holzkraft TKS-Z 400 User manual

TKS-Z 400
Instruction Manual
TKS-Z 400
Circular saw
TKS-Z 400

2 TKS-Z 400 | Version 1.01
Imprint
Product identification
Circular saw Item number
TKS-Z 400 5741400
Manufacturer
St rmer Maschinen GmbH
Dr.-Robert-Pfleger-Str. 26
D-96103 Hallstadt
Fax: [phone] - 55
E-Mail: [email protected]
Internet: www.holzkraft.de
Indications regarding the operating instructions
Original operating instructions
Edition: 29.07.2019
Version: 1.01
Language: English
Author: FL
Indications regarding the copyright
Copyright © 2019 St rmer Maschinen GmbH, Hallstadt,
Germany.
The contents of these operating instructions is the sole
property of the company St rmer Maschinen GmbH.
Passing on as well as copying of this document, the use
and distribution of its content are prohibited if not explic-
itly permitted. Contraventions are liable to compensa-
tion.
Subject to technical modifications and error.
Contents
Imprint...................................................... 2
Contents .................................................. 2
1 Introduction ............................................. 3
1.1 Copyright ............................................................ 3
1.2 Customer service................................................ 3
1.3 Disclaimer........................................................... 3
2 Safety ....................................................... 3
2.1 Legend of symbols.............................................. 3
2.2 Obligations of the operating company ................ 4
2.3 Requirements to staff.......................................... 5
2.4 Personal protective equipment ........................... 5
2.5 Safety labels on the Circular saw ....................... 6
2.6 General safety information.................................. 6
2.7 Safety devices .................................................... 7
3 Inteded Use.............................................. 7
4 esidual risks.......................................... 8
5 Technical Data......................................... 8
5.1 Type plate........................................................... 8
6 Transport, packaging, storage............... 9
6.1 Delivery and transport......................................... 9
6.2 Packaging........................................................... 9
6.3 Storage ............................................................... 9
7 Description of the device ..................... 10
7.1 Scope of delivery .............................................. 10
7.2 Accessories ...................................................... 10
8 Setting up and connecting ................... 10
8.1 Requirements for the installation location......... 10
8.2 Set up the Circular saw..................................... 11
8.3 Settings............................................................. 12
8.4 Electrical connection......................................... 14
9 Operation of the Circular saw ............. 15
9.1 Saws with longitudinal stop............................... 16
9.2 Saws with cross stop ........................................ 16
9.3 Lift cutting ......................................................... 17
9.4 Cutting chamfers............................................... 17
9.5 Make a miter cut ............................................... 17
10 Care, maintenance and repair............ 17
10.1 Care after work ............................................... 18
10.2 Maintenance and repair.................................. 18
11 Troubleshooting.................................. 19
12 Disposal, reusing used machines ..... 19
12.1 Decommissioning ........................................... 19
12.2 Disposal of electrical equipment..................... 19
12.3 Disposing of lubricants.................................... 19
13 Spare parts .......................................... 20
13.1 Ordering spare parts....................................... 20
13.2 Spare parts drawing........................................ 21
14 Electrical circuit diagram ................... 23
15 EC-Declaration of Conformity............ 24
16 Notes .................................................... 25

Introduction
TKS-Z 400 | Version 1.01 3
1 Introduction
You have made a good choice by purchasing a HOLZ-
KRAFT Circular saw.
Carefully read the operating instructions prior to
commissioning.
They describe correct commissioning, intended use and
safe as well as efficient operation and maintenance of
your Circular saw.
The operating instructions form part of the Circular saw.
Keep these operating instructions at the installation loca-
tion of your Circular saw. Also observe the local accident
prevention regulations and general safety regulations for
the use of the Circular saw.
1.1 Copyright
The contents of these operating instructions are pro-
tected by copyright. Their application is permitted within
the context of the use of the Circular saw. Any further
use shall not be permitted without written consent by the
manufacturer.
For the protection of our products, we shall register tra-
demark, patent and design rights, as this is possible in
individual cases. We strongly oppose any infringement
of our intellectual property.
1.2 Customer service
Please contact your specialist retailer if you have any
questions regarding your Circular saw or require any
technical information. Your specialist retailer will be
happy to support you with specialist advice and informa-
tion.
Germany:
St rmer Maschinen GmbH
Dr.-Robert-Pfleger-Str. 26
D-96103 Hallstadt
epair service:
Fax: [phone]
E-Mail: [email protected]
Internet: www.holzkraft.de
Spare parts orders:
Fax: [phone]
E-Mail: [email protected]
We are always interested in valuable experience and
knowledge gained from using the application, whichthen
could be shared and be valuable to develop our products
even further.
1.3 Disclaimer
All data in these operating instructions has been com-pi-
led on the basis of the state-of-the-art, valid standards
and guidelines as well as our many years of expertise
and experience.
The manufacturer shall not be liable for damage in the
following cases:
- Non-observance of these operating instructions
- Unintended use
- Deployment of untrained staff
- Conversions at one's own responsibility
- Technical modifications
- Use of unauthorised spare parts
The actual scope of delivery may deviate from the de-
scriptions and illustrations in this document as a result of
special variants, optional extras or recent, technical mo-
difications.
The obligations defined in the supply contract shall apply
in addition to the general terms and conditions and the
manufacturer's general terms and conditions as well as
the statutory regulations valid at the time of the conclu-
sion of the contract.
2 Safety
This section provides an overview of all important safety
packages for personal protection as well as safe and reli-
able operation. The sections on individual service life
phases contain additional, specifically applicable safety
information.
2.1 Legend of symbols
Safety Instructions
Safety instructions in these operating instructions have
been highlighted with symbols. Safety instructions are in-
dicated by signal terms that express the degree of risk
involved.
DANGE !
This combination of symbol and signal term indica-
tes a directly dangerous situation which may cause
death or serious injury if not averted.

