Honeywell R4184D User manual

X-XX UL
® U.S. Registered Trademark
Copyright © 1996 Honeywell Inc. • All Rights Reserved
R4184D; R8184G,M,N,P
Protectorelay
®
Oil Primary Controls
APPLICATION
The intermittent ignition R4184D and R8184G,M,N,P Oil
Primary Controls operate the oil burner, oil valve (if
desired) and the ignition transformer in response to a call
for heat from the thermostat.
The R8184M also provides automatic, nonrecycling control
of cooling systems and low voltage thermostat.
The R8184P provides 15-second valve on delay and
selectable 0-, 2-, 4-, 6-minute blower off delay for hydronic
and warm air systems. Select models have 30-minute
blower off delay timing.
All models use the C554A Cadmium Sulfide (cad cell)
Flame Detector to monitor the burner flame and shut down
the system on ignition failure or on flame failure during the
run cycle. A manual reset button is provided to reset the
safety switch after lockout. Clock thermostats (not
available on R8184P) that power the clock through the
primary control transformer lose time during lockout unless
backup batteries are installed.
All models (except the R8184G1310 and R8184G1328)
are Underwriters Laboratories Inc. component recognized
and meet flammability test requirements for a final
enclosure.
NOTE: R8184P is intended for use on oil burning
appliances that do not require a safety rated
prepurge and postpurge function as defined in
UL 296. The valve on delay and blower off delay
in this control are only intended to help establish
draft and reduce oil after drip-related problems.
INSTALLATION
When Installing this Product…
1. Read these instructions carefully. Failure to follow
instructions can damage the product or cause a
hazardous condition.
2. Check ratings given in the instructions and on the
product to make sure the product is suitable for your
application.
3. Make sure the installer is a trained, experienced
service technician.
4. After completing the installation, use these instruc-
tions to check out the product operation.
CAUTION
1. Disconnect the power supply before beginning
installation to prevent electrical shock or
equipment damage.
2. Be sure the combustion chamber is free of oil
or oil vapor before starting the system.
Location
쐃Mount on a 4 x 4 junction box, directly on the main
burner housing or inside the appliance cabinet. See
Fig. 1.
쐇Be sure that operating temperatures are between
-40°F and +130°F (-40°C and +54°C). Select
R8184G,P models have a maximum temperature of
150°F (66°C), but must be mounted parallel to the
ground to achieve 150°F (66°C). See Fig. 2.
CAD
CELL LEADS
LINE
VOLTAGE LEADS MOUNTING
SCREW HOLE
RED RESET
BUTTON
4 x 4 JUNCTION
BOX
HOLE OR KNOCKOUT FOR
CAD CELL LEADS
LOW VOLTAGE
TERMINAL STRIP
1STRIP WIRES 3/8 in. (9.5 mm); INSERT FROM SIDE, ABOVE OR BELOW.
T-T TERMINALS ON R8184G; T1-T2 TERMINALS ON R8184N.
ATTACH WITH NO. 8 MOUNTING SCREWS (OBTAINED LOCALLY).
1
2
2
2
3
M1643C
Fig. 1. Wire and mount 130°F (54°C) maximum ambient
temperature oil primary control.
INSTALLATION INSTRUCTIONS
69-0618-3

69-0618—3 2
R4184D; R8184G,M,N,P Protectorelay
®
OIL PRIMARY CONTROLS
Table 1. Load relay contact ratings.
CAD
CELL LEADS
LINE
VOLTAGE LEADS MOUNTING
SCREW HOLE
RED RESET
BUTTON
VENTILATION
SLOTS
4 x 4 JUNCTION
BOX
HOLE OR KNOCKOUT FOR
CAD CELL LEADS
LOW VOLTAGE
TERMINAL STRIP
1STRIP WIRES 3/8 in. (9.5 mm); INSERT FROM SIDE, ABOVE OR BELOW.
ATTACH WITH NO. 8 MOUNTING SCREWS (OBTAINED LOCALLY).
VENTILATION SLOTS ONLY AVAILABLE ON SELECT MODELS.
