holzkraft HBS 351 User manual

HBS SERIES
HBS 433
Operating instructions
Wood band saws
HBS 351
HBS 430
HBS 431
HBS 433
HBS 533

2HBS series | Version 2.03
Publication details
Product identification
Wood band saw Article number
HBS 351 5153501
HBS 430 5154300
HBS 431 5154301
HBS 433 5154303
HBS 533 5155303
Manufacturer
Stürmer Maschinen GmbH
Dr.-Robert-Pfleger-Str. 26
D-96103 Hallstadt/Bamberg
Hotline: [phone]
(0.49 Euro from German landlines)
Fax: [phone] - 55
Email: [email protected]
Internet: www.holzkraft.de
Information about the operating instructions
Genuine operating instructions
Published: 09.05.2016
Version: 2.03
Language: English
Author: DM
Copyright information
Copyright © 2016 Stürmer Maschinen GmbH, Hallstadt,
Germany.
Stürmer is the sole owner of the content of these operat-
ing instructions.
Forwarding and reproduction of this document as well
as use and notification of its content is not permitted
without explicit consent. Infringements will lead to
claims for damages.
Subject to technical modifications and changes.
Contents
1 Introduction .............................................................3
1.1 Copyright............................................................ 3
1.2 Customer service................................................ 3
1.3 Disclaimer........................................................... 3
2 Safety........................................................................3
2.1 Legend of symbols............................................. 3
2.2 Operator responsibility ....................................... 4
2.3 Personnel requirements...................................... 5
2.4 Personal protective equipment........................... 5
2.5 General safety instructions ................................. 6
2.6 Safety instructions for operating staff................. 6
2.7 Special safety instructions for wood band saws ... 7
2.8 Safety instructions for laser applications............ 7
2.9 Safety labels on the wood band saw.................. 7
3 Intended use ............................................................8
3.1 Foreseeable misuse ........................................... 8
3.2 Remaining risks .................................................. 8
4 Technical data .........................................................9
4.1 Noise level .......................................................... 9
4.2 Type plate HBS 533............................................ 9
5 Delivery, packaging and storage .........................10
5.1 Delivery............................................................. 10
5.2 Packaging......................................................... 10
5.3 Storage ............................................................. 10
6 Machine description..............................................10
6.1 Accessories...................................................... 10
6.2 Controls ............................................................ 11
7 Assembly and setting up......................................11
8 Operation ...............................................................13
8.1 Electrical connection ........................................ 13
8.2 Settings............................................................. 13
8.3 Mitre stop.......................................................... 18
8.4 Rip fence .......................................................... 18
8.5 Rip cutting ........................................................ 18
8.6 Cross cutting .................................................... 18
8.7 Freehand cutting .............................................. 18
8.8 Sharpening and tooth setting of the saw band ...18
9 Maintenance and repairs ......................................19
9.1 Cleaning ........................................................... 19
9.2 Care after finishing work................................... 19
9.3 Maintenance and repairs.................................. 19
10 Troubleshooting ..................................................20
11 Disposal, reusing used machines .....................20
12 Spare parts...........................................................21
13 Wiring diagram ....................................................26
14 EU Declaration of Conformity ............................27

Introduction
HBS series | Version 2.03 3
1Introduction
You have made an excellent choice in purchasing a
Holzkraft wood band saw.
Carefully read the operating instructions prior to commission-
ing.
They describe correct commissioning, intended use
and safe as well as efficient operation and maintenance
of your wood band saw.
The operating instructions form part of the wood band
saw. Keep these operating instructions at the installation
location of your wood band saw. Also observe the local
accident prevention regulations and general safety reg-
ulations for the use of the wood band saw.
1.1 Copyright
The contents of these operating instructions are pro-
tected by copyright. Their application is permitted within
the context of the use of the wood band saw. Any further
use shall not be permitted without written consent by the
manufacturer.
1.2 Customer service
Please contact your specialist retailer if you have any
questions regarding your wood band saw or require any
technical information. Your specialist retailer will be
happy to support you with specialist advice and infor-
mation.
Germany:
Stürmer Maschinen GmbH
Dr.-Robert-Pfleger-Str. 26
D-96103 Hallstadt
Germany
Repair service:
Hotline: [phone]
(0.49 Euro from German landlines)
Fax: [phone]-111
Email: [e-mail]
Spare parts orders:
Fax: [phone]-119
Email: [e-mail]
Please submit any information and experiences you
make during application of the machine as these may
be valuable for product improvements.
1.3 Disclaimer
All data in these operating instructions has been com-
piled on the basis of the state-of-the-art, valid standards
and guidelines as well as our many years of expertise
and experience.
The manufacturer shall not be liable for damage in the
following cases:
- Non-observance of these operating instructions
- Unintended use
- Deployment of untrained staff
- Conversions at one's own responsibility
- Technical modifications
- Use of unauthorised spare parts
The actual scope of delivery may deviate from the de-
scriptions and illustrations in this document as a result of
special variants, optional extras or recent, technical
modifications.
The obligations defined in the supply contract shall ap-
ply in addition to the general terms and conditions and
the manufacturer's general terms and conditions as well
as the statutory regulations valid at the time of the con-
clusion of the contract.
2 Safety
This section provides an overview of all important safety
packages for personal protection as well as safe and re-
liable operation. The sections on individual service life
phases contain additional, specifically applicable safety
information.
2.1 Legend of symbols
Safety instructions
Safety instructions in these operating instructions have
been highlighted with symbols. Safety instructions are
indicated by signal terms that express the degree of risk
involved.
DANGER!
This combination of symbol and signal term indi-
cates a directly dangerous situation which may
cause death or serious injury if not averted.

