Holip HLP-A100 Series User manual

HLP-A100 Series Operating
Manual

HLP-A100 Series
HLP-A100 Series Operating Manual
Index
Introduction 1
Chapter 1 Safty Precautions 1
1.1 Before power-up 1
1.2 During the power-up 3
1.3 During the operation 3
1.4 After the power-off 4
Chapter 2 Standards and Specications 5
2.1 Label Description 5
2.2 Particular Specications 6
2.3 Technical Specications 7
Chapter 3 Installation and wiring 11
3.1 Checks before Installation 11
3.2 Installation Dimensions 11
3.2.1 Dimensions of LCP 11
3.2.2 Dimensions of the inverter 12
3.3 Installation and Wiring 13
3.3.1 Electrical Installation in General 13
3.3.2 Fuse and Main Circuit Terminals Specications 13
3.3.3 Installation and Direction 14
3.3.4 Wiring terminal 15
3.3.5 Wiring 19
Chapter 4 Operation and Display Interface 21
4.1 LCP Digital Operator 21
4.2 Quick to set parameters 21
4.2.1 Preset reference by LCP 21
4.2.2 FWD/REV Status 22
4.2.3 Data read-outs 23
4.2.4 View alarm record 25
4.2.5 View state parameter 26
4.2.6 LED Display 27
Chapter 5 Parameter Overview 28
Chapter 6 Parameter Description 54
6.1 Parameter Group 00: Operation/Display 54
6.2 Parameter Group 01: Load and Motor 59
6.3 Parameter Group 02: Brakes 69
6.4 Parameter Group 03: Reference/Ramps 72
6.5 Parameter Group 04: Limits/warnings 81
6.6 Parameter Group 05: Digital Input/Output 86

HLP-A100 Series Operating Manual
HLP-A100 Series
6.7 Parameter Group 06: Analog In/Out 95
6.8 Parameter Group 07: Controller 103
6.9 Parameter Group 08: Comm. and Options 106
6.10 Parameter Group 13: Simple PLC 110
6.11 Parameter Group 14: Special Functions 118
6.12 Parameter Group 15: Drive Information 123
6.13 Parameter Group 16: Data Readouts 127
6.14 Parameter Group 25: App. Functions Cascade 136
6.15 Parameter Group 30: App. Functions Wobble 145
Chapter 7 Quick Application Guide 150
7.1 Motor Parameter Adaption 150
7.2 Using LCP to control the drive [HAND] 150
7.3 Using digital in terminals to control the drive [AUTO] 151
7.4 Set-up selection 151
7.5 Potentiometer reference 152
7.6 Connect two-wire transductor to terminal AI 152
7.7 Reference for pulse input 153
7.8 Multi-speed 153
7.9 Speed up/down 154
7.10 Pulse start/stop 155
7.11 Digital speed up/down 155
7.12 Conguration Mode 156
7.13 Simple PLC 158
7.13.1 Order Execution 158
7.13.2 Parallel Execution 160
Chapter 8 Accessory Specication 161
8.1 Braking Resistor 161
8.2 Remote Mounting Kit 162
Chapter 9 EMC 163
9.1 EMC–Correct Installation 163
Chapter 10 Warnings/Alarms and Fault Handling 164
10.1 Fault List 164
10.2 Fault Indication and Trouble Shooting 168
Chapter 11 Maintenance 170
11.1 Note 170
11.2 Storage and Transport 170
Chapter 12 Communication protocol 171
12.1 Format specication 171
12.2 Coil addressing 171
12.3 Read Coil Status 173
12.4 Read Holding Registers 174
12.5 Force Single Coil 175

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12.6 Preset Single Register 175
12.7 Force Multiple Coils 176
12.8 Preset Multiple Regs 177
12.9 Read/Write array 178
12.10 Exception code 179