1
2
2
3
3
M1642C
Fig. 2. Wire and mount 150°F (66°C) maximum ambient
temperature oil primary control.
Line Voltage Wiring Connections
Wiring must comply with all local codes and ordinances.
쐃Be sure all line voltage connections are in a wiring
enclosure such as a junction box or the appliance
wiring compartment.
쐇Make the line voltage connections as shown in Fig. 3
through 9.
쐋Splice the leads with solderless connectors.
IMPORTANT
Do not exceed the load ratings listed in Table 1.
쐏Thread the line voltage cad cell leads through the
hole on the bottom of the low voltage terminal strip.
See Fig. 1 or 2.
Fig. 3. Typical hookup for R4184D.
JUNCTION BOX
BLACK
ORANGE
WHITE
R2
SAFETY
SWITCH
M715A
POWER SUPPLY. PROVIDE DISCONNECT MEANS
AND OVERLOAD PROTECTION AS REQUIRED.
CAD
CELL F
F
R4184D PROTECTORELAY CONTROL
SAFETY
SWITCH
HEATER
1K
TRIAC
BILATERAL
SWITCH
CAPACITOR
R1
1K2
1K1
1
1
IGNITION
LIMIT
THERMOSTAT
OIL VALVE
(OPTIONAL)
BURNER
MOTOR L2
L1
(HOT)
®
Alarm Contact Rating: 25 VA at 24V, 50/60 Hz.
Mounting
쐃If necessary, use the control as a template to mark
and drill new mounting holes.
쐇Mount the control using no. 8 screws (obtained
locally).
Low Voltage Wiring Connections
After mounting, make low voltage connections to screw
terminals as follows:
•R4184D—connect the cad cell leads to the F-F
terminals. See Fig. 3.
•R8184G—connect the cad cell leads to the F-F
terminals and thermostat leads to the T-T terminals.
See Fig. 4 and 5.
•R8184M—connect the cad cell leads to the F-F
terminals and connect remaining low voltage wiring as
shown in Fig. 6.
NOTE: The Y and G terminals are
not connected
to the internal circuitry of the R8184M. The
Y and G terminals are provided to simplify
the connections of the cooling equipment.
•R8184N—connect the cad cell leads to the F1-F2
terminals and thermostat leads to the T1-T2terminals.
See Fig. 7.
•R8184P hydronic hookup. Connect the cad cell leads to
the F-F terminals. See Fig. 8.
•R8184P warm air hookup. Connect the card cell leads
to the F-F terminals and the thermostat leads to the
R-W terminals. See Fig. 9.
120 Vac 240 Vac
Model AFL ALR AFL ALR
R4184D;
R8184G,M,N
(45-second models)
7.4A 44.4A 3.7A 22.2A
R8184P (15-, 30-,
45-second models) 7.4A 44.4A NA NA
R8184G (15- and
30-second models) 10.0A 60.6A 5.0A 30.0A

69-0618—3
3
R4184D; R8184G,M,N,P Protectorelay
®
OIL PRIMARY CONTROLS
JUNCTION BOXTHERMOSTAT
BLACK
ORANGE
WHITE
R2
SAFETY
SWITCH
M716A
POWER SUPPLY. PROVIDE DISCONNECT MEANS
AND OVERLOAD PROTECTION AS REQUIRED.
CAD CELL F
T
T
F
R8184G PROTECTORELAY® CONTROL
SAFETY
SWITCH
HEATER
1K
TRIAC
BILATERAL
SWITCH
CAPACITOR
R1
1K2
1K1
1TO USE R8184 WITH LINE VOLTAGE CONTROLLER, JUMPER T-T TERMINALS AND
CONNECT LINE VOLTAGE THERMOSTAT IN SERIES WITH LIMIT CONTROLLER.
2
2
2
1
IGNITION
LIMIT
LINE VOLTAGE
THERMOSTAT
OIL VALVE
(OPTIONAL)
BURNER
MOTOR L2
L1
(HOT)
Fig. 4. Typical hookup for R8184G.