4 TKS-Z 400 | Version 1.01
Safety
Tips and recommendations
Observe the safety information in these operating in-
structions to minimise the risk of personal injury as well
as material damage and prevent hazardous situations
2.2 Obligations of the operating company
Of the operator
The operator is the person who operates the table saw
for commercial or commercial purposes or gives it to a
third party for use or application and bears legal product
responsibility for the protection of the user, personnel or
third parties during operation.
Obligations of the operating company
If the table saw is used for commercial purposes, the
operating company of the table saw must comply with
the legal working safety regulations. Therefore, the
safety notes in this operating manual, as well as the
safety, accident prevention and environment protection
regulations applying for the area of application of the ta-
ble saw must be met. The following applies in particular:
- The operator must inform himself about the appli-
cable occupational health and safety regulations
and determine additional hazards in a hazard as-
sessment which are caused by the special working
conditions at the place of use of the machine.
These must be implemented in the form of opera-
ting instructions for the operation of the machine.
- During the entire period of use of the machine, the
operator must check whether the operating instruc-
tions issued by him correspond to the current state
of the rules and regulations and, if necessary, ad-
apt them.
- The operator must clearly regulate and define the
responsibilities for installation, operation, trouble-
shooting, maintenance and cleaning.
- The operator must ensure that all persons handling
the machine have read and understood these in-
structions. In addition, he must train the personnel
at regular intervals and inform them about the dan-
gers.
- The operator must provide the personnel with the
necessary protective equipment and instruct them
to wear the required protective equipment in a bin-
ding manner.
Furthermore, the operator is responsible for ensuring
that the machine is always in perfect technical condition.
The following therefore applies:
- The operator must ensure that the maintenance in-
tervals described in these instructions are obser-
ved.
- The operator must have all safety devices regularly
checked for operability and completeness.
WA NING!
This combination of symbol and signal term indica-
tes potentially hazardous situations which may cause
death or serious injury if not averted.
CAUTION!
This combination of symbol and signal term indica-
tes a potentially hazardous situation which may
cause minor or light injuries if it is not averted.
ATTENTION!
This combination of symbol and signal term indi-
cates a potentially dangerous situation which may
cause material damage or harm the environment if it
is not averted.
NOTE!
This combination of symbol and signal term indica-
tes a potentially dangerous situation which may
cause material damage or harm the environment if it
is not averted.
Tips and recommendations
This symbol highlights useful tips and recommenda-
tions as well as information for efficient and reliable
operation.