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HLP-A100 Series
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Caution
● Check to be sure that the voltage of the main circuit AC power
supply matches the input voltage of the inverter.
● Install the inverter in a safe location, avoiding high temperature,
direct sunlight, humid air or water.
● The inverter can only be used at the places accredited by our
company. Any unauthorized working environment may have the
risks of re, gas explosion, electric shock and other incidents.
● If more than one drive installed on the same control cabinet, make
additional cooling fan, so that the inside temperature is lower than
40℃，
in order to prevent overheating or re occurs.
● It will affect the service life of the inverter if a contactor is
Introduction
Thank you for purchasing and using the general-purpose vector
inverter of HLP-A100 series.
Please read caref ully the operation manual before putting the inverter
to use so as to correctly install and operate the inverter, give f ull play to its
f unctions and ensure the safety. Please keep the operation manual handy for
f uture reference, maintenance, inspection and repair.
Due to the inverter of a kind of power electronics product it must be
installed, tested and ad justed with specialized electrical engineering workers.
The marks of (Danger) 、 (Caution) and other symbols in
the manual remind you of the safety and prevention cautions during
the handling, installation, running and inspection. Please follow these
instructions to make sure the safe use of the inverter. In case of any doubt
please contact our local agent for consultation. Our professional persons are
willing and ready to serve you.
The manual is subject to change without notice.
Chapter 1 Safety Precautions
1.1 Before power-up
Caution Indicates misuse may damage the inverter or
mechanical system .
Danger Misuse may result in casualty.

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Danger
● Be sure to turn off the power supply before wiring.
● Mount the drive in the metal and other non-combustible materials
to avoid the risk of re.
● Don’t install the drive in a space with explosive gas, otherwise,
they lead to explosion.
● R, S, T terminals are power input terminals, never mixed with
U.V.W terminals. Be sure that the wiring of the main circuit is
installed on the input side to control the start and stop. Generally
it is required to control it through terminal commands. Special
attention should be paid to its use in the case of the start and stop
more frequently places.
● Do not install any switch component like circuit breaker or
contactor at the output of the inverter. If any of such components
must be installed due process and other needs, it must be ensured
that the inverter has no output when the switch acts. In addition,
it is forbidden to install any capacitor for improvement of power
factor or any varistor against thunder at the output. Otherwise
it will cause malfunctions, tripping protection and damages of
components of the inverter.
● Please use an independent power supply for the inverter. Do avoid
using the common power supply with an electrical welder and
other equipment with strong disturbance. Otherwise it will cause
the drive to protect or even damage the drive.
● Motor overload protection is not included in the default settings. If
this function is desired, set C01.09 (motor thermal protection) to
date value ETR trip or date value ETR warning.
● Do not make any high voltage test with any component inside the
inverter. These semi-conductor parts are subject to the damage of
high voltage.
● The IC board of the inverter are susceptible to the effect and
damage of static electricity. Don’t touch the main circuit board.
● Installation, commissioning and maintenance must be performed
by qualied professional personnel.
● Don’t carry the front cover of the inverter directly when handling.
It should be handled with the base to prevent the front cover off
and avoid the dropping of the inverter, which may possibly cause
the injuries to people and the damages to the inverter.

HLP-A100 Series
HLP-A100 Series Operating Manual - 3-
correct. Otherwise it will cause damages of the inverter when the
power is applied to it.
● The terminal of must be grounded separately and never
connected to N-line. Otherwise it will easily cause the protection
or errors of the inverter.
● Do not dissemble or modify any internal connecting cord, wiring
or component of the inverter by yourself.
● Never remodel it or exchange control boards and components by
yourself. It may expose you to an electrical shock or explosion,
etc.
● Keep the inverter from the reach of children or persons not
concerned.
Caution
● Do not measure the signals on circuit boards while the inverter is
running to avoid danger.
● The drive has been optimized before sold. Please make proper
adjustments according to the desired functions.
● Do consider the vibration, noise and the speed limit of the motor
bearings and the mechanical devices.
Danger
● Do not plug the connectors of the inverter during the power up
to avoid any surge into the main control board due to plugging,
which might cause the damage of the inverter.
● Always have the protective cover in place before the power up to
avoid electrical shock injury.
Danger
● Never connect or disconnect the motor set while the inverter is in
running. Otherwise it will cause over-current trip and even burn
up the main circuit of the inverter.
1.2 During the power-up
1.3 During the operation

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Caution
● Even in the case of the main power, the other voltage inputs and
the share load (linkage of DC intermediate circuit) all have been
disconnected from the mains, the internal of the drive still have
residual energy. Before touching any potentially live parts of the
inverter, please wait at least 4 minutes for the drives of less than
22KW (including 22KW), and wait at least 15 minutes for the
drives of more than 30kW (including 30kW). Otherwise, it will
expose you to a risk of electrical shock.
The user must strictly follow the instruction to operate and make
wire connection. Otherwise HOLIP will not responsible for the
damages due to wrong operation. The user will responsible for the
damages themselves.
● Never remove the front cover of the inverter while the inverter is
powered up to avoid any injury of electric shock.
● Do not come close to the machine when the Reset Function is
used to avoid anything unexpected. The motor may automatically
recover from fault.
1.4 Af ter the power-of f