JUNCTION BOXTHERMOSTAT
BLACK
ORANGE
WHITE
RED
RED
R2
SAFETY
SWITCH
SAFETY
SWITCH
TO REMOTE
ALARM CIRCUIT
M5172A
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
TO USE R8184 WITH LINE VOLTAGE CONTROLLER, JUMPER T-T TERMINALS AND CONNECT LINE VOLTAGE THERMOSTAT
IN SERIES WITH LIMIT CONTROLLER.
CAD CELL F
T
T
F
R8184G PROTECTORELAY® CONTROL
SAFETY
SWITCH
HEATER
1K
TRIAC
BILATERAL
SWITCH
CAPACITOR
R1
1K2
1K1
1
2
2
2
1
IGNITION
LIMIT
LINE VOLTAGE
THERMOSTAT
OIL VALVE
(OPTIONAL)
BURNER
MOTOR L2
L1
(HOT)
Fig. 5. Typical hookup for R8184G with dry contacts for remote alarm.

69-0618—3 4
R4184D; R8184G,M,N,P Protectorelay
®
OIL PRIMARY CONTROLS
M1560A
USED FOR 4 AMP THERMOSTAT ONLY.
CAD
CELL
F
RWY
THERMOSTAT
G
FAN RELAY
COOLING
CONTACTOR
WCRY
F
G
(T)(T)
R8184M
PROTECTORELAY
CONTROL
K1
SS
SAFETY
SWITCH
HEATER
R4
1K1 BLUE
RED
BROWN
TRIAC
BILATERAL
SWITCH
CAPACITOR
R2
R1
1K2
BLACK
WHITE
ORANGE
BLACK
JUNCTION
BOX
IGNITION
OIL VALVE
BURNER
LIMIT L1
(HOT)
L2
1
1
®
Fig. 6. Typical hookup for R8184M.
Fig. 7. Typical hookup for R8184N.
JUNCTION BOXTHERMOSTAT
BLACK
ORANGE
WHITE
R2
SAFETY
SWITCH
M717A
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
TO USE R8184N WITH LINE VOLTAGE CONTROLLER, JUMPER T1-T2 TERMINALS AND CONNECT
LINE VOLTAGE THERMOSTAT IN SERIES WITH LIMIT CONTROLLER.
CAD CELL F1
T1
T2
F2
R8184N PROTECTORELAY CONTROL
SAFETY
SWITCH
HEATER
1K
TRIAC
BILATERAL
SWITCH
CAPACITOR
R1
1K2
1K1
1
2
2
2
1
IGNITION
LIMIT
LINE VOLTAGE
THERMOSTAT
OIL VALVE
(OPTIONAL)
BURNER
MOTOR
.4064T
HEATER
L2
L1
(HOT)
®

69-0618—3
5
R4184D; R8184G,M,N,P Protectorelay
®
OIL PRIMARY CONTROLS
Fig. 8. Typical hydronic hookup for R8184P.
Fig 9. Typical warm air hookup for R8184P.
1 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND
OVERLOAD PROTECTION AS REQUIRED.
2 IGNITION TRANSFORMER CAN BE CONNECTED TO VALVE OR
BURNER MOTOR.
3 OMIT ON SYSTEMS WITHOUT POWER VENTING.
4 JUMPER R-W.
RED
BLACK
VIOLET
WHITE
ORANGE
L1
(HOT)
F
L2
(LINE)
1
3
2
3
M10022
OIL
VALVE
AIR FLOW
SWITCH
AQUASTAT®
CONTROLLER
BURNER
MOTOR
IGNITION
TRANSFORMER
VENTER
MOTOR
CAD
CELL
F
R
W
RC
Y
G
C
R8184P
PROTECTORELAY®
HYDRONIC
CONTROL
4
LIMIT
THERMOSTAT
M10021
1 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND
OVERLOAD PROTECTION AS REQUIRED.