Safety
TKS-Z 400 | Version 1.01 5
2.3 Requirements to staff
The different tasks described in this manual represent
different requirements to the qualification of the persons
entrusted with these tasks.
Only persons reliable working procedures can be ex-
pected from, are allowed to perform all works. Persons
the responsiveness of which is affected by e. g. drugs,
alcohol or medication, are not allowed to work with the
machine. The qualifications of the personnel for the diffe-
rent tasks are mentioned below:
Operator
The operator is instructed by the operating company
about the assigned tasks and possible risks in case of
improper behaviour. Any tasks which need to be perfor-
med beyond the operation if it is indicated in these in-
structions and if the operating company expressively
commissioned the operator.
Qualified personnel
Due to their professional training, knowledge and experi-
ence as well as their knowledge of relevant regulations
the specialist staff is able to perform the assigned tasks
and to recognise and avoid any possible dangers them-
selves.
Manufacturer
Certain works may only be performed by specialist per-
sonnel of the manufacturer. Other personnel is not au-
thorized to perform these works. Please contact our cus-
tomer service for the execution of all arising work.
2.4 Personal protective equipment
The personal protective equipment serves to protect per-
sons against impairments of safety and health while wor-
king. The staff member has to wear personal protec-tive
equipment while performing different tasks on and with
the machine which are indicated in the individual para-
graphs of these instructions.
The personal protective equipment is explained in the
following paragraph:
WA NING!
Danger in case of insufficient quali-
fication of the staff!
Insufficiently qualified persons cannot estimate the
risks while using the table saw and expose themsel-
ves and others to the danger of severe or lethal inju-
ries.
- Have all works only performed by qualified persons.
- Keep insufficiently qualified persons out of the wor-
king area.
Dust mask
The dust mask protects the airways from dust.
Eye protection
Protective glasses protect the eyes against projected
parts and splashes of liquid.
Protective gloves
The protective gloves provide protection for the
hands against sharp-edged components, as well as
against friction, abrasions or deeper injuries.
Safety boots
The safety boots protect the feet against crushes, fall-
ing parts and slipping over on slippery underground.
Hearing protection
The hearing protection protects the ears against da-
mages of hearing due to noise.
Protective clothes
Protective work clothing means tight-fitting clothing
with low tear resistance.

6 TKS-Z 400 | Version 1.01
Safety
2.5 Safety labels on the Circular saw
The following safety signs are applied on the circular saw
(Fig. 1), which need to be observed and followed.
Fig. 1: Safety labels
If safety labels on the machine are damaged or missing,
this can cause errors, personal injury and material da-
mage. The safety symbols attached to the machine must
not be removed. Damaged safety symbols must be re-
placed immediately.
As soon as the signs are not clearly visible and compre-
hensible at first glance, the machine must be stopped
until new signs have been attached.
2.6 General safety information
- The circular saw may only be operated and opera-
ted by persons familiar with the table saw and
aware of the dangers of using table saws.
- Do not operate the device under the influence of
drugs, alcohol or medication.
- Do not overload the machine - use it only within the
performance range for which the machine was de-
signed.
- Make sure that no tools or loose parts remain on or
near the machine when it is switched on (eg after
maintenance work).
- Always keep the table saw and the work area of the
table saw clean and tidy. A messy work area can
lead to accidents.
- Prevent unfavorable postures, keep your feet
stable and keep your balance at all times. Use
suitable workpiece supports when cutting long ma-
terial. Persons under the age of 18 may use the ta-
ble saw only as part of a vocational training and un-
der the supervision of a trainer.
- When installing, operating, maintaining and repai-
ring the table saw, observe the European stan-
dards. For the European standards that have not
yet been transposed into the relevant national law,
the country-specific regulations still applicable
must be applied.
- Operators of table saws outside the scope of the
European standards are obliged to comply with the
safety and accident prevention regulations in force
in the country of operation. If necessary, appropri-
ate measures to comply with country-specific regu-
lations must be taken before commissioning the ta-
ble saw.
- Always disconnect the table saw from the electrical
power supply when making adjustments, inspec-
tion, cleaning or maintenance.
- Use the table saw only in the specified power
range and only for the purpose for which it is inten-
ded.
- Check the circular saw for damage before each
use. Do not use the circular saw if the on / off
switch is defective. Keep handles free of oil and
grease.
- Do not operate the device in a damp or wet env-
ironment.
- Do not use the table saw in rain or in humid env-
ironments. Ensure adequate lighting.
- Do not use the table saw near flammable liquids or
gases.
- Make sure no body parts or garments can be
caught and pulled by rotating components (no ties,
no loose-fitting garments, tie long hair under a hair-
net).
- Avoid contact of the body with earthed objects
such as heaters or pipes as soon as you work on
the machine.
- Do not use the power cord for purposes it is not in-
tended for.
- Do not operate the machine without the guards in-
stalled and always maintain a sufficient distance
from the saw blade.
- Do not try to stop the saw blade by pressing the
workpiece against the side of the saw blade.
- Before servicing, make sure the tool is dis-
connected from the power supply.
- Turn off the device when not in use.
- Wear gloves when changing the cutting tools.
- The use of blunt tools is not permitted due to the
risk of kickback, overloading the machine and
creating a poor surface during machining.
- Always work with a properly set splitting knife.
- Cut thin or thin-walled workpieces only with fine-
toothed saw blades. Always use sharp saw blades.
NOTE!
When using this machine, observe the following
safety instructions to prevent the risk of personal
injury or material damage.
Please also note the special safety instructions in the
respective chapters. If necessary, follow the legal
guidelines or regulations for the prevention of
accidents when using the carpentry table saw.