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Chapter 2 Standards and Specications
2.1 Label Descr ipt ion
Signicance of the type code:
1-8 HLP-A100 Indicate Product Series
9-12 0075 I nd ica t e 75K W
13-14 21 Indicate 1-Phase AC 220V
23 Indicate 3-Phase AC 220V
43 Indicate 3-Phase AC 380V
15-17 P20 IP rating is 20
18 X Without AC choke
A With AC choke
19 X Without Brake unit
B With Brake unit
20 X Without DC choke
D With DC choke
21 1 Control panel with LED display and potentiometer
22 C With coating on PCB
23 X Reser ved
24 0 Domestic sale
1 Overseas sale
25-27 XX Reser ved
28-31 VXXX Indicate sof tware version number,
such as V235 means the version number is 2.35 .

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2.2 Particular Specications
Model Input voltage
Input
current/
A
Output
current/
A
Rated
power/
KW
Suitable
motor/
KW
Net
weight/
KG
HLP-A100001143 3×38 0 - 4 4 0 V 50 / 6 0 H z 35.9 25 11 11 5.8
3×4 4 0 - 4 80 V50 / 6 0 H z 31. 4 22.7
HLP-A100001543 3×38 0 - 4 4 0 V 50 / 6 0 H z 43.4 32 15 15 5.8
3×4 4 0 - 4 80 V50 / 6 0 H z 38.8 2 9.1
H L P - A10 018 D 5 4 3 3×38 0 - 4 4 0 V50 / 6 0 H z 51. 5 38 18 . 5 18 . 5 8
3×4 4 0 - 4 80 V50 / 6 0 H z 4 6.1 34.5
HLP-A100002243 3×38 0 - 4 4 0 V 50 / 6 0 H z 61. 0 45 22 22 8
3×4 4 0 - 4 80 V50 / 6 0 H z 54.5 40.9
HLP-A100003043 3×38 0 - 4 4 0 V 50 / 6 0 H z 57 61 30 30 25.4
3×4 4 0 - 4 80 V50 / 6 0 H z 46 52
HLP-A100003743 3×38 0 - 4 4 0 V 50 / 6 0 H z 70 73 37 37 25.4
3×4 4 0 - 4 80 V50 / 6 0 H z 57 65
HLP-A100004543 3×380 - 4 4 0 V50 / 6 0 H z 84 90 45 45 50
3×4 4 0 - 4 80 V50 / 6 0 H z 68 80
HLP-A100005543 3×38 0 - 4 4 0 V 50 / 6 0 H z 103 10 6 55 55 50
3×4 4 0 - 4 80 V50 / 6 0 H z 83 10 5
HLP-A100007543 3×38 0 - 4 4 0 V 50 / 6 0 H z 14 0 147 75 75 50
3×4 4 0 - 4 80 V50 / 6 0 H z 113 130
HLP-A100009043 3×38 0 - 4 4 0 V 50 / 6 0 H z 175 18 0 90 90 60
3×4 4 0 - 4 80 V50 / 6 0 H z 15 4 16 0
H L P - A10 0 0110 43 3×38 0 - 4 4 0 V 50 / 6 0 H z 206 215 110 110 60
3×4 4 0 - 4 80 V50 / 6 0 H z 18 3 19 0
HLP-A100013243 3×38 0 - 4 4 0 V 50 / 6 0 H z 2 51 260 132 132 60
3×4 4 0 - 4 80 V50 / 6 0 H z 2 31 240
HLP-A100016043 3×38 0 - 4 4 0 V 50 / 6 0 H z 304 315 16 0 16 0 99
3×4 4 0 - 4 80 V50 / 6 0 H z 291 302
HLP-A100018543 3×38 0 - 4 4 0 V 50 / 6 0 H z 350 365 18 5 18 5 99
3×4 4 0 - 4 80 V50 / 6 0 H z 320 335
HLP-A100020043 3×38 0 - 4 4 0 V 50 / 6 0 H z 381 395 200 200 99
3×4 4 0 - 4 80 V50 / 6 0 H z 348 361
HLP-A100022043 3×38 0 - 4 4 0 V 50 / 6 0 H z 420 435 220 220 99
3×4 4 0 - 4 80 V50 / 6 0 H z 383 398

