 3/4” Button Head Screw
AF - 3/8” Flat Washer
AG - 10-32 Flat Washer
CJ - Linear Pillow Block
(white zinc)
(white zinc)
Hardware Descriptions
2415 Assembly
Page 17

ASSEMBLY
INSTRUCTIONS
Page - 18
2415 Assembly
FITNESS SYSTEMS
R
HOIST
30
30
12
CJ
AG
L
AG
L
AG
L
AG
L
AG
L
CJ
AG
L
AG
L
AG
L
8
30

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
Step 2h
FITNESS SYSTEMS
R
HOIST
In this step start by inserting (CM) into (9) and secure it with (CN).
Now attach (9) and (10) on both sides of (12). (9) should not be tightened
until all the final adjustments. Next apply grease bearing onto (17) then
slide (17) through (8) and (9). Now secure (17) with (20) and (S) after
(17) is placed. Then slide one (27) and (28) on both handles. For a
finished look place (26) on the end of the handles. Once all three pieces
(per side) are in place, secure (26) and slide (38) flush with (26). Next
slide (27) flush with (38) and secure. Then bolts,
including previously hand tightened bolts.
wrench tighten
8 - Base Seat Frame Assy.
9 - Seat Adjuster Assy.
10 - Hand Assy.
17 - Bottom Guide Shaft (31 9/16” lg.)
20 - 1/4” x 1 1/2” x 4 1/2” Plate
26 - Aluminum Cap
27 - Aluminum Ring
38 - Rubber Grip (4.370 lg.)
Part Descriptions
A - 1/2-13 x 1 1/2” Button Head Screw
R - 10-32 x 1/8” Set Screw
S - 5/16-18 x 5/16” Set Screw
T - 3/8-16x1½Button Head Screw
AA - 1/2” Internal Lock Washer
AD - 1/2” Flat Washer
CN - Internal Ring
CM - Linear Bearing Closed
CQ - 1/2” Insert
(white zinc)
(white zinc)
Hardware Descriptions
2415 Assembly
Page 19