Inteded Use
TKS-Z 400 | Version 1.01 7
- Check the workpiece for foreign objects (eg nails,
wires, cables or screws).
- Never cut multiple workpieces at the same time - or
bundle with several individual pieces.
- When cutting round stock, use a suitable template
to prevent the workpiece from rotating.
- Repairs should only be carried out by a qualified
specialist.
- Always use original HOLZKRAFT spare parts and
accessories.
2.7 Safety devices
iving knife
The Riving knife (Fig. 2, a) prevents a workpiece from
being caught by the rising teeth and thrown against the
operator. The riving knife must always be mounted du-
ring operation.
Chip hood
The chip hood (Fig. 2, b) protects against accidental con-
tact with the saw blade and flying chips. The chipbreaker
must always be mounted during operation.
Fig. 2: Splitting wedge and chip hood
Push stick
The push stick serves as an extension of the hand and
protects against accidental contact with the saw blade.
The push stick must always be used if the distance bet-
ween the stop profile and the saw blade is less than or
equal to 120 mm.
Fig. 3: Working with the help of the push stick
Limit switch
The limit switch prevents unintentional starting of the ma-
chine. Open the cover to interrupt contact with the limit
switch, eg when changing the saw blade or performing
cleaning work.
Fig. 4: Limit switch
3 Inteded Use
The Circular saw TKS-Z 400 is designed exclusively for
cutting wooden materials (solid, chipboard, veneered,
etc.). Material with round or uneven cross-section may
not be processed without appropriate fixation. Circular
saw is designed and built for use in non-hazardous env-
ironments. The machine must be operated with a
suitable extraction system.
When working with the table saw, suitable ear protection
must be worn.
Proper use also includes compliance with all information
in this manual. Any use beyond the intended use or
otherwise is considered misuse.
NOTE!
Sanding dust can contain chemicals that have a
negative impact on personal health. Work on the
machine only in well-ventilated rooms and with a
suitable dust mask perform!
WA NING!
Danger in case of misuse!
Misuse of the table saw can lead to dangerous situa-
tions.
- Modifications and changes to the operating values of
the table saw are prohibited. They are dangerous to
people and can damage the table saw.
- Never machine several workpieces at the same time.

8 TKS-Z 400 | Version 1.01
esidual risks
St rmer Maschinen GmbH assumes no liability for con-
structive and technical changes to the table saw.
Claims of any kind due to damage due to improper use
are excluded.
4 Residual risks
The machine has been constructed in accordance
with the state of the art and the recognised safety
regulations. However, individual residual risks may
occur during operation.
- Danger of injury to fingers and hands due to the
rotating saw blade if the workpiece is handled
improperly.
- Injuries from the workpiece being ejected due to
improper posture or guidance, such as work without a
stop.
- Health hazards due to noise. When working, the
permissible noise level is exceeded. Be sure to wear
personal protective equipment such as ear protection.
- Injuries due to defective saw blade. Check the saw
blade regularly and before each use for integrity.
- Danger due to current, when using improper electrical
connection cables.
- When using special accessories, the operating
instructions enclosed with the optional accessories
must be observed and read carefully.
- Furthermore, despite all the precautions taken can not
be obvious residual risks.
- Residual risks can be minimized if the safety
instructions and the intended use, as well as the
operating instructions are observed as a whole.
5 Technical Data
5.1 Type plate
Fig. 5: Type plate TKS-Z 400
Model TKS-Z 400
Length 1350 mm
Width / Depth 1100 mm
Height 1180 mm
Weight 131 kg
Supply voltage 400 V
Max. cutting width with rip
fence
640 mm
Max. cross cut width left
from saw blade
410 mm
Saw blade angle 90° / 45°
Max. cutting height 90° 120 mm
Max. saw blade protrusion
45°
90 mm
Max. saw blade protrusion
90°
120 mm
Max. saw blade protrusion
45°
90 mm
Saw blade diameter 400 mm
Saw blade speed 2800 min‾¹
Extraction port diameter
bottom
100 mm
Saw blade protection ex-
traction port diameter
100 mm
Sliding carriage length 560 mm
Sliding carriage width 140 mm
Sliding carriage height 40 mm
Dimensions work table 945 x 715 x 845 mm
Drive motor output 2,2 kW
Absorbed power drive
motor
2,8 kW
Total current draw 5,5 A
Sound power level 96,7 dB (A)
Sound pressure level 80,7 dB (A)
Model TKS-Z 400