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2.3 Technical Specications
Item Specif ication
Power
supply
Supply voltage three phase 380-480V -20%-+10%;
Frequency 48-62Hz;
Max. imbalance 3%;
Motor
output
Output voltage three phase 0-100% of supply
voltage;
Output f requency V/F : 0-400Hz , VVC+: 0-200Hz;
Main
control
f unctions
Control mode V/F, V VC+;
Start torque 1H z 150 %;
Overload capacity 150% rated output current (60s),
200% rated output current(1s);
PWM switch
f requency 2 K -16 K H z ;
Speed setting
resolution
Digit al: 0.001Hz; a nalogy: 0.5‰ of t he
max. operating f requency ;
Speed open-loop
control accuracy 30 - 4000 rpm: tolerance±8 rpm;
Speed closed-loop
control accuracy 0 - 6000 rpm: tolerance±0.15 r pm;
Control command
source LCP , digital terminal, local bus;
Frequency setting
source LCP , analog, pulse, local bus;
Ramp control Selectable 4-speed steps ramp up and
down times 0.05-3600.00s;
Basic
Functions
AMA Function; Motor Magnetisation; Slip Compensation;
Torque compensation; Automatic Voltage Regulation; V/
F Control, DC Brake; AC brake; Speed Limit; Current
Limit; Flying Start; Reset Function; Counter; Timer; PI
Controller.
Application
Functions
Speed Open-loop Control; Process Closed-loop Control;
Wobble Function; Cascade controller; Winder; Jogging
; Multi-speed Control via Digital input; Multi-speed
Control via Reference; SLC ( including Order Control 、
Parallel Control ) ; Mechanical Braking;UP/DOWN;Catch
up /Slow down; Relative Scaling Reference etc.

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Item Specif ication
Protection
Functions
Missing Motor Phase Protection; Low-voltage Protection;
Over-voltage Protection; Over-current Protection; Output
Phase Loss Protection; Output Short Circuit Protection;
Output Grounding Fault Protection; Motor Thermal
Protection; Live Zero Timeout Function; AMA Fails;
CPU Fault; EEPROM Faults; Button freeze; Duplicate
Fails; LCP Invalid; LCP Incompatible; Parameter Read-
only; Reference Out of Range; Invalid While Running;
Password Error etc.
Control
Te r m i n a ls
Digital
input
Number 6 digital inputs.
Scanning
time 1ms;
Analog
input
Number of
input
2 analog inputs ( VI 、 AI ) ， both
can receive voltage or cur rent
signals.
Input
accuracy Ma x.er ror: 0.5% of f ull scale
Resolution 11 b i t ;
Scanning
time 1ms;
Pulse
input
Input
number
1 pulse input ( DI4 ) , pulse
range:1Hz-100KHz;
Input
accuracy Ma x.er ror:0.5% of f ull scale;
Resolution 11 b i t ;
Scanning
time 16 m s;
Digital
output
Output
number 2 digital outputs ( DO1 、 DO2 )
Relay
output
2 relay outputs ( KA-KB 、 FA-FB-
FC ) ;
Scanning
time 1ms;

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HLP-A100 Series Operating Manual - 9-
Item Specif ication
Control
Te r m i n a ls
Analog
output
Output
number
2 analog outputs ( VO 、 AO ) , VO
can be selected to the current output
or voltage output via jumper switch
in the control board. AO can only be
selected as current output . Up to 11
dif ferent features can be selected;
Output
accuracy Max. error: 4‰ of f ull scale;
Resolution 11 b i t ;
Scanning
time 16 m s;
Pulse
output
Output
number
1 pulse output (DO1), range: 1Hz-
2KHz (range f rom 1Hz-100KHz is
optional);
Output
accuracy Ma x.er ror: 0.5% of f ull scale;
Resolution 11 b i t ;
Scanning
time 16 m s;
Power
supply
VDD 24VDC power supply;
+10 V 10 V D C p o w e r s u p p l y ;
RS485
serial
commu-
nication
Te r m i n a l
number 1, RS+(TX+,RX+), RS- (TX-, RX-);
Ground for
RS485 G N D;
Display
8 segments, 5
numeric displays
Display f requency, warnings, status
and so on;
Indicator
Light FWD 、 REV 、 HZ 、 A 、 R/
MIN display various status of the
inverter;
Data read-outs
Frequency setting, output f requency,
feedback value, output current, DC
link voltage, output voltage, output
power, input terminals state, output
terminals state, analogue input ,
analogue output, 1-10 fault records
and accumulated working time etc.;
Accessory
Remote mounting
kit
Available when the control panel for
external use;
Copy card Copy parameters f rom one inverter
to another ;