2 IGNITION TRANSFORMER CAN BE CONNECTED TO VALVE OR BURNER MOTOR.
3 OMIT ON SYSTEMS WITHOUT POWER VENTING.
RED
ORANGE
BLACK
VIOLET
WHITE
L1
(HOT)
F
L2
(LINE)
1
3
2
3
LIMIT
OIL
VALVE
AIR FLOW
SWITCH
COOLING
TRANSFORMER
COOLING
CONTACTOR
FAN RELAY
BURNER
MOTOR
IGNITION
TRANSFORMER
VENTER
MOTOR
CAD
CELL
F
R
W
RC
Y
G
C
R8184P
PROTECTORELAY®
WARM AIR
CONTROL
NOTE: USE COPPER CONDUCTORS ONLY

69-0618—3 6
R4184D; R8184G,M,N,P Protectorelay
®
OIL PRIMARY CONTROLS
Honeywell Limited-Honeywell Limitée
35 Dynamic Drive
Scarborough, Ontario M1V 4Z9
J.S. Rev. 8-96
CHECKOUT
Start System
WARNING
FIRE OR EXPLOSION HAZARD CAN CAUSE
PROPERTY DAMAGE, SEVERE INJURY OR
DEATH
Be sure the combustion chamber is free of oil or oil
vapor before starting the system.
쐃Push in and release the red reset button.
쐇Open the hand valve in the oil supply line.
쐋Make sure the system is powered. Check the circuit
breaker or fuse and close the system switch, if
provided.
NOTE: If the safety switch has just locked out, the
safety switch may need a minute to cool
down before it can be reset.
쐏Set thermostat to call for heat.
쐄Burner should light and operate until a call for heat
ends.
Check Safety Features
Simulate flame failure:
쐃Follow the starting procedure to turn on the burner.
쐇Close the hand valve in the oil supply line.
쐋Safety switch should lock out in safety switch timing
indicated on the label (15, 30 or 45 seconds). Alarm
switch contacts close to initiate alarm on models
with remote dry contacts. Ignition and motor should
stop and oil valve should close.
Push red reset button to reset safety switch.
Simulate ignition failure:
쐃Follow the starting procedure to turn on the burner,
but do not open the oil supply hand valve.
쐇Safety switch should lock out in safety switch timing
indicated on the label. Alarm switch contacts close
to initiate alarm on models with remote dry contacts.
Ignition and motor should stop and oil valve should
close.
쐋Push the red reset button to reset the safety switch.
Simulate power failure:
쐃Follow the starting procedure to turn on the burner.
쐇With the burner running, turn off the power to the
system by tripping the circuit breaker or removing
the fuse.
쐋Burner should stop.
쐏Restore power. Burner should start.
If system does not operate as described, go to the
TROUBLESHOOTING AND MAINTENANCE section.
TROUBLESHOOTING AND
MAINTENANCE
IMPORTANT
1. Only a trained, experienced service technician
should perform the troubleshooting procedure.
2. This control contains no field-replaceable parts.
Do not attempt to take it apart. Replace the entire
control if operation is not as described.
Preliminary Steps
쐃Check the wiring connections and power supply.
Make sure power is on to the controls, burner motor
and ignition transformer.
쐇Make sure the limit control is closed.
Check Oil Primary Relay
NOTE: You will need an insulated jumper wire with both
ends stripped.
쐃Disconnect cad cell leads from F-F or F1-F2
terminals.
쐇Reset the safety switch and set the thermostat to
call for heat. Burner should start.
쐋Within the safety switch timing, use insulated wire to
jumper F-F or F1-F2terminals. Burner should
continue to run.
쐏After the safety switch timing, remove the jumper.
Burner should shut down in the safety switch timing.
쐄If the operation is not as described, replace the oil
primary control.
Check Cad Cell
쐃Disconnect the power at the system switch, circuit
breaker, or fuse.
쐇Disconnect cad cell leads from F-F or F1-F2
terminals.
쐋Clean the cell face with a soft cloth.
쐏Make sure the cell is seated securely in the socket.
Be careful not to disturb the socket position.
쐄Reconnect the cad cell leads to F-F or F1-F2
terminals.
쐂Reset the safety switch, turn on the power and set
the thermostat to call for heat.
쐆If burner does not operate or if safety switch trips,
replace the cad cell. Order Honeywell part
no. 130367 Cad Cell.
Automation and Control Solutions
Honeywell International Inc.
1985 Douglas Drive North
Golden Valley, Minnesota 55422