4HBS series | Version 2.03
Safety
Tips and recommendations
Observe the safety information in these operating in-
structions to minimise the risk of personal injury as well
as material damage and prevent hazardous situations.
2.2 Operator responsibility
Operator
Operators are defined as the persons who operate the
wood band saw for commercial or profit-based pur-
poses or provide the machine to third parties for use or
application and bear the legal product responsibility in
terms of the protection of users, staff or third parties dur-
ing operation.
Operator's duties
If the wood band saw is used for commercial purposes,
the operator of the wood band saw is subject to the le-
gal stipulations in terms of occupational safety. For this
reason, the safety instructions in these operating in-
structions as well as the safety, accident prevention and
environmental protection regulations valid at the instal-
lation location of the wood band saw must be complied
with. In this process, the following shall apply in particu-
lar:
- Operators shall obtain information about valid oc-
cupational safety regulations and determine addi-
tional hazards as part of a risk assessment which
result from the specific operating conditions at the
wood band saw's installation location. Said risk as-
sessment shall be reflected in operating instruc-
tions for wood band saw operation.
- During the entire wood band saw operating time
operators must check whether the operating in-
structions they created meet current standards
and adapt the operating instructions where neces-
sary.
- Operators shall clearly manage and specify the re-
sponsibilities for installation, operation, trouble-
shooting, maintenance and cleaning.
- Operators must make sure that all persons han-
dling the wood band saw have read and under-
stood these operating instructions. Operators
must also regularly train staff and notify of the haz-
ards.
- Operators shall provide staff with the required pro-
tective equipment and wearing the required pro-
tective equipment shall be mandatory.
Operators shall also be responsible for maintaining the
wood band saw in a technically perfect condition. For
this reason, the following shall apply:
- Operators shall make sure that the maintenance
intervals described in these operating instructions
are complied with.
- Operators shall regularly check that the safety
equipment is fully functional and complete.
WARNING!
This combination of symbol and signal term indi-
cates potentially hazardous situations which may
cause death or serious injury if not averted.
ATTENTION!
This combination of symbol and signal term indi-
cates a potentially hazardous situation which may
cause minor or light injuries if it is not averted.
IMPORTANT!
This combination of symbol and signal term indi-
cates a potentially dangerous situation which may
cause material damage or harm the environment if it
is not averted.
NOTE!
This combination of symbol and signal term indicates
a potentially dangerous situation which may cause
material damage or harm the environment if it is not
averted.
Tips and recommendations
This symbol highlights useful tips and recommenda-
tions as well as information for efficient and reliable
operation.

Safety
HBS series | Version 2.03 5
2.3 Personnel requirements
Qualifications
The different tasks described in these operating instruc-
tions require different levels of skills in terms of the qual-
ifications of operating staff working with the machine.
Exclusively persons of whom it can be expected that
they reliably complete assigned tasks shall be author-
ised to carry out any tasks. Persons whose reactions
have been impaired shall not be authorized, e.g. drug
users, users under the influence of alcohol or medica-
tion.
These operating instructions specify the following per-
sonal qualifications for the following tasks:
Operating staff:
Operating staff has undergone an induction by the oper-
ator about the entrusted tasks and potential hazards re-
sulting from improper behaviour. Operating staff shall
exclusively be permitted to
carry out any tasks beyond
operation in normal mode if this has been specified in the
operating instructions
and operators have explicitly en-
trusted operating staff with the task.
Specialist staff:
As a result of specialist training, expertise, experience
and skills in terms of the relevant standards and regula-
tions, specialist staff is able to complete the tasks they
are entrusted with and independently identify hazards
and avert risks.
Manufacturer
Certain work must be carried out by manufacturer spe-
cialist staff only. Other staff is not permitted to carry out
this work. Contact our customer service to have the work
carried out.
2.4 Personal protective equipment
Personal protective equipment is intended to protect the
health and safety of persons at work. Staff must wear the
personal protective equipment indicated in individual
sections of these operating instructions when carrying
out the different tasks on the machine.
The personal protective equipment is described in the
following section:
WARNING!
Risk from inadequately qualified persons!
Inadequately qualified persons are unable to assess
the risks when handling the wood band saw, thus
putting themselves and others at risk of severe or
fatal injuries.
- All work must be carried out by qualified persons
only.
- Keep inadequately qualified persons away from the
work area.
Hearing and head protection
Hearing protection protects from hearing damage
caused by noise. Industrial hard hats protect the
head from falling objects and impact with fixed
objects.
Protective eyewear
Protective goggles are intended to protect the eyes
from flying parts.
Protective gloves
Protective gloves are intended to protect the hands
from components with sharp objects as well as fric-
tion, abrasion, and deep-cut injuries.
Safety shoes
Safety shoes protect feet from pinching, falling parts
and slipping on slippery surfaces.
Protective clothing
Protective clothing is tight-fitting work clothing without
protruding parts, usually with a low tear resistance.