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- 10 -
Item Specif ication
Environment
Enclosure IP20;
Ambient
temperature -10℃ - 40
℃ ;
Humidity 5%-85% ( 95% w it hou t condensa tion);
Vibration test ≤ 75K W:1.14g;90 -220K W:0.7g;
Max. altitude above
sea level
1000m, derating use when more than
1000 meters;
Motor cable length Shield cable: 50 meters, unshield
cable: 100 meters;
Others
DC Choke ≥30kW with DC choke;
Brake Unit ≤22KW with Brake Unit;
Attention: Inverter under special environment (derating) :
● Derating for ambient temperature: If the f requency converter is
operated over 40℃ ambient temperature, the continuous output
current should be decreased. The f requency converter has been
designed for operation at max 50
℃ambient temperation with one
motor size smaller than normal. Continuous operation at f ull load at
50℃ambient temperation will reduce the lifetime of the f requency
converter.
● Derating for low air pressure: The cooling capability of air is
decreased at low air pressure. Below 1000m altitude no de-rating is
necessary but above 1000m the ambient temperature or the maximum
output current should be decreased. Dcrease the output by 1% per
100m altitude above 1000m or reduce the max. ambient temperature
by 1 degree per 200m.

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HLP-A100 Series Operating Manual - 11 -
Chapter 3 Installation and wiring
3.1 Checks before Installation
3.2 Installation Dimensions
3.2.1 Dimensions of LCP
The inverter has been strictly and well packed before sold. In
consideration of various factors during the transportation special attention
should be paid to the following points before installation. If there is anything
abnormal please notif y the dealer or the relevant people of our company.
● Check if the inverter has got any damage or deformation during the
transportation and handling;
● Check if there is one piece of HLP-A100 series inverter and one copy
of the instruction manual available when unpacking it;
● Check the information on the label to see if the specications meet
your order (Operating voltage and KW value);
● Check if the optional components you ordered are contained;
● Check if there is a certicate of qualication and a warranty card.
Dimensions of the LCP are shown below (unit: mm):

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- 12 -
3.2.2 Dimensions of the inverter
Item Model Frame size and Installation Dimension
A3
HLP-A100001143
HLP-A100001543
A4
H L P - A 10 018 D 5 4 3
HLP-A100002243
A5
HLP-A100003043
HLP-A100003743
A6
HLP-A100004543
HLP-A100005543
HLP-A100007543
A7
HLP-A100009043
H L P - A10 0 0110 43
HLP-A100013243
A8 HLP-A100016043
HLP-A100018543
HLP-A100020043

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HLP-A100 Series Operating Manual - 13 -
Installation dimensions of the inverter:
Details of terminal tightening torques:
3.3 Installation and Wiring
3.3.1 Electrical Installation in General
Caution
● All cabling must comply with national and local regulations on
cable cross-sections and ambient temperature. Copper conductors
required.
Powe r ( K W ) a nd Volt age
levels Tor q ue ( N m)
1× 2 0 0 -
240V
3×20 0 -
240V
3×380 -
480V Line Motor DC connection/ Brake
Control
terminals Relay
11- 2 2 1. 2 1. 2 1. 2 0.15-0.4 0.4
30-75 8 8 8 0.15-0.4 0.4
90-220 16 16 16 0.15-0.4 0.4
Item Dimension(mm)
A(mm) B(mm) C(mm) D(mm) E(mm) F(mm) G(mm)
A3 148 192 340 365 189 6.5 -
A4 150 214 395 420 194 6.5 -
A5 250 292 530 563 216.5 10 200
A6 280 330 680 720 308 10.5 215
A7 220 350 765 799 375 10.5 280
A8 345 486 863 900 390 10.5 410
3.3.2 Fuse and Main Circuit Terminals Specications
Model Fuse(Rated current/A) Main Circuit Terminals
HLP-A100001143 63 M4
HLP-A100001543 80 M4
H L P - A 10 018 D 5 4 3 80 M5
HLP-A100002243 10 0 M5
HLP-A100003043 10 0 M8