Transport, packaging, storage
TKS-Z 400 | Version 1.01 9
6 Transport, packaging, storage
6.1 Delivery and transport
Delivery
After delivery, check the circular saw for visible transport
damage. If you find any damage to the circular saw, re-
port it immediately to the shipping company or dealer.
Transport
Transport with a forklift / pallet truck:
For shipment, the boxed unit is delivered on a pallet so
that it can be transported by forklift or pallet truck.
Fig. 6: Transport with a forklift
Transport with a crane
It is forbidden to attach the crane straps to the saw arm,
girder or to the saw columns. The attachment points on
the frame must be used. Avoid swinging the machine
while transporting with a crane.
Fig. 7: Transport with a crane
6.2 Packaging
All of the machine‘s packaging materials and packing
aids are suitable for recycling and must always be dispo-
sed of using material-based recycling systems.
Packaging materials made of cardboard must be shred-
ded and disposed of as part of waste paper recycling.
The foils are made of polyethylene (PE), padding is
made of polystyrene (PS). Dispose of these substances
at a recycling centre or hand them over to the relevant
waste disposal company.
6.3 Storage
Thoroughly clean the Circular saw in a dry, clean and frost-
free environment. Keep the saw in such a way that it can not
be put into operation by unauthorized persons and nobody
can injure themselves with the standing saw. Cover the ma-
chine with a protective tarpaulin.
DANGE !
To avoid injury, do not attempt to assemble the ma-
chine if any parts are missing. Do not plug in the po-
wer cord and only switch on the machine once the
missing parts have been procured and installed cor-
rectly.
WA NING!
Danger to life!
If the weight of the unit and the permissible load
capacity of the lifting equipment are not observed
during transport or lifting work, the unit may tilt or fall.
- During transport and lifting work, observe the weight
of the unit and the permissible load capacity of the
lifting equipment.
- Check hoists and load slings for perfect condition.
NOTE!
The saw is a heavy machine. Do NOT overwork
while unpacking or moving your machine. Get sup-
port for transporting the machine.
DANGE !
Do not store the table saw unprotected outdoors or in
a humid environment.

10 TKS-Z 400 | Version 1.01
Description of the device
7 Description of the device
Illustrations in these operating instructions may de-
viate from the original.
Fig. 8: Circular saw TKS-Z 400
1 Blade safe guard
2 Blade safe guard holding bracket
3 Blade safe guard adjust lever
4 Rip fence
5 Rip fence rail
6 Saw blade
7 Power switch
8 Hoist ring
9 Machine carrier lever
10 Blade tilting lock knob
11 Wheel kit
12 Tool kit
13 Emergency stop (above) / Workpiece roller (below)
14 Motor switch (above) / Workpiece roller (below)
15 Emergency stop (above) / Infeed roller support
(below)
16 Infeed roller support guide
17 Outroller support A
18 Outroller support B
19 Outroller support C
20 Wheel kit for outroller
21 Rip fence for outfeed
22 Stop for outfeed
23 Stop for Infeed
24 Rip fence for Infeed
7.1 Scope of delivery
- Chassis
- Saw blade guard with suction connection
- Push stick
- Toolbox
- Carbide saw blade 400 x 4.0 x 30 mm, Z 28
- Operating tool
7.2 Accessories
- Transport Set
Item number: 5741404
- HM-Saw blade 400x30x4 mm , Z28
Item number: 5741405
- Saw blade 400x30x3,5 mm , Z36
Item number: 5264036
- Saw blade 400x30x3,5 mm , Z96
Item number: 5264096
8 Setting up and connecting
8.1 Requirements for the installation location
The saw must be placed securely on a level and firm sur-
face. Ensure that there is sufficient freedom of move-
ment for working. The installation location should meet
the following criteria:
- The substrate must be level, firm and vibration-
free.
- The substrate must not let any lubricant through.
- The installation or working room must be dry and
well ventilated.
- Do not operate machines that cause dust and
chips near the machine.
- There must be sufficient space for the operating
personnel, for material transport as well as for ad-
justment and maintenance work.
- The site must have good lighting.
- There must be a suction device with min. 690 m3 /
h extraction capacity, min. 20 m / s flow velocity at
the suction connection; Hose diameter 100 mm,
max. Hose length 